Pipeline outer wall rust removing equipment for hydraulic engineering
Technical Field
The invention relates to a rust removing device, in particular to a rust removing device for the outer wall of a pipeline for hydraulic engineering.
Background
The hydraulic engineering is used for controlling and preparing surface water and underground water in nature to achieve the aim of removing damage and benefiting, so that a large number of water guide pipelines are used for conveying water flow in the construction process of the hydraulic engineering, most of the pipelines are made of steel materials, rust can be generated in the water or moist environment after the pipelines are soaked for a long time, the service life of the pipelines is further shortened, and the outer walls of the pipelines are required to be subjected to rust removal regularly.
At present, the pipeline outer wall rust cleaning device who uses among the hydraulic engineering is poor to the fixed effect of pipeline, polishes the rust cleaning in-process, and the pipeline that becomes flexible influences the effect of rust cleaning easily, and in addition, current hydraulic pipeline outer wall rust cleaning device does not have the cleaning effect, consequently research and development at present one kind can realize fixed pipeline and cleaning pipeline's pipeline outer wall rust cleaning equipment that is used for hydraulic engineering.
Disclosure of Invention
In order to overcome the defects of poor fixing effect and no cleaning effect of the existing pipeline outer wall rust removing device, the technical problem of the invention is that: the pipeline outer wall rust removing device for hydraulic engineering can fix pipelines and clean the pipelines.
The technical proposal is as follows: a pipeline outer wall rust cleaning equipment for hydraulic engineering is used, including base, backup pad, support, first box, support frame, second box, scraper blade, rust cleaning mechanism, actuating mechanism and closing mechanism, the base both sides all are connected with the backup pad, and the base both sides all are connected with the support, are equipped with first box between the support top, and the base left part is equipped with the support frame, and the support frame top is equipped with the second box, is equipped with rust cleaning mechanism between second box and the first box, is equipped with actuating mechanism between rust cleaning mechanism, first box and the second box, all is equipped with the scraper blade on rust cleaning mechanism's the part, is equipped with closing mechanism on the second box.
Optionally, rust cleaning mechanism is including guide rail, rotary drum, slide bar, slide, first spring, dysmorphism ring, nut and thread bush, both sides all are connected with the guide rail in the second box, rotary drum is connected with between the guide rail, outside rotary type is connected with dysmorphism ring in the middle of the rotary drum, rotary drum both sides all are connected with the slide bar in a sliding manner, all be connected with the slide bar in a sliding manner between the slide bar of horizontal homonymy, slide bar inside all with scraper blade connection, all be equipped with first spring between slide bar and the slide bar, dysmorphism ring top and bottom all screw thread type are connected with the nut, rotary drum both sides all are equipped with the thread bush, thread bush and nut screw thread type cooperation.
Optionally, actuating mechanism is including gear motor, bearing frame, first pivot, first gear and drive tooth, and rotary drum right side outer wall is equipped with the drive tooth, is equipped with gear motor in the middle of the roof of one side in the backup pad, is equipped with the bearing frame in the middle of the roof of one side in the second box, bearing frame and gear motor output shaft, and gear motor output shaft one side is equipped with first pivot, and first pivot one side is equipped with first gear, first gear and drive tooth meshing.
Optionally, the opening and closing mechanism is including dead lever, guard plate, elastic rope, couple and solid fixed ring, and second box top one side is connected with the dead lever, all rotates on the dead lever to be connected with the guard plate, is equipped with elastic rope in the middle of the guard plate top, and elastic rope one side lower part is equipped with the couple, and second box top one side is equipped with solid fixed ring, gu fixed ring and couple contact cooperation.
Optionally, still including transmission subassembly, transmission subassembly is including the supporting seat, the axis of rotation, the second gear, the worm, the fixing base, the second pivot, the worm wheel, the mount, the bull stick, the drive wheel, the drive belt, bevel gear and transmission wheel, the diapire both sides all are connected with the supporting seat in the first box, the rotation is connected with the axis of rotation on the supporting seat, axis of rotation one side all is equipped with the second gear, second gear and transmission tooth meshing, axis of rotation one side all is equipped with the worm, the fixing base is located supporting seat one side, fixing base upper portion all is connected with the second pivot in the rotation mode, the second pivot inboard all is equipped with the worm wheel, worm wheel and worm contact cooperation, first box inner bottom wall both sides all are connected with the mount, the mount upper portion all is connected with the bull stick in the rotation mode, all be equipped with the drive wheel outside the bull stick, all around the drive belt between the horizontal drive wheel, the mount inboard all is connected with the transmission wheel in the rotation mode, the inboard of transmission wheel top and homonymy bull stick all is equipped with bevel gear.
