The content of the invention
It is an object of the invention to provide a kind of steel wire rope to decontaminate cleaning processing apparatus.The decontamination cleaning processing apparatus can have
The dirt of chemical substance is retained on effect cleaning steel wire rope surface, effectively avoids steel wire rope oxide etch from scrapping.
The purpose of the present invention is achieved through the following technical solutions:
The present invention includes ship type frame, wiper mechanism, dry body and hauling machine, and steel wire is wrapped over after being soaked in fermentation vat
The reel of rope is arranged in the ship type frame, and the wiper mechanism includes water pump, bucket, hydraulic giant support and is distributed on the hydraulic giant branch
Branched hydraulic giant on frame, water pump are connected with bucket and each hydraulic giant, supplied water for each hydraulic giant respectively, the reel for being wrapped over steel wire rope
Upper steel wire penetrating hydraulic giant support to be cleaned, passes through each hydraulic giant spraying-rinsing;The dry body includes air compressor machine, storage
Gas tank, air gun support and the branched air gun being distributed on the air gun support, air accumulator is connected with air compressor machine and each air gun respectively,
Supply for each air gun, the once purged steel wire penetrating air gun support, dried up by each air gun;Institute after drying
Steel wire rope is stated to pack up by the traction machine travel.
Wherein:Corner block is provided between the ship type frame and hydraulic giant support, described be wrapped on the reel of steel wire rope is treated clearly
The steel wire rope washed turns to back through hydraulic giant support by the corner block;
The centre of the hydraulic giant support is respectively equipped with perforate bracket and roller vertically, and the steel wire rope is placed on the perforate
On bracket and roller;The hydraulic giant along hydraulic giant support circumferencial direction it is uniform, positioned at the periphery of the perforate bracket and roller, each water
Axially staggered setting of the rifle along hydraulic giant support;The perforate bracket includes perforate angle steel and connecting rod, and one end of the connecting rod is consolidated
The perforate angle steel is connect, the other end is fixed on the hydraulic giant support, and through hole is provided with the perforate angle steel;The hydraulic giant is three
Individual, one of them is located at the surface of the roller, the water spraying direction alignment roller of the hydraulic giant parallel with the connecting rod, separately
Outer two hydraulic giants are symmetricly set on the both sides of the perforate bracket, water spraying direction is directed at the perforate angle steel;Each hydraulic giant
One water pump is respectively communicated with by pipeline, three water pumps pass through pipeline connection bucket respectively;The hydraulic giant support is to be wrapped over steel
Reel in the reel of cord radially open up it is jagged form, be along the circumferential direction evenly equipped with multiple fix bars on the hydraulic giant support
Part, each hydraulic giant are arranged on fixed beam;
The centre of the air gun support is respectively equipped with perforate bracket and roller vertically, and the steel wire rope is placed on the perforate
On bracket and roller;The air gun along air gun support circumferencial direction it is uniform, positioned at the periphery of the perforate bracket and roller, each gas
Axially staggered setting of the rifle along air gun support;The perforate bracket includes perforate angle steel and connecting rod, and one end of the connecting rod is consolidated
The perforate angle steel is connect, the other end is fixed on the hydraulic giant support, and through hole is provided with the perforate angle steel;The air gun is three
Individual, one of them is located at the surface of the roller, drying direction alignment roller, and two other air gun is symmetricly set on described open
Both sides, the drying direction of hole bracket are directed at the perforate angle steel;Each air gun is respectively communicated with air accumulator by pipeline;Institute
State air gun support be the reel being wrapped in the reel of steel wire rope radially open up it is jagged form, on the air gun support circumferentially side
To multiple fixed beams are evenly equipped with, each air gun is arranged on fixed beam;The air gun includes gas bar and tracheae, the gas bar
On the air gun support, it is connected by the tracheae with air accumulator;The air flue of the gas bar is less than the internal diameter of tracheae.
Advantages of the present invention is with good effect:
1. simple and practical, efficiency high of the invention, cleaning performance is good, and salt-soda soil, seawater are realized with the cost of minimum
Steel wire rope dirt cleaning treatment after the use of region, and the performance of steel wire rope is not influenceed, steel wire rope is effectively prevent because oxidation is rotten
Lose and scrap, extend the service life of steel wire rope.
