CN103591428A - Continuous operation system used for cleaning and lubrication of steel wire rope - Google Patents
Continuous operation system used for cleaning and lubrication of steel wire rope Download PDFInfo
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- CN103591428A CN103591428A CN201310588452.1A CN201310588452A CN103591428A CN 103591428 A CN103591428 A CN 103591428A CN 201310588452 A CN201310588452 A CN 201310588452A CN 103591428 A CN103591428 A CN 103591428A
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Abstract
The invention discloses a continuous operation system used for cleaning and lubrication of a steel wire rope. The continuous operation system sequentially comprises a heating device, a hot air oil removal device, an automatic oil evening device and a traction device. The continuous operation system used for cleaning and lubrication of the steel wire rope has the advantages that continuous and automatic operation of the system can be achieved, redundant lubricating oil on the steel wire rope on devices of ports, ship unloaders and the like can be removed, novel solid lubrication materials are evenly smeared on the surface, the oil leakage phenomenon in the operation process of the steel wire rope is avoided, and the service life is prolonged.
Description
Technical field
The present invention relates to a kind of wire rope cleaning maintenance device, particularly a kind of for the clean lubricated continuous operational system of wire rope.
Background technique
For reducing wear, prolonging service life of steel wire, unload a ship, the field wire rope used such as coal mining needs overfeeding lubricant oil in preparation, in using process, especially under summer high-temperature weather, wire rope surface lubrication oil viscosity reduces, and mobility increases, cause and get rid of oily phenomenon, the vibrations in wire rope running have more aggravated to get rid of oily phenomenon and have occurred.Wire rope gets rid of oil becomes insoluble problem in the ship unloaders work of harbour.The one, greasy dirt drops onto on cargo ship, cleaning process difficulty, and cleaning cost is high, and has potential safety hazard; The 2nd,, often face the huge claim of shipowner.Because greasy dirt is dropped on hull, be difficult to clean thoroughly, shipowner often discusses the high reimbursement for expenses of number.At present, also there is no suitable device and corresponding technique head it off.
The difficult point addressing this problem is how to remove the unnecessary lubricant oil in wire rope surface, does not reduce again working life and the Security of wire rope.The key addressing this problem is a kind of Novel steel wire rope apparatus for cleaning and lubricating of design, changes lubricating system.Through on the basis of field observation, measurement and actual experiment, designed a kind of for the clean lubricated continuous running gear of wire rope.
Summary of the invention
In order to solve the oily phenomenon of getting rid of in wire rope using process, realize continuously effective cleaning automatically lubricated, and the working life that keeps wire rope, it is a kind of for the clean lubricated continuous operational system of wire rope that the embodiment of the present invention provides.
To achieve these goals, the invention provides and a kind ofly for wire rope, clean lubricated continuous operational system, comprise successively heating equipment, hot blast degreasing unit and oil balancing device automatically, and traction gear.
Described heating equipment is housing structure, and both sides are respectively provided with the Far infrared heating plate that 3 power are 5kw-10kw, and described Far infrared heating plate arranged outside has thermal insulation thermal insulation board, and tank ends is provided with the through hole for steel wire penetrating.
Described hot blast degreasing unit is and the housing structure of described heating equipment UNICOM, and the casing both sides of described hot blast degreasing unit are provided with symmetrical hot-air mouth, and casing arranged outside has described thermal insulation thermal insulation board, and casing is arranged with the outflow opening flowing out for waste oil.
Described automatic oil balancing device comprises 4 symmetrically arranged wire brushes, and described wire brush is provided with adjusting screw rod, and described wire brush connects the motor with speed reducer structure.
Whole system the place ahead and rear are provided with positioning device, and described positioning device comprises cylindrical roller device and circular cone drum apparatus, and described cylindrical roller device and described circular cone drum apparatus are arranged on support separately.
Described traction gear is gear-driven electric capstan.
Described heating equipment, described hot blast degreasing unit and described automatic oil balancing device below are provided with waste oil collecting groove.
