CN206557125U - A kind of self-checking device examined for engine cylinder cover color - Google Patents
A kind of self-checking device examined for engine cylinder cover color Download PDFInfo
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- CN206557125U CN206557125U CN201720108881.8U CN201720108881U CN206557125U CN 206557125 U CN206557125 U CN 206557125U CN 201720108881 U CN201720108881 U CN 201720108881U CN 206557125 U CN206557125 U CN 206557125U
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Abstract
The utility model provides a kind of self-checking device examined for engine cylinder cover color, and it includes：Cylinder cap conveying mechanism and multiple testing stations, multiple testing stations are arranged successively along cylinder cap conveyer belt；Multiple testing stations are respectively：The first spray station for spraying colouring agent automatically, it is provided with the first spray equipment for being used for spraying colouring agent automatically；Washing station for cleaning colouring agent, it is provided with the cleaning device for automatic water jetting, and washing station also includes the automatic turning device for being used to overturn cylinder cap；The second spray station for spraying developer automatically, it is provided with the second spray equipment for being used for spraying developer automatically；The first drying station for drying up developer on cylinder cap, it is provided with blow-dry device.The utility model is effectively improved site work environment, weakens noise, reduces operating personnel's labor intensity, saves artificial use cost, improves the surface spraying effect that color examines technical process, improves color inspection efficiency.
Description
Technical field
The utility model is related to a kind of self-checking device examined for engine cylinder cover color.
Background technology
As social economy is fast-developing and living standards of the people are improved constantly, China's automobile localization process constantly adds
Hurry up, automobile consumption is in great demand, the automobile volume of holding keep rapid growth trend, promote China turn into Global Auto production and marketing big country it
Row.Engine cylinder cover casting is the core part of automobile engine, engine cylinder-body cylinder cap as automobile engine core zero
Part, is also one of batch production casting most complicated in automobile casting, the core technology of engine mostly embodies a concentrated reflection of cylinder body
On cylinder cap.The casting of engine cylinder-body cylinder cap is that difficulty is maximum in engine production, and a most important ring, and its quality is to hair
The performances such as power, the oil consumption of motivation play conclusive effect.It can be said that the foundry engieering of cylinder block and head embodies engine
Manufacturing capacity, motor cylinder block cylinder head casting casting outfit and its manufacture level be influence engine performance key factor it
One.
Engine cylinder cover needs to carry out color inspection technique progress defects detection after casting because of use requirement.Original cylinder cap
Color inspection process is completed by personnel's handwork, and working strength is big, and operating environment is poor (humidity is high, noise >=100 decibel), and
Because personnel's handwork has drawback, easily cause underproof workpiece and exit into market.
The content of the invention
The technical problem that the utility model is solved is that providing a kind of automatic inspection examined for engine cylinder cover color sets
Standby, it is effectively improved site work environment, weakens noise, reduces operating personnel's labor intensity, saves artificial use cost, improves
Color examines the surface spraying effect of technical process, improves color inspection efficiency.
To achieve these goals, the utility model provides a kind of automatic inspection examined for engine cylinder cover color and set
Standby, it includes：Cylinder cap conveying mechanism and multiple testing stations, multiple testing stations are arranged successively along cylinder cap conveyer belt；It is multiple
Testing station is respectively：
The first spray station for spraying colouring agent automatically, it is provided with the first spray equipment for being used for spraying colouring agent automatically；
Washing station for cleaning colouring agent, it is provided with the cleaning device for automatic water jetting；Washing station also includes
For the automatic turning device overturn to cylinder cap；
The second spray station for spraying developer automatically, it is provided with the second spray equipment for being used for spraying developer automatically；
The first drying station for drying up developer on cylinder cap, it is provided with blow-dry device.
In the utility model, it is laid out using transmission roller channel, manual work is rationally split into four processing steps, passes through knot
Structure forms effective control to workpiece motion s plus the cooperation of position sensor.Physical chemistry with reference to colouring agent and developer is special
Property, transformation is optimized to existing spray equipment and is automatically performed spray coating osmotic agent, cleaning, developer, drying, coloring car is realized
Between the poor part of operating environment automated production.