Optionally, still including spraying the subassembly, spray the subassembly including the cylinder body, the piston rod, the water tank, the outlet pipe, the inlet tube, the water injection pipe, collar and annular shower nozzle, both sides all are connected with the cylinder body in the first box, the cylinder body is located supporting seat one side, cylinder body one side all slidingtype connection has the piston rod, diapire both sides all are connected with the water tank in the first box, the cylinder body is located between the water tank, cylinder body one side upper portion all is equipped with the outlet pipe, be connected with the inlet tube between the cylinder body one side lower part connection of water tank and homonymy, all be equipped with the water injection pipe between middle and the first box in the top of the water tank, be equipped with the collar in the middle of the roof in first box one side, the inside both sides of collar all are connected with annular shower nozzle, annular shower nozzle all with outlet pipe connection.
Optionally, still including pushing the subassembly, pushing the subassembly and including dwang, guide bar and connecting rod, the second pivot outer end all is equipped with the dwang, and piston rod one side all is equipped with the connecting rod, and first box inner wall both sides all are connected with the guide bar, and guide bar and connecting rod slidingtype connection, connecting rod one side and dwang swing joint.
Optionally, still including the clearance subassembly, the clearance subassembly is including sliding sleeve, catch bar, guide arm, annular brush and contact plate, and second box inner wall both sides all are connected with the sliding sleeve, all are connected with the catch bar on the sliding sleeve in a sliding manner, and catch bar one side is connected with connecting rod one side of homonymy, and second box both sides all are connected with the guide arm, and the slidingtype is connected with annular brush between the guide arm, and annular brush both sides all are connected with the contact plate, contact plate and catch bar one side joint.
Optionally, still including the washing subassembly, the washing subassembly is including first shower nozzle, the contact bar, the water storage bucket, the output tube, the connecting pipe, the second shower nozzle, the guiding axle, the carriage, the valve, the rack, spherical valve and one-way gear, be equipped with first shower nozzle in the middle of the annular brush top, catch bar one side all is equipped with the contact bar, second box one side top is equipped with the water storage bucket, be equipped with the output tube in the middle of the water storage bucket bottom, the output tube passes the second box, all be connected with the connecting pipe between output tube bottom both sides and the second box inner wall, one side's connecting pipe bottom and first shower nozzle top are connected, one side's connecting pipe bottom is equipped with the second shower nozzle, second box one side inner roof is equipped with the guiding axle, guiding axle lower part slidingtype is connected with the carriage, carriage and contact cooperation with the contact bar, all be connected with the spherical valve in the connecting pipe rotation, one side of the spherical valve all is equipped with one-way gear, rack engagement of one-way gear and homonymy, output tube upper portion one side rotation is connected with the valve.
The invention has the beneficial effects that: 1. through the cooperation between rust cleaning mechanism and the actuating mechanism, can realize the clamp of pipeline, can carry out the effect of rust cleaning with the pipeline outer wall simultaneously voluntarily, labour saving and time saving.
2. Through the cooperation between transmission subassembly, spray subassembly and the promotion subassembly, can realize carrying out automatic transmission to the pipeline, can carry out abluent effect to the pipeline simultaneously.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is a schematic view of a part of the three-dimensional structure of the rust removing mechanism, the driving mechanism and the opening and closing mechanism of the present invention.
Fig. 4 is a schematic view of a partial perspective view of the opening and closing mechanism of the present invention.
Fig. 5 is a schematic view of a partial perspective structure of the rust removing mechanism of the present invention.
Fig. 6 is a schematic view of a part of the perspective structure of the rust removing mechanism and the driving mechanism of the present invention.
Fig. 7 is a schematic diagram of a first perspective structure of the transmission assembly of the present invention.
Fig. 8 is a schematic diagram of a second perspective structure of the transmission assembly of the present invention.
Fig. 9 is a schematic perspective view of a first portion of the spray assembly and the push assembly of the present invention.
Fig. 10 is a schematic perspective view of a second portion of the spray assembly and push assembly of the present invention.
Fig. 11 is a schematic view of a portion of a spray assembly of the present invention in perspective.
FIG. 12 is a schematic view of a portion of a perspective view of a cleaning assembly and a flushing assembly of the present invention.
Fig. 13 is a schematic view showing a first perspective structure of the flushing assembly of the present invention.
Fig. 14 is a schematic view showing a second perspective structure of the flushing assembly of the present invention.
Fig. 15 is a schematic view showing a third perspective structure of the flushing assembly of the present invention.