The two ends of described waste oil collecting groove arrange slope shape cell wall.
Its running is: by described positioning device, wire rope is adjusted to certain height and parallelism, described in steel wire penetrating in heating cabinet, by described heating cabinet, wire rope is heated, wire rope is preheating to 100 ℃ of left and right, make original lubricant oil there is good mobility, again by the effect of described hot bellows, the hot blast producing by described air heater and under the pressure-acting of about 0.2MPa, lubricant oil generation shearing force to wire rope surface through described heating cabinet preheating, thereby blow off, then manually solid lubricant is spread upon on wire rope, arrive described automatic oil balancing device, by the described wire brush that is positioned at position, wire rope four directions, wire rope is evenly smeared, by smearing of described wire brush, lubricant oil on wire rope is uniformly distributed, by adjusting screw rod described in manual tune, regulate the distance between described wire brush and wire rope.
Wire rope is drawn and is advanced by described traction gear, and the waste gas lubricant oil dropping from wire rope is by the collection and treatment of described waste oil collecting groove.
The invention has the beneficial effects as follows: this system can realize continuously, operation automatically, remove the unnecessary lubricant oil of wire rope such as harbour ship unloaders, novel solid lubriation material is evenly applied in to surface, has solved the oily phenomenon of getting rid of in wire rope running, extended working life.
Accompanying drawing explanation
Fig. 1 is overall schematic of the present invention;
Fig. 2 is the schematic diagram of heating equipment in the present invention;
Fig. 3 is the schematic diagram of hot blast degreasing unit in the present invention;
Fig. 4 is the schematic diagram of automatic oil balancing device in the present invention;
Fig. 5 is the schematic diagram of positioning device in the present invention; A), cylindrical roller positioning device; B), circular cone pull back device;
Fig. 6 is the schematic diagram of waste oil collecting groove in the present invention;
In accompanying drawing, be labeled as: 1, heating equipment; 11, Far infrared heating plate; 12, thermal insulation thermal insulation board; 13, through hole;
2, hot blast degreasing unit; 21, air heater; 22, oil outlet;
3, automatic oil balancing device; 31, wire brush; 32, adjusting screw rod;
4, positioning device; 41, cylindrical roller device; 42, circular cone drum apparatus; 5, waste oil collecting groove; 6, support.
Embodiment
As shown in Figure 2, heating equipment 1 both sides are respectively provided with the Far infrared heating plate 11 that 3 power are 8kw, and Far infrared heating plate 11 arranged outside have thermal insulation thermal insulation board 12, and heating equipment 1 two ends are provided with the through hole 13 for steel wire penetrating.By heating equipment 1, wire rope is heated, heating makes its temperature reach 100 ℃.
As shown in Figure 3, hot blast degreasing unit 2 is the housing structure being communicated with heating equipment 1, and hot blast degreasing unit 2 is provided with air heater 21, and casing both sides are provided with symmetrical hot-air mouth, casing arranged outside has thermal insulation thermal insulation board 12, and the below of casing is provided with the oil outlet 22 flowing out for waste oil.The hot blast producing by air heater 21 and under the pressure-acting of about 0.2MPa, produces shearing force to wire rope surface through the lubricant oil of heating equipment 1 preheating, thereby blows off.
As shown in Figure 4, positioning device 4 comprises cylindrical roller device 41 and circular cone drum apparatus 42, cylindrical roller device 41 and circular cone drum apparatus 42 are all arranged on support 6 separately, in the place ahead of whole system and the rear of whole system, be provided with positioning device 4, by cylindrical roller device 41 and circular cone drum apparatus 42, thereby make wire rope adjust to certain altitude and levelness, keep the stable operation of wire rope, thereby facilitate the clean and maintenance of wire rope.
As shown in Figure 5, automatically oil balancing device 3 is provided with four wire brushes 31, is symmetricly set on four orientation, and wire brush 31 is driven and rotated by motor 32, wire brush 31 is connected with adjusting screw rod 33, by manually regulating adjusting screw rod to change the distance between wire brush 31 and wire rope.By the omnibearing brush oil of wire brush 31, the solid lubricant of manually smearing on wire rope is brushed uniformly, make the lubricant oil on wire rope even.