2. the hydraulic giant and air gun of the present invention are along the circumferential direction uniform on hydraulic giant support and air gun support respectively, ensure hydraulic giant
Support and air gun support will not be put, and be cleaned, favorable drying effect;Perforate bracket is provided with hydraulic giant support and air gun support
And roller, both it was easy to steel wire rope to walk, and prevented steel wire rope from not beaten to fly again.
3. the hydraulic giant support and air gun support of the present invention are formed using existing instrument (reel) transformation, and are opened up respectively
Breach, steel wire rope is facilitated to pick and place.
4. the air flue of gas bar is less than the internal diameter of tracheae in air gun of the present invention, concentrates gas strong, form high pressure air rifle.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in figure 1, the present invention includes ship type frame 3, corner block 4, wiper mechanism, dry body and hauling machine 13, treat
Reel 2 cleaning, being wrapped over steel wire rope is immersed in fermentation vat 1;During work, steel wire is wrapped over after being soaked in fermentation vat 1
The reel 2 of rope is rotatably installed in ship type frame 3, and the not cleaned, steel wire rope that is wrapped on the reel 2 of steel wire rope is from ship type frame 3
Release, after two corner blocks 4 turn to, wiper mechanism cleaning, dry body drying are sequentially entered, after cleaned and drying
Steel wire rope packed up by hauling machine.
Wiper mechanism includes water pump 7, bucket 8, hydraulic giant support 5, fan 14 and the branched water being distributed on the hydraulic giant support 5
Rifle 6, the water pump 7 of the present embodiment is three, and bucket 8 is two, and hydraulic giant 6 is three.As shown in Fig. 2 hydraulic giant support 5 is to be wrapped over steel
Reel in the reel 2 of cord radially opens up jagged 15 and formed, on the hydraulic giant support 5 along the circumferential direction uniform welding have it is more
Individual fixed beam 503, circumferencial direction of three hydraulic giants 6 along hydraulic giant support 5 is uniform, and the hand of each hydraulic giant 6 is pinched into valve is wrapped in
On the handle of hydraulic giant 6, hand is pinched valve and keep it turned on, and three hydraulic giants 6 are fixed on a fixed beam with iron wire
On 503.The centre of hydraulic giant support 5 is respectively equipped with perforate bracket 501 and roller 502, the steel after the diverted steering of coaster 4 vertically
Cord is placed on the perforate bracket 501 and roller 502, and steel wire rope is easy to walk on roller 502;Three hydraulic giants 6 are along hydraulic giant
The circumferencial direction of support 5 is uniform, 120 ° of interval, and positioned at the periphery of perforate bracket 501 and roller 502, each hydraulic giant 6 is along hydraulic giant support 5
Axially staggered setting (axially spaced-apart of the present embodiment is 100~150mm).
As shown in figure 5, perforate bracket 501 includes perforate angle steel 5011 and connecting rod 5012, one end of the connecting rod 5012
Welded with perforate angle steel 5011, the other end is welded on hydraulic giant support 5, and quantity phase is had on the both sides of perforate angle steel 5011
Same through hole 5013, junction and the connecting rod 5012 on both sides are welded;Steel wire rope is placed on perforate angle steel 5011.Three hydraulic giants
A surface for being located at roller 502, the water spraying direction alignment roller 502 of the hydraulic giant parallel with connecting rod 5012 in 6, separately
Outer two hydraulic giants 6 are symmetricly set on the both sides of perforate bracket 501, the both sides of water spraying direction alignment apertures angle steel 5011;Each water
Rifle 6 is respectively communicated with a water pump 7 by pipeline, and three water pumps 7 pass through two buckets 8 of pipeline connection respectively.In two buckets 8
Be separately added into it is quantitative use water, and the water pipe connected with water source is installed, is continuously replenished.Bucket 8 only serves the purpose of turnover water, accepts
Outside is the offer water of hydraulic giant 6 while sending water, and the flow of bucket 8 is passed in and out by adjusting and the water in bucket 8 is kept in balance.
Can be the motor radiating of three water pumps 7 provided with a desk fan 14 by three water pumps 7.
