CN102213342A - 非能动梭式切断阀驱动调节装置 - Google Patents

非能动梭式切断阀驱动调节装置 Download PDF

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CN102213342A
CN102213342A CN2010101375730A CN201010137573A CN102213342A CN 102213342 A CN102213342 A CN 102213342A CN 2010101375730 A CN2010101375730 A CN 2010101375730A CN 201010137573 A CN201010137573 A CN 201010137573A CN 102213342 A CN102213342 A CN 102213342A
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valve
pipeline
distributing
safety check
shuttle type
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CN102213342B (zh
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曾祥炜
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Sichuan Red Earth Tianfu Passive Control Technology Co ltd
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Priority to CN201010137573A priority Critical patent/CN102213342B/zh
Priority to US13/638,068 priority patent/US8740176B2/en
Priority to GB1218455.2A priority patent/GB2492505B/en
Priority to PCT/CN2011/000570 priority patent/WO2011120338A1/zh
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/122Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
    • F16K31/1225Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston with a plurality of pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/122Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/122Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
    • F16K31/1221Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston one side of the piston being spring-loaded
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/12Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with streamlined valve member around which the fluid flows when the valve is opened
    • F16K1/126Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with streamlined valve member around which the fluid flows when the valve is opened actuated by fluid
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/3367Larner-Johnson type valves; i.e., telescoping internal valve in expanded flow line section

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Fluid-Driven Valves (AREA)

Abstract

本发明为非能动梭式切断阀驱动调节装置,解决已有装置阀体结构尺寸大,不能任意角度安装,驱动方式单一,稳定性和可靠性差,启闭速度和流量不可调的问题。主阀体33与上、下游管道1、3相接,上游管道有取压口2与驱动装置连接,阀套21内有双作用缸34,其左右腔与驱动装置连接,其活塞杆与阀瓣连接。驱动装置由调节阀,换向阀,止回阀,储能器组成。驱动方式可选择,阀的启闭速度和流量可调。

Description

非能动梭式切断阀驱动调节装置
技术领域:
本发明与流体输送管道的切断、开启和调节装置有关。
背景技术:
石油、化工、冶金、电力、核电等领域高温、高压、大流量切断装置主阀体一般为截止阀、闸阀、球阀等,普遍存在各自的优点和密封、振动、噪音、冲蚀、抗震等问题。同时阀体垂直高度大、结构复杂、不能任意角度安装,造价高、耗能、经济性不好,可靠性不高,增加阀体的纵向堆积高度。
现有驱动系统主要分二大类:
1、系统介质驱动类(即非能动控制)简单、节能,但启闭质量受系统压力波动影响,启、闭时间不能调整。
2、外设动力源驱动方式,设正常启闭、紧急切断控制,启、闭时间可调,不受系统压力波动影响,但增加相关设备、造价稍高。
已有的阀启闭调节装置驱动系统单一,驱动稳定性和可靠性差,阀启闭速度和阀的流量不可调。
发明内容:
本发明的目的是提供一种不改变主阀体轴向和径向尺寸,具备多种驱动系统,驱动稳定,可靠,阀启闭速度、流量和驱动方式可调整的非能动梭式切断阀驱动调节装置。
本发明是这样来实现的:
本发明1阀启闭调节装置,阀体33的左端与上游管道1连接,右端与下游管道3,内腔有同轴的阀套21与阀轴31轴向滑动配合,阀轴31的左端与阀瓣24连接,右端与双作用缸之间有活塞25,活塞25位于阀套(21)内的双作用缸34内,阀套右端有双作用的缸盖27,阀套四周有流道,阀瓣24左侧与阀座29密封配合,右侧与双作用缸之间有弹簧23,双作用缸的左腔35经第一管线47、第一双向调节阀7、第二管线45与第一、二三位四通阀11、12的a端连接,右腔36经第三管线48、第二双向调节阀6、第四管线46与第一、二三位四通阀的b端连接,第一、二三位四通阀的P端经第五管线44与三通分流调节阀8的a端连接,第一、二三位四通阀的t端经第六管线49与回流槽5连接,三通分流调节阀8的c端经第七管线43、第一止回阀17与储能器18连接,三通分流调节阀8的b端经第二止回阀10、第八管线41与上游管道1的取压孔2连接,储能器18经第九管线42、第三止回阀16、泵19、第十管线40与回流槽5连接,储能器18经泄压阀15、第十一管线50与泄压槽4连接。
第一、二三位四通阀为手动阀或电磁阀,第一、二、三止回阀为非能动梭式止回阀,三通分流调节阀8为非能动梭式三通分流调节阀,三通分流调节阀8的梭套52的轴向两端有调节螺杆51通过与其固连的调节件分别与梭芯53的两侧接触,b、c端口与分别与两种介质主通道相通,a端口与旁通道相通,a端口上有梭式止回阀59,梭芯(53)到极限位置时分别关闭b、c端口,与管线44相连。第一、二双向调节阀为非能动梭式双向调节阀。
第一、二三位四通阀为带手柄的电磁阀。
本发明提供一种轴流、对称、平衡、梭式结构的主阀,把主阀瓣驱动缸轴向贯流地置于主阀体内渐变流道中,不改变主阀轴向结构长度和径向直径,完全取掉因设驱动装置的纵向堆积高度,大幅度减小外形尺寸和结构重量,更简单可靠。本发明提供三种全新的驱动系统:1.非能动控制驱动;2.外设动力源驱动;3.非能动与外设动力源兼容驱动。主要驱动控制元件采用最新的非能动控制梭式系列元件。本发明的驱动系统有如下优点:
1、外设动力源与系统介质完全相同的条件下,可实现兼容、补偿、互为后备保护。
①非能动控制驱动时,储能罐18保持稳定的操作压力,主阀体33启闭或系统压力波动时及时向驱动系统补偿能量,使驱动系统稳定可靠。
②外设动力源驱动时,泵19、储能罐18为主供能装置。关闭主管道取压口2。
③外设动力源故障时,可由系统主管道取压口2,向驱动系统供能,保持主阀运行稳定。
2、手动三通分流调节阀8是对驱动动力源选择的锁定,防止两种不同介质能源混合;或相同介质因微小压差引起双向交替振荡,保证供能的一致性和稳定性。
3、三位四通电磁阀11、12相互并连,保证系统能源和外接能源的专用性,同时应急互为备用。
4、手动柄13、14作为使用两种动力源驱动时主阀体开启和关闭位置锁定,同时应急互为备用。
以上三种驱动方式可任意选择,在驱动介质不同时也能互不相混地工作,驱动稳定,可靠,选用梭式调节阀配合,使阀启闭速度和主阀流量可调。
附图说明:
图1为本发明非能动梭式启闭调节装置系统图。
图2为本发明非能动梭式止回阀结构原理图。
图3为本明发非能动梭式三通分流调节阀结构原理图。
图4为本发明非能动梭式双向调节阀结构原理图。
图2、3、4中:53、梭芯,52、棱套,54、旁通道,55、旁通道,56、壳体,57、58调整件,a、b、c端口。
具体实施方式:
如图1所示:本发明非能动梭式启闭调节装置:主阀体33与上游管道1和下游管道3相连接,上游管道1上开有驱动力取压口2向驱动装置提供动力源,实现对主阀体33的开启、关闭和调节;主阀体33的结构为梭式止回阀配以驱动缸34,所有零部件与轴线完全对称、平衡,阀瓣24与阀座29组成的密封副有端面硬密封、端面嵌有密封环的密封配合等,密封要求同于梭式止回阀的多种密封方式。
主阀体33的阀瓣24支撑主要依托阀套21与阀轴31配合形成的单点支撑;当要求启闭阻力小、阀瓣重量大采用双支撑,增设前支撑30,支撑结构同梭式微阻止回阀结构。
主阀体33的驱动缸34为双作用缸,活塞25的密封有:密封环26的软密封,或精密滑动密封,左腔35与梭式双向调节阀7相连;右腔36与梭式双向调节阀6相连,提供驱动的能量,实现主阀体33的开启、关闭和调节。
主阀体33在自由状态处于常闭。
梭式主阀体33配以双作用动力缸34,由梭式三通分流调节阀8(手动调节螺杆51锁定)确认选择动力源:由主管道1取压口2供给,或由外动力源泵、压缩机19经储能器18供给;使用单一动力源驱动时,二个并联的带手动三位四通电磁阀11、12(使用两种动力源驱动时,带手动三位四通电磁阀的手炳13、14锁定阀体开启和关闭位置)确认主阀体33处于开、关位置或中间任意位置;两个梭式双向调节阀6、7(或其它双向调节阀)分别为主阀缸腔36、35提供双向差流调节,为主阀瓣24实现开、关和中间任意位置的无级调节。本装置具启闭速度可调,主阀流量可调功能。
本系统工作模式:
a、本系统主管道1取压口2供动力,外部供能泵、压缩机19停止工作;手动锁定。
b、外部供能泵、压缩机19供动力,本系统取压口2停止工作;手动锁定。
c、本系统主管道1取压口2供动力,外部供能泵19间歇工作,作稳压、后备保证。两种模式兼容运转(此模式需两种供能为相同参数介质)。
驱动系统
一、非能动控制驱动
1、关闭过程:主管道1取压口2取压→管线41→止回阀10→非能动梭式三通分流调节阀8的b端→关闭储能罐18的供压,(手动调节三通换向阀8为供能模式选择的锁定)流体经管线44→三位四通电磁阀11的p端,切至p→b连通管线46→梭式双向调节阀6的a端→管线48→右腔36→活塞25移动→活塞杆31→阀瓣24向关闭方向移动至关闭。
左腔35中回流→阀7的b端→连线45→阀11的a端切至a→t连通→管线49返回流槽5。
2、开启过程:主管道1取压孔2取压→管线41→阀8→管线44→阀11→切换至p-a通→管线45→阀7的a端→管线47→左腔35→活塞25移动→活塞杆31→阀瓣24向开启方向移动至全开启。
右腔36回流→管线48→阀6→管线46→阀12(b-t通)→管线49→回流槽5。
二、外设动力源驱动
1、开启:泵19→管线40将动力源加压→止回阀16→管线42→储能器18→止回阀17→管线43→阀8的c端→管线44→阀12的p端(切换至p→a通)→管线45接阀7的a端→管线47→左腔35→活塞25移动→活塞杆3→阀瓣24向开启方向移动至全开。
右腔36回流→管线48→阀6→管线46→阀11(b-t通)→管线49→回流槽5。
2、关闭:泵、压缩机19管线40将动力源加压→止回阀16→管线42,→储能器18→止回阀17→管线43→阀8的c端→管线44→阀11切换至p-b通→管线46→阀6的a端→管线48→腔36→活塞25移动→活塞杆31→阀瓣24向关闭方向移动至全关。
左腔35回流→管线47→阀7→管线45→阀12(a-t通)→管线49→回流槽5。
三、非能动与外设动力源兼容驱动:
此时用带手动三位四通电磁阀11、12的手炳13、14作为使用两种动力源驱动时主阀体开启和关闭位置锁定。
使用两种动力源驱动时,当选定一种动力源后,手动调节螺杆51将与其连为一体的梭式三通分流调节阀(见图3)调节件57、58移动到正、反向极限位置,把梭芯53固定到单向开启,不随压差翻转的状态。实现单向选择,避免双向压力波动产生的振荡和不稳定流。根据图3说明锁定供能模式:
旋右边51把梭53推到左边极限位只,完全挡住c的进压孔,靠螺栓推力和背压实现系统动力源b进口全开的锁定。
旋左边51把梭53推到右边极限位只,完全挡住b的进压孔,靠螺栓推力和背压实现外设动力源c进口全开的锁定。

Claims (3)

1.非能动梭式切断阀驱动调节装置,其特征在于阀体(33)的左端与上游管道(1)连接,右端与下游管道(3)连接,内腔有同轴的阀套(21)与阀轴(31)轴向滑动配合,阀轴(31)的左端与阀瓣(24)连接,右端与活塞(25)连接,活塞(25)位于阀套(21)内的双作用缸(34)内,阀套右端有双作用缸的缸盖(27),阀套四周有流道,阀瓣(24)左侧与阀座(29)密封配合,右侧与双作用缸之间有弹簧(23),双作用缸的左腔(35)经第一管线(47)、第一双向调节阀(7)、第二管线(45)与第一、二三位四通阀(11、12)的a端连接,右腔(36)经第三管线(48)、第二双向调节阀(6)、第四管线(46)与第一、二三位四通阀的b端连接,第一、二三位四通阀的P端经第五管线(44)与三通分流调节阀(8)的a端连接,第一、二三位四通阀的t端经第六管线(49)与回流槽(5)连接,三通分流调节阀(8)的c端经第七管线(43)、第一止回阀(17)与储能器(18)连接,三通分流调节阀(8)的b端经第二止回阀(10)、第八管线(41)与上游管道(1)的取压孔(2)连接、储能器(18)经第九管线(42)、第三止回阀(16)、泵(19)、第十管线(40)与回流槽(5)连接,储能器(18)经泄压阀(15)、第十一管线(50)与泄压槽(4)连接。
2.根据权利要求1所述的装置,其特征在于第一、二三位四通阀为手动阀或电磁阀,第一、二、三止回阀为非能动梭式止回阀,三通分流调节阀(8)为非能动梭式三通分流调节阀,三通分流调节阀(8)的梭套(52)的轴向两端有调节螺杆(51)通过与其固连的调节件分别与梭芯(53)的两侧接触,b、c端口与主通道相通,a端口与旁通道相通,a端口上有梭式止回阀(59),梭芯(53)到极限位置时分别关闭b、c端口,第一、二双向调节阀为非能动梭式双向调节阀。
3.根据权利要求1所述的装置,其特征在于第一、二三位四通阀为带手柄的电磁阀。
CN201010137573A 2010-04-01 2010-04-01 非能动梭式切断阀驱动调节装置 Expired - Fee Related CN102213342B (zh)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201010137573A CN102213342B (zh) 2010-04-01 2010-04-01 非能动梭式切断阀驱动调节装置
US13/638,068 US8740176B2 (en) 2010-04-01 2011-04-01 Driving and adjusting device of passive shuttle-type shut-off valve
GB1218455.2A GB2492505B (en) 2010-04-01 2011-04-01 Driving and adjusting device of passive shuttle-type shut-off valve
PCT/CN2011/000570 WO2011120338A1 (zh) 2010-04-01 2011-04-01 非能动梭式切断阀驱动调节装置

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CN106979372A (zh) * 2015-10-02 2017-07-25 费希尔控制产品国际有限公司 具有运动转换装置的流动控制阀

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CN105731078B (zh) * 2014-12-11 2019-03-01 浙江创新生物有限公司 蝶阀、由多个蝶阀组成的