As shown in Figure 6, waste oil collecting groove 5 is for cell wall is slope shape structure, the collection while facilitating waste oil drippage, and waste oil collecting groove 5 is arranged on the below, orientation of wire rope process, can arrange one or morely, guarantees that waste oil do not waste, and all collects and enters in waste oil collecting groove 5.
As shown in Figure 1, for wire rope, clean lubricated continuous operational system, set gradually heating equipment, hot blast degreasing unit and automatic oil balancing device, heating equipment, hot blast degreasing unit and automatic oil balancing device are arranged on support 6, at the front connection heating equipment 1 of hot blast degreasing unit 2, at hot blast degreasing unit 2 rears, automatic oil balancing device 3 is set.By positioning device 4, wire rope is adjusted to certain height and parallelism, steel wire penetrating heating equipment 1, by 1 pair of wire rope of heating equipment, heat, wire rope is preheating to 100 ℃ of left and right, make original lubricant oil there is good mobility, again by the effect of hot blast degreasing unit 2, the hot blast producing by air heater 21 and under the pressure-acting of about 0.2MPa, by the monosymmetric hot-air mouth of casing, lubricant oil generation shearing force to wire rope surface through described heating equipment 1 preheating, thereby blow off, oil outlet 22 through below is discharged, then manually solid lubricant is spread upon on wire rope, arrive automatic oil balancing device 3, by the 31 pairs of wire rope of wire brush that are positioned at position, wire rope four directions, smeared, by smearing of Electric Machine Control wire brush 31, lubricant oil on wire rope is uniformly distributed.
Wire rope is drawn and is advanced by traction gear, and traction gear is gear-driven electric capstan.The waste gas lubricant oil dropping from wire rope is by 5 collection and treatments of waste oil collecting groove.
The foregoing is only preferred embodiment of the present invention, in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (8)
1. for the clean lubricated continuous operational system of wire rope, it is characterized in that, comprise successively heating equipment, hot blast degreasing unit and automatic oil balancing device, and traction gear.
2. according to claim 1 for the clean lubricated continuous operational system of wire rope, it is characterized in that, described heating equipment is housing structure, both sides are respectively provided with the Far infrared heating plate that 3 power are 5kw-10kw, described Far infrared heating plate arranged outside has thermal insulation thermal insulation board, and tank ends is provided with the through hole for steel wire penetrating.
3. according to claim 1 for the clean lubricated continuous operational system of wire rope, it is characterized in that, described hot blast degreasing unit is the housing structure with described heating equipment UNICOM, the casing both sides of described hot blast degreasing unit are provided with symmetrical hot-air mouth, casing arranged outside has described thermal insulation thermal insulation board, and casing below is provided with the outflow opening flowing out for waste oil.
4. according to claim 1 for the clean lubricated continuous operational system of wire rope, it is characterized in that, described automatic oil balancing device comprises 4 symmetrically arranged wire brushes, and described wire brush is provided with adjusting screw rod, and described wire brush connects the motor with speed reducer structure.
5. according to claim 1 for the clean lubricated continuous operational system of wire rope, it is characterized in that, whole system the place ahead and rear are provided with positioning device, described positioning device comprises cylindrical roller device and circular cone drum apparatus, and described cylindrical roller device and described circular cone drum apparatus are arranged on support separately.
6. according to claim 1ly for the clean lubricated continuous operational system of wire rope, it is characterized in that, described traction gear is gear-driven electric capstan.
7. according to claim 1ly for the clean lubricated continuous operational system of wire rope, it is characterized in that, described heating equipment, described hot blast degreasing unit and described automatic oil balancing device below are provided with waste oil collecting groove.