In the utility model, pending workpiece is delivered to each station successively by rollgang, and workpiece is by spraying work
During position, original hand spray is replaced using automatic spray apparatus, the setting of automatic spray apparatus can both mitigate manual work
Burden, improves working environment, and multifunction spray gun can be rationally utilized again, improves the effect of spraying.It can be completed in washing station
Cleaning and automatic turning to workpiece, cleaning workpiece that can be in all directions solve the matching problem of the personnel in cleaning process, can
With greatly reduce because human problems bring the problem of, such as cleaning quality is uneven, automatic turning device can be very good remove
The moisture of cleaning device residual.Workpiece,, can be fine after the station into drying station after the second spraying area
Drying workpiece, without extra wait, can directly carry out color inspection process, it is to avoid production process is stagnated, and improves overall work
Efficiency.
According to another embodiment of the utility model, conveying mechanism also includes the limit for being used to determine workpiece stop position
Position device, stopping means includes limit sensors.In this programme, conveying mechanism is chosen as conveying roller, between each station
It is separate between conveying roller, there is single motor to be driven, be connected to by sensor on industrial computer, realized each
Automated condtrol between individual station, rationally using the characteristic of each station, increases the service efficiency of equipment.By using spacing
Device, realizes the interlocking action between each station, and limit sensors signal access industrial computer is conveyed by industrial computer to each
Roller-way is controlled, it is ensured that the workpiece very first time enters upstream device and is processed.Limiting component is controlled to move by industrial computer
Make, the positioning of workpiece is realized, it is ensured that workpiece is on specified position, so as to carry out the process of next step.
According to another embodiment of the utility model, each spray station also includes lifting device, lifting device bag
Lifting bracket, lifting cylinder, fixture are included, the cylinder body of lifting cylinder is fixed on lifting bracket, and fixture is connected to lifting cylinder
Piston rod free end.After station reaches specified location, lifting device starts action, and cylinder piston rod stretches out, and drives fixture to arrive
Up to clip position, by fixture clamping workpiece, lifting cylinder is retracted, and drives fixture to act upwards, is reached after ad-hoc location, is stopped
Only, now spray equipment proceeds by spraying.After the completion of spraying, cylinder piston rod stretches out, and drives fixture and workpiece downward actuation,
Workpiece is reached behind home position, and fixture is decontroled, and cylinder piston rod is withdrawn.
According to another embodiment of the utility model, each spray station also includes spray equipment, spray equipment bag
Fixed mount, spray gun are included, spray gun is arranged on fixed mount.After workpiece reaches specified location, spray equipment is started working, fixed mount
Spray gun is driven to complete the spray coating operations in precalculated position.Automatic spray apparatus substitution is artificial to complete spraying operation using Simple spray gun,
Make spraying operation more uniform, improve the coating quality of workpiece.
According to another embodiment of the utility model, washing station also includes water injector, current retracting device, spray
Water installations include shutter, hydraulic giant, and hydraulic giant is arranged on shutter.Workpiece is reached after washing station, and water injector is started working,
Water spray is realized, the cleaning to workpiece is completed.Waste water reclaiming device is provided with below washing station, is ensured by the device
The water used during cleaning will not flow to device external, and waste water is handled by designated lane, it is ensured that integral device
Totally, neatly.
According to another embodiment of the utility model, automatic turning device includes two clamping devices, two upsets
Mechanism, switching mechanism and clamping framework are correspondingly arranged；Clamping device includes holder, and switching mechanism is arranged on holder.
According to another embodiment of the utility model, switching mechanism includes：
Tumble cylinder, it includes cylinder body and piston rod；Cylinder body connects holder by first rotating shaft；Cylinder body rotationally covers
In first rotating shaft；
Driving gear, it is rotatablely arranged on holder, and provided with connecting portion, the end of piston rod passes through second turn
Axle is connected to connecting portion；
Driven gear, it is rotatablely arranged on holder, and is engaged with driving gear；
Contact block, it is fixedly connected with driven gear by the 3rd rotating shaft.