Dry body includes air compressor machine 9, air accumulator 10, air gun support 11 and the branched gas being distributed on the air gun support 11
Rifle 12, the air compressor machine 9 of the present embodiment is two, and air gun 12 is three.As shown in figure 3, the knot of air gun support 11 and hydraulic giant support 5
Structure is identical, i.e., air gun support 11 is that the reel that is wrapped in the reel 2 of steel wire rope radially opens up jagged 15 and formed, the air gun branch
Along the circumferential direction uniform welding has multiple fixed beams 503 on frame 11, and circumferencial direction of three air guns 12 along air gun support 11 is equal
Cloth, each air gun 12 are fixed on a fixed beam 503 with iron wire.The centre of air gun support 11 is respectively equipped with out vertically
Hole bracket 501 and roller 502, the steel wire rope after cleaned mechanism cleaning are placed on the perforate bracket 501 and roller 502, steel
Cord is easy to walk on roller 502;Three air guns 12 are along the circumferencial direction of air gun support 11 is uniform, 120 ° of interval, positioned at perforate
The periphery of bracket 501 and roller 502, (axially spaced-apart of the present embodiment is for axially staggered setting of each air gun 6 along air gun support 11
100~150mm).
As shown in figure 5, perforate bracket 501 includes perforate angle steel 5011 and connecting rod 5012, one end of the connecting rod 5012
Welded with perforate angle steel 5011, the other end is welded on air gun support 11, and quantity is had on the both sides of perforate angle steel 5011
Identical through hole 5013, junction and the connecting rod 5012 on both sides are welded;Steel wire rope is placed on perforate angle steel 5011.Three gas
A surface for being located at roller 502, the drying direction alignment roller 502 of the air gun parallel with connecting rod 5012 in rifle 12,
Two other air gun 12 is symmetricly set on the both sides of perforate bracket 501, dries up the both sides of direction alignment apertures angle steel 5011.Such as figure
Shown in 4, air gun 12 includes gas bar 1201 and tracheae 1202, and the gas outlet of air accumulator 10 connects three tracheaes 1202, each tracheae
1202 termination is all connected with an air flue less than the internal diameter of tracheae 1202, rigid gas bar 1201, and material is thus formed a gas
Rifle 12;The gas bar 1201 of each air gun 12 is fixed on the fixed beam 503 of air gun support 11 with iron wire respectively.Two air compressor machines
9 are connected by pipeline with the air inlet of air accumulator 10 respectively, it is possible to provide compressed gas.
The determination of making and immersion way of the present invention for fermentation vat 1:
The present embodiment puts down five volumes for being wrapped over steel wire rope to ensure the progress of daily five reels 2 for being wrapped over steel wire rope
Cylinder 2 enters fermentation vat 1.Fermentation vat 1 is the trench dug on the ground, injects water in fermentation vat 1.Ensure that daily five are wrapped over steel wire
The progress of the reel 2 of rope wastes time and energy, it is necessary to do long 8 meters, wide 0.6 meter, high 1.7 meters of big container slots;And trench is utilized, four
Canvas and plastic cloth are spread in week and bottom, can just put down five reels for being wrapped over steel wire rope 2 (small wirerope axis diameter
1100mm, thick 560mm), depth and width are suitable.If wirerope diameter is larger (big wirerope axis diameter 1600mm, thick 560mm),
300mm can be increased in the circle brick of top one of trench to meet to use.Five reels 2 for being wrapped over steel wire rope of immersion every night, second
It is placed into work taking-up, and it is more preferable to ensure that each reel 2 for being wrapped over steel wire rope soaks more than eight hours cleaning performances.
First wash can disposably soak five reels for being wrapped over steel wire rope 2, after immersion eight hours, take one away and twine
The reel 2 of full steel wire rope is cleaned;After taking away, be immediately placed in one it is not soaking be wrapped over the reel 2 of steel wire rope, and record
Immerse the time, there are five reels for being wrapped over steel wire rope 2 in real-time ensuring fermentation vat 1, can so improve efficiency.
Design of the present invention for wiper mechanism:
Using three hydraulic giants 6.Work long hours, the motor of water pump 7 can generate heat, and be radiated again using fan 14, solve problem.