Reference numerals in the figures: 1_base, 2_support plate, 3_support, 4_first housing, 5_support, 6_second housing, 601_flighting, 7_derusting mechanism, 71_rail, 72_drum, 73_slide bar, 74_slide, 75_first spring, 76_profiled ring, 77_nut, 78_screw sleeve, 8_drive mechanism, 81_gear motor, 82_bearing housing, 83_first spindle, 84_first gear, 85_drive tooth, 9_opening and closing mechanism, 91_fixed bar, 92_guard, 93_elastic cord, 94_hook, 95_fixed ring, 10_transmission assembly, 101_support, 102_rotary shaft, 103_second gear, 104_worm, 105_fixed seat, 106_second spindle, 107_worm wheel, 108_fixed mount, 109_rotary bar, 1010_drive wheel, 1011_drive belt, 1012_bevel gear, 1013_drive wheel, 11_spray assembly, 111_cylinder, 112_piston rod, 113_water tank, 114_outlet pipe, 115_inlet pipe, 116_water injection pipe, 117_mounting ring, 118_ring spray head, 12_push assembly, 121_turn bar, 122_guide bar, 124_connecting bar, 13_purge assembly, 131_sliding sleeve, 132_push bar, 133_guide bar, 134_ring brush, 135_contact plate, 14_flush assembly, 141_first spray head, 142_contact bar, 143_water storage bucket, 144_output pipe, 145_connection pipe, 146_second spray head, 147_guide shaft, 148_carriage, 149_valve, 1410_rack, 1411_ball valve, 1412_unidirectional gear.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
Example 1
The utility model provides a pipeline outer wall rust cleaning equipment for hydraulic engineering is used, as shown in fig. 1-6, including base 1, backup pad 2, support 3, first box 4, support frame 5, second box 6, scraper blade 601, rust cleaning mechanism 7, actuating mechanism 8 and closing mechanism 9, both sides all are connected with backup pad 2 around in the middle of the base 1, both sides all are connected with support 3 around the base 1 right part, be equipped with first box 4 between the support 3 top, base 1 left part is equipped with support frame 5, the support frame 5 top is equipped with second box 6, be equipped with rust cleaning mechanism 7 between second box 6 and the first box 4, be equipped with actuating mechanism 8 between rust cleaning mechanism 7, first box 4 and the second box 6, all be equipped with scraper blade 601 on the part of rust cleaning mechanism 7, be equipped with closing mechanism 9 on the second box 6.
The rust removing mechanism 7 comprises a guide rail 71, a rotating drum 72, sliding rods 73, sliding plates 74, first springs 75, special-shaped rings 76, nuts 77 and threaded sleeves 78, wherein the left side and the right side of the inner right portion of the second box body 6 are respectively connected with the guide rail 71, the rotating drum 72 is rotationally connected between the guide rails 71, the special-shaped rings 76 are rotationally connected to the middle outer side of the rotating drum 72, the sliding rods 73 are respectively and slidably connected to the left side and the right side of the upper side and the lower side of the rotating drum 72, the sliding plates 74 are respectively and slidably connected between the sliding rods 73 on the same transverse side, the sliding plates 73 are respectively and internally connected with the scraping plates 601, the first springs 75 are respectively arranged between the sliding plates 74 and the sliding rods 73, the nuts 77 are respectively and threadably connected to the top and the bottom of the special-shaped rings 76, the threaded sleeves 78 are respectively arranged on the lower portion of the front side and the upper portion of the rear side of the middle of the rotating drum 72, and the threaded sleeves 78 are threadably engaged with the nuts 77.
The driving mechanism 8 comprises a gear motor 81, a bearing seat 82, a first rotating shaft 83, a first gear 84 and a transmission gear 85, the transmission gear 85 is arranged on the outer wall of the right side of the rotary drum 72, the gear motor 81 is arranged in the middle of the top wall of the left side in the supporting plate 2, the bearing seat 82 is arranged in the middle of the top wall of the right side in the second box body 6, the bearing seat 82 is connected with the output shaft of the gear motor 81, the first rotating shaft 83 is arranged on the left side of the output shaft of the gear motor 81, the first gear 84 is arranged on the left side of the first rotating shaft 83, and the first gear 84 is meshed with the transmission gear 85.
The opening and closing mechanism 9 comprises a fixed rod 91, a protection plate 92, an elastic rope 93, a hook 94 and a fixed ring 95, wherein the right front side of the top of the second box 6 is connected with the fixed rod 91, the protection plate 92 is connected to the fixed rod 91 in a rotary mode, the elastic rope 93 is arranged in the middle of the top of the protection plate 92, the hook 94 is arranged at the lower portion of the rear side of the elastic rope 93, the fixed ring 95 is arranged at the right rear side of the top of the second box 6, and the fixed ring 95 is in contact fit with the hook 94.
When people need to remove rust from the outer wall of the pipeline, the pipeline can be inserted between the first box 4 and the second box 6 firstly, so that the pipeline is inserted into the rotary drum 72, then the hook 94 and the fixed ring 95 can be separated, the protection plate 92 is opened, then the special-shaped ring 76 is manually rotated backwards, the special-shaped ring 76 is rotated backwards to drive the nut 77 to rotate backwards, when the threaded sleeve 78 is contacted with the nut 77, the nut 77 is manually rotated to tightly rotate the nut 77 and the threaded sleeve 78, at the moment, the protruding part of the special-shaped ring 76 is separated from the sliding plate 74, the sliding plate 74 is pressed inwards to drive the first spring 75, the sliding rod 73 and the inner side of the scraping plate 601, under the action of the first spring 75, the sliding plate 601 clamps the pipeline, then the speed reducing motor 81 is started, the output shaft of the speed reducing motor 81 drives the first rotating shaft 83 and the first gear 84 to rotate, the first gear 84 rotates to drive the transmission gear 85 and parts on the rotary drum 72, further the scraping plate 601 removes rust, and when people do not use, the pipeline is removed leftwards, the speed reducing motor is not used, the speed reducing motor 77 is closed, the sliding plate 78 is separated from the sliding plate 76, the sliding plate is reset to separate the sliding plate 76, and the special-shaped ring is reset to be contacted with the hook 92, and the hook 74 is reset to the hook 74, and the hook is fixed on the hook 74, and the hook is moved down on the sliding plate is contacted with the sliding plate 74, and the sliding plate is fixed by the sliding plate, after the sliding plate is separated.
Example 2
On the basis of the embodiment 1, as shown in fig. 7-15, the transmission assembly 10 is further included, the transmission assembly 10 includes a supporting seat 101, a rotation shaft 102, a second gear 103, a worm 104, a fixed seat 105, a second rotation shaft 106, a worm wheel 107, a fixed frame 108, a rotating rod 109, a driving wheel 1010, a driving belt 1011, a bevel gear 1012 and a transmission wheel 1013, the supporting seat 101 is connected to the front and rear sides of the left part of the bottom wall in the first box 4, the rotation shaft 102 is rotatably connected to the supporting seat 101, the second gear 103 is arranged on the left side of the rotation shaft 102, the second gear 103 is meshed with the driving teeth 85, the worm 104 is arranged on the right side of the rotation shaft 102, the fixed seat 105 is connected to the front and rear sides of the right part of the bottom wall in the first box 4, the fixing base 105 is located the supporting seat 101 right side, fixing base 105 upper portion all rotates and is connected with second pivot 106, the inboard all is equipped with worm wheel 107 of second pivot 106, worm wheel 107 and worm 104 contact cooperation, both sides all are connected with mount 108 around the diapire right part in the first box 4, mount 108 is located the fixing base 105 right side, mount 108 upper portion all rotates and is connected with bull stick 109, the bull stick 109 outside and the second pivot 106 outside all are equipped with drive wheel 1010, all around there being the drive belt 1011 between the horizontal drive wheel 1010, the inboard all rotation of mount 108 is connected with transmission wheel 1013, transmission wheel 1013 top and homonymy bull stick 109 inboard all are equipped with bevel gear 1012.
The pipeline passes through the space between the transmission wheels 1013, the transmission teeth 85 rotate to drive the second gear 103 and the rotation shaft 102 to rotate, the rotation shaft 102 rotates to drive the worm 104 and the worm wheel 107 to rotate, the worm wheel 107 rotates to drive the second rotation shaft 106, the transmission belt 1011 and the transmission wheel 1010 to rotate, the rotating rod 109, the bevel gear 1012 and the transmission wheels 1013 are driven to rotate, and the transmission wheels 1013 rotate to continuously convey the pipeline leftwards, so that manual conveying is not needed.
The novel water spraying device comprises a spraying assembly 11, the spraying assembly 11 comprises a cylinder 111, a piston rod 112, a water tank 113, a water outlet pipe 114, a water inlet pipe 115, a water injection pipe 116, a mounting ring 117 and an annular spray head 118, wherein the front side and the rear side of the left part of the bottom wall in a first box 4 are respectively connected with the cylinder 111, the cylinder 111 is positioned on the right side of a supporting seat 101, the left side of the cylinder 111 is respectively connected with the piston rod 112, the front side and the rear side of the left part of the bottom wall in the first box 4 are respectively connected with the water tank 113, the cylinder 111 is positioned between the water tanks 113, the water outlet pipe 114 is respectively arranged on the upper part of the right side of the cylinder 111, the water inlet pipe 115 is respectively connected between the water tank 113 and the lower part of the right side of the cylinder 111 on the same side, the middle of the top of the water tank 113 and the first box 4 are respectively provided with the water injection pipe 116, the middle of the top wall in the left side of the first box 4 is provided with the mounting ring 117, and the left side and the inside of the mounting ring 117 are respectively connected with the annular spray head 118.
The pushing assembly 12 comprises a rotating rod 121, a guide rod 122 and a connecting rod 124, the outer end of the second rotating shaft 106 is provided with the rotating rod 121, the left side of the piston rod 112 is provided with the connecting rod 124, the front side and the rear side of the right part of the inner wall of the first box body 4 are respectively connected with the guide rod 122, the guide rod 122 is connected with the connecting rod 124 in a sliding mode, and the right side of the connecting rod 124 is movably connected with the rotating rod 121.
Before polishing, the outer wall of the pipeline is cleaned, water can be filled into the water tank 113 through the water injection pipe 116, then the pipeline passes through the annular spray head 118, the second rotating shaft 106 rotates to drive the rotating rod 121 to rotate, the connecting rod 124 continuously moves left and right to drive the piston rod 112 to move left and right, water flows into the cylinder 111, and the pipeline is sprayed out of the annular spray head 118 through the water outlet pipe 114 to be cleaned.
Still including clearance subassembly 13, clearance subassembly 13 is including sliding sleeve 131, catch bar 132, guide arm 133, annular brush 134 and contact plate 135, both sides all are connected with sliding sleeve 131 around the inner wall right part of second box 6, all be connected with catch bar 132 on the sliding sleeve 131, catch bar 132 right side and homonymy's connecting rod 124 left side are connected, both sides all are connected with guide arm 133 around the inner wall of second box 6 left side, sliding connection has annular brush 134 between the guide arm 133, both sides all are connected with contact plate 135 around the annular brush 134, contact plate 135 and catch bar 132 left side joint.
The connecting rod 124 moves left and right to drive the push rod 132 to move left and right, the push rod 132 moves left and right to drive the contact plate 135 to move left and right, the contact plate 135 moves left and right to drive the annular brush 134 to move left and right, the pipeline passes through the annular brush 134, and the annular brush 134 moves left and right to continuously clean the outer wall of the pipeline.
The flushing device comprises a flushing assembly 14, wherein the flushing assembly 14 comprises a first nozzle 141, a contact rod 142, a water storage barrel 143, an output pipe 144, a connecting pipe 145, a second nozzle 146, a guide shaft 147, a sliding frame 148, a valve 149, a rack 1410, a ball valve 1411 and a one-way gear 1412, the first nozzle 141 is arranged in the middle of the top of the annular hairbrush 134, the contact rod 142 is arranged on the left side of the push rod 132, the water storage barrel 143 is arranged at the top of the left side of the second box 6, the output pipe 144 passes through the second box 6, the connecting pipes 145 are connected between the left side and the right side of the bottom of the output pipe 144 and the inner wall of the second box 6, the bottom of the connecting pipe 145 on the left side is connected with the top of the first nozzle 141, the bottom of the connecting pipe 145 on the right side is provided with the second nozzle 146, the inner top wall on the left side of the second box 6 is provided with the guide shaft 147, the lower part of the guide shaft 147 is in sliding connection with the sliding frame 148, the sliding frame 148 is in contact fit with the contact rod 142, the left side and right side of the sliding frame 148 are both connected with the contact rod 1410, the ball valve 1 is in the connecting pipe 1412 is in rotation connected with the ball valve 1, the front of the ball valve 1412 is arranged on the front of the left side of the contact rod 1414, and the gear is meshed with the rack 1410 on the left side of the gear is meshed with the rack 1410.
When the pipeline needs to be cleaned, water can be filled into the water storage barrel 143, then the valve 149 is opened, water flows into the connecting pipe 145 through the output pipe 144, at the moment, the right spherical valve 1411 is just opened, water is sprayed out through the second spray nozzle 146, at the moment, the left side is closed, the push rod 132 moves left and right to drive the contact rod 142 to move left and right, when the contact rod 142 moves left and right and contacts the sliding frame 148, the contact rod 142 is driven to move left and right at intervals, the rack 1410 moves left and right, the spherical valve 1411 is opened and closed at intervals, so that the first spray nozzle 141 and the second spray nozzle 146 can spray water alternately, the pipeline is cleaned, and when the pipeline is not used, the valve 149 is closed.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.