According to another embodiment of the utility model, contact block is laterally set, the slewing area of driven pulley for 0 °-
180°
In this programme, tumble cylinder, driving gear, driven gear are respectively positioned on the outside of holder, and contact block is located at clamping
The inner side of part, the 3rd rotating shaft passes through holder, and the 3rd rotating shaft one end connection driven gear, one end connection contact block makes the two same
Step is rotated, and contact block can be connected with target device, i.e., connected with engine cylinder cover, makes to realize therebetween rotation simultaneously
Effect.First rotating shaft and the second shaft parallel.Automatic turning device further comprises mounting bracket, and holder is slideably set
It is placed in mounting bracket.Clamping device further comprises gripper cylinder, the piston-rod end connection holder of gripper cylinder.Two
Gripper cylinder is set in parallel in the front and rear sides of mounting bracket.Automatic turning device further comprises elevating mechanism, elevating mechanism
Including lift cylinder, the piston-rod end of lift cylinder is fixedly connected with the top of mounting bracket.
In this programme, tumble cylinder provides power for switching mechanism, and first rotating shaft one end is arranged on holder, overturns gas
Cylinder cylinder body can be rotated around first rotating shaft, but can not be moved along the radial direction defence line of first rotating shaft；Position switch is provided with cylinder,
Preferably use waterproof proximity switch.The end of second rotating shaft connection tumble cylinder piston rod and connecting portion, make tumble cylinder piston
The motion band rotation connection of bar is acted, and is further driven to driving gear rotation.Driven gear is engaged with driving gear, by setting
Suitable gearratio, makes driven gear obtain larger rotational angle, to complete the action of automatic turning, simplifies headend equipment
Mechanism.Using cylinder driving structure, the holding action of workpiece is completed by gripper cylinder and holder, tumble cylinder drives contact block
The upset of workpiece is completed, position switch is preferably waterproof proximity switch, and air pressure integrally controls all cylinder pressures by pressure-reducing valve,
Overall structure is avoided driving using motor, it is ensured that the hot and humid aggressive atmosphere of equipment can be applied smoothly.
According to another embodiment of the utility model, second is also set up between washing station and the second spray station and is blown
Dry station, drying station includes tracheae loop.The cleaned station of workpiece is completed after cleaning, by the second drying station, can be with
Quickly dry moisture, accelerate moisture evaporation, be allowed to not influence the processing of next step station, save automated production when
Between, improve the overall operating efficiency of equipment.
According to another embodiment of the utility model, baffle plate, each testing station are provided between adjacent testing station
It is respectively positioned within independent working space.It is separate between each station to set, it is to avoid no in the whole equipment course of work
With unnecessary influence is produced between station, baffle plate is installed additional between each station, the shadow that can effectively completely cut off between station
Ring element, the colouring agent that such as spray gun sprays.By setting baffle plate, the overall structure of equipment can be reduced, optimization is laid out, and then
Improve overall production efficiency.
Compared with prior art, the utility model possesses following beneficial effect：
1st, personnel's operating environment is effectively improved, reducing operating personnel's labor intensity (this part can be no longer by operating personnel
Handwork)；
2nd, the surface spraying effect of the workpiece of color inspection technical process is improved, color inspection efficiency is improved；
3rd, cost of labor is saved, integrated engineering operation cost is reduced.
The utility model is described in further detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is used for the overall structure diagram for the self-checking device that engine cylinder cover color is examined for a kind of of embodiment 1；
Fig. 2 be embodiment 1 in, the structural representation of spray station lifting device；
Fig. 3 be embodiment 1 in, the structural representation of automatic turning device.
Embodiment
Embodiment 1
As shown in Figure 1-Figure 3, a kind of self-checking device examined for engine cylinder cover color is present embodiments provided, it is wrapped
Include：Cylinder cap conveying mechanism 1, the first spray station 2, washing station 3 dry up station 4.
Wherein conveying mechanism 1 includes stopping means 11, the rollgang 12 for being used to determine workpiece stop position.
First spray station 2 is used to spray colouring agent automatically, and it includes being used for spray equipment 21, the lifting of spraying colouring agent automatically
Device 22, spray equipment 21 includes fixed mount 211, spray gun 212, and spray gun 212 is arranged on fixed mount 211, and number is 8；Carry
Rising device 22 includes lifting bracket 221, lifting cylinder 222, fixture 223, and the cylinder body of lifting cylinder 222 is fixed on lifting bracket
On 221, fixture 223 is connected to the piston rod free end of lifting cylinder 222.
Washing station 3 be used for clean colouring agent, it include water injector 31, current retracting device (not shown), automatically
Turning device 33, water injector 31 includes shutter 311, hydraulic giant 312, and hydraulic giant 312 is arranged on shutter 311；Automatic turning
Device 33 includes two clamping devices 340, two switching mechanisms 330, elevating mechanisms 350, and elevating mechanism 350 includes lift cylinder
351st, mounting bracket 352, the end of piston rod 353 of lift cylinder 351 is fixedly connected with the top of mounting bracket 352；Clamping device
340 numbers are two, and it includes holder 341, two gripper cylinders 342, and holder 341 is slidably disposed in mounting bracket
On 352, the end of the piston rod 343 connection holder 341 of gripper cylinder 342, two gripper cylinders 342 are set in parallel in installation branch
The front and rear sides of frame 352；Switching mechanism 330 and clamping device 340 are correspondingly arranged, and switching mechanism 330 is arranged at holder 341
On.
Switching mechanism 330 includes：Tumble cylinder 331, driving gear 334, driven gear 336, contact block 337.Wherein turn over
Rotaring cylinder 331 includes cylinder body 332 and piston rod 333；Cylinder body 332 connects holder 341 by first rotating shaft；Cylinder body 332 can turn
It is sheathed on dynamicly in first rotating shaft；Driving gear 334 is rotatablely arranged on holder 341, and it is provided with connecting portion 335, living
The end of stopper rod 333 is connected to connecting portion 335 by the second rotating shaft；Driven gear 336 is rotatablely arranged at holder 341
On, and engaged with driving gear 334；Contact block 337 is fixedly connected with driven gear 336 by the 3rd rotating shaft.
Second spray station is used to spray developer automatically, and it includes being used for spraying the spray equipment of colouring agent, lifting dress automatically
Put, spray equipment includes fixed mount, spray gun, spray gun is arranged on fixed mount, number is 8；Lifting device include lifting bracket,
Lifting cylinder, fixture, the cylinder body of lifting cylinder are fixed on lifting bracket, and the piston rod that fixture is connected to lifting cylinder is free
End.
Drying station 4 is used to dry up cylinder cap, and it includes the first drying drying station 42 of station 41, second, and it includes tracheae
Loop 43, it is some that tracheae loop 43 includes airduct 431.
Finally, it should be noted that above example is only to illustrate the technical solution of the utility model rather than to this reality
With the limitation of novel protected scope, although being explained in detail with reference to preferred embodiment to the utility model, this area it is common
It will be appreciated by the skilled person that can be modified to the technical solution of the utility model or equivalent substitution, without departing from this reality
With the spirit and scope of new technique scheme.
Claims (10)
1. a kind of self-checking device examined for engine cylinder cover color, it is characterised in that the self-checking device includes cylinder
Lid conveying mechanism and multiple testing stations, multiple testing stations are arranged successively along the cylinder cap conveyer belt；It is multiple described
Testing station is respectively：
The first spray station for spraying colouring agent automatically, it is provided with the first spray equipment for being used for spraying colouring agent automatically；
Washing station for cleaning colouring agent, it is provided with the cleaning device for automatic water jetting, and the washing station also includes
For the automatic turning device overturn to cylinder cap；
The second spray station for spraying developer automatically, it is provided with the second spray equipment for being used for spraying developer automatically；
The first drying station for drying up developer on cylinder cap, it is provided with blow-dry device.