8. the continuous running gear lubricating that cleans for wire rope according to claim 7, is characterized in that, described waste oil collecting groove arranges slope shape cell wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310588452.1A CN103591428A (en) | 2013-11-21 | 2013-11-21 | Continuous operation system used for cleaning and lubrication of steel wire rope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310588452.1A CN103591428A (en) | 2013-11-21 | 2013-11-21 | Continuous operation system used for cleaning and lubrication of steel wire rope |
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| Publication Number | Publication Date |
|---|---|
| CN103591428A true CN103591428A (en) | 2014-02-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310588452.1A Pending CN103591428A (en) | 2013-11-21 | 2013-11-21 | Continuous operation system used for cleaning and lubrication of steel wire rope |
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| CN (1) | CN103591428A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114962968A (en) * | 2022-05-09 | 2022-08-30 | 江苏赛福天钢索股份有限公司 | Steel wire rope detection and maintenance equipment and working method thereof |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5366569A (en) * | 1992-03-31 | 1994-11-22 | Sket Schwermaschinenbau Magdeburg Gmbh | Method for producing a corrosion-resistant composite wire |
| JPH0987738A (en) * | 1995-09-21 | 1997-03-31 | Suzuki Kinzoku Kogyo Kk | Cleaning heat treatment of steel wire surface |
| CN1827909A (en) * | 2006-03-30 | 2006-09-06 | 上海诸光机械有限公司 | Apparatus and method for maintenance of anti-winding steel wire for engineering |
| CN202072967U (en) * | 2011-04-29 | 2011-12-14 | 新疆送变电工程公司 | Complete equipment for maintaining steel wire rope |
| CN202917267U (en) * | 2012-10-31 | 2013-05-01 | 河南省通信电缆有限公司 | Cable petroleum jelly filling device |
| CN202984195U (en) * | 2012-11-07 | 2013-06-12 | 洛阳百克特摩擦材料有限公司 | Steel wire rope degreaser |
| CN202993783U (en) * | 2012-12-14 | 2013-06-12 | 中粮包装（昆山）有限公司 | Steel plate oil removing device |
| CN103144749A (en) * | 2013-01-23 | 2013-06-12 | 吴炳昭 | Steel cable comprehensive maintenance, cleaning and maintaining system of winch for boat |
-
2013
- 2013-11-21 CN CN201310588452.1A patent/CN103591428A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5366569A (en) * | 1992-03-31 | 1994-11-22 | Sket Schwermaschinenbau Magdeburg Gmbh | Method for producing a corrosion-resistant composite wire |
| JPH0987738A (en) * | 1995-09-21 | 1997-03-31 | Suzuki Kinzoku Kogyo Kk | Cleaning heat treatment of steel wire surface |
| CN1827909A (en) * | 2006-03-30 | 2006-09-06 | 上海诸光机械有限公司 | Apparatus and method for maintenance of anti-winding steel wire for engineering |
| CN202072967U (en) * | 2011-04-29 | 2011-12-14 | 新疆送变电工程公司 | Complete equipment for maintaining steel wire rope |
| CN202917267U (en) * | 2012-10-31 | 2013-05-01 | 河南省通信电缆有限公司 | Cable petroleum jelly filling device |
| CN202984195U (en) * | 2012-11-07 | 2013-06-12 | 洛阳百克特摩擦材料有限公司 | Steel wire rope degreaser |
| CN202993783U (en) * | 2012-12-14 | 2013-06-12 | 中粮包装（昆山）有限公司 | Steel plate oil removing device |
| CN103144749A (en) * | 2013-01-23 | 2013-06-12 | 吴炳昭 | Steel cable comprehensive maintenance, cleaning and maintaining system of winch for boat |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114962968A (en) * | 2022-05-09 | 2022-08-30 | 江苏赛福天钢索股份有限公司 | Steel wire rope detection and maintenance equipment and working method thereof |
| CN114962968B (en) * | 2022-05-09 | 2023-10-10 | 江苏赛福天钢索股份有限公司 | Steel wire rope detection and maintenance equipment and working method thereof |
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Application publication date: 20140219 |