The water of hydraulic giant 6 is deposited using two buckets 8, and water inlet pipe is installed and is continuously replenished, can make water supply and use by adjusting disengaging water
Water just matches.Cleaning positions 120 ° of developing results of difference of three hydraulic giants 6 are more preferable, and ensure that hydraulic giant support 5 will not be swung.Profit
With opening a gap 15 on hydraulic giant support 5, facilitate picking and placeing for steel wire rope, it is easy to ground is installed by the three 120 ° hydraulic giants for dividing equally position
6.Fly to prevent from beating on steel wire rope, a hydraulic giant 6 is directed at roller 502, and another two hydraulic giant 6 is anterior to be just mounted with perforate bracket
501。
Design of the present invention for dry body:
Utilize two air compressor machines, 9, air accumulators 10, there is provided hyperbaric atmosphere, meet gas consumption.The company of processing before tracheae 1202
The gas bar 1201 that an air flue is less than the internal diameter of tracheae 1202 is connect, concentrates gas strong, forms high pressure (0.6MPa) air gun 12.Peace
The three 120 ° air guns 12 for dividing equally position, and anterior mounting opening bracket 501 are filled, can preferably blow out moisture and impurity, and
Prevent from blowing away steel wire rope.Using opening a gap 15 on air gun support 11, steel wire rope is facilitated to pick and place.
The present invention operation principle be:
Hauling machine 13 is in place.The lifting hydraulic cylinder of hauling machine 13 is withdrawn, and declines spool stand, loads an empty reel;
Lifting hydraulic cylinder stretches out, and jacks up the empty reel.
The both sides of reel 2 that one after immersion is wrapped over steel wire rope are fixed into cross, penetrate axle thick stick, by axle thick stick axis side
To parallel with the recess axis direction of ship type frame 3, ship type frame 3 is lifted, axle thick stick is caught in groove, is laid flat ship type frame 3, by steel wire rope
Axle installs.
The steel wire rope being wrapped on the reel 2 of steel wire rope after installing is released from ship type frame 3, by two corner blocks 4
Turn to, by the breach 15 on hydraulic giant support 5, steel wire rope is put on the roller 502 and open cradle frame 501 on hydraulic giant support 5.
After steel wire rope is ready, motor radiating of the fan 14 to three water pumps 7 is opened;Water pump 7 is opened, hydraulic giant 12 is sprayed water, high pressure
(1MPa) water wash away by steel wire rope on most dirt.
The steel wire rope cleaned up is dropped forward, and by the breach 15 of air gun support 11, steel wire rope is put into air gun support 11
On roller 502 and open cradle frame 501 on.After steel wire rope is ready, air compressor machine 9 and air accumulator 10 are opened, makes air gun 12
Work, high pressure (0.6MPa) gas blow away by steel wire rope on moisture and residual impurity.
Steel wire rope after cleaning, drying up is penetrated to the reel in the overhead of hauling machine 13, hauling machine 13 is opened, makes on hauling machine
Reel continuously rotates, and packs up steel wire rope.
In the case of manual work, the arrangement of decontamination each component of cleaning processing apparatus is completed, steel wire rope is released from ship type frame 3
To the winding of hauling machine 13, and the cleaning to initiating terminal steel wire rope, drying in the process.After this, steel wire rope is from ship type
Frame 3 is released, and diverted 4 turns of coaster is back into wiper mechanism, dry body, and the steel wire rope after cleaning, drying is by hauling machine 13
Automatic roll up, without human assistance.
After decontamination cleaning, the 7, fan 14 that switches off the pump, air compressor machine 9, air accumulator 10 and hauling machine 13.Unload type frame of going ashore
Empty on 3, and keep well.If desired continue to clean, be put into the reel 2 for being wrapped over steel wire rope after next immersion.
The lifting hydraulic cylinder of hauling machine 13 declines, and cleaned clean wirerope axis puts down, kept well.If desired continue under cleaning
One axle steel wire rope, an empty can be loaded.
The hauling machine 13 of the present invention is commercial products, is purchased in Italian TESMEC companies, model 521080-21.
The present invention retains on various model surfaces capable of washing the chemical substances such as salt affected soils, bittern mixture, Clay soil
Steel wire rope, cleaning speed≤60 m/min, cleannes >=95%.