2. self-checking device as claimed in claim 1, it is characterised in that the conveying mechanism also includes being used to determine workpiece
The stopping means of stop position, the stopping means includes limit sensors.
3. self-checking device as claimed in claim 1, it is characterised in that each spray station also includes lifting dress
Put, the lifting device includes lifting bracket, lifting cylinder, fixture, the cylinder body of the lifting cylinder is fixed on the lifting branch
On frame, the fixture is connected to the free end of the lifting cylinder piston rod.
4. self-checking device as claimed in claim 3, it is characterised in that each spray station also includes spraying dress
Put, the spray equipment includes fixed mount, spray gun, the spray gun is arranged on the fixed mount.
5. self-checking device as claimed in claim 1, it is characterised in that the washing station also includes water injector, water
Receiving apparatus is flowed back to, the water injector includes shutter, hydraulic giant, and the hydraulic giant is arranged on the shutter.
6. self-checking device as claimed in claim 1, it is characterised in that the automatic turning device includes two clamping machines
Structure, two switching mechanisms, the switching mechanism and the clamping framework are correspondingly arranged；The clamping device includes holder, institute
Switching mechanism is stated to be arranged on the holder.
7. self-checking device as claimed in claim 6, it is characterised in that the switching mechanism includes：
Tumble cylinder, it includes cylinder body and piston rod；The cylinder body connects the holder by first rotating shaft；The cylinder body can
Rotationally it is sheathed in the first rotating shaft；
Driving gear, it is rotatablely arranged on the holder, and provided with connecting portion, and the end of the piston rod passes through the
Two rotating shafts connect the connecting portion；
Driven gear, it is rotatablely arranged on the holder, and is engaged with the driving gear；
Contact block, it is fixedly connected with the driven gear by the 3rd rotating shaft.
8. self-checking device as claimed in claim 7, it is characterised in that the contact block is laterally set, the driven pulley
Slewing area be 0 ° -180 °.
9. self-checking device as claimed in claim 1, it is characterised in that the washing station and second spray station
Between also set up the second drying station.
10. the self-checking device as described in one of claim 1-9, it is characterised in that set between the adjacent testing station
There is baffle plate, each testing station is respectively positioned within independent working space.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720108881.8U CN206557125U (en) | 2017-01-19 | 2017-01-19 | A kind of self-checking device examined for engine cylinder cover color |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720108881.8U CN206557125U (en) | 2017-01-19 | 2017-01-19 | A kind of self-checking device examined for engine cylinder cover color |
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| Publication Number | Publication Date |
|---|---|
| CN206557125U true CN206557125U (en) | 2017-10-13 |
Family
ID=60010719
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720108881.8U Active CN206557125U (en) | 2017-01-19 | 2017-01-19 | A kind of self-checking device examined for engine cylinder cover color |
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| Country | Link |
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| CN (1) | CN206557125U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106596577A (en) * | 2017-01-19 | 2017-04-26 | 珠海肯赛科有色金属有限公司 | Automatic inspection apparatus for color inspection of engine cylinder head |
| CN107737678A (en) * | 2017-10-17 | 2018-02-27 | 天津市欣跃今朝科技发展有限公司 | A kind of automatic turning fixed mount on spraying line |
| CN116116792A (en) * | 2022-12-28 | 2023-05-16 | 力鼎智能装备(青岛)集团有限公司 | Engine cylinder cleaning machine |
-
2017
- 2017-01-19 CN CN201720108881.8U patent/CN206557125U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106596577A (en) * | 2017-01-19 | 2017-04-26 | 珠海肯赛科有色金属有限公司 | Automatic inspection apparatus for color inspection of engine cylinder head |
| CN107737678A (en) * | 2017-10-17 | 2018-02-27 | 天津市欣跃今朝科技发展有限公司 | A kind of automatic turning fixed mount on spraying line |
| CN116116792A (en) * | 2022-12-28 | 2023-05-16 | 力鼎智能装备(青岛)集团有限公司 | Engine cylinder cleaning machine |
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| GR01 | Patent grant | ||
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Addressee: Wang Chiri Document name: payment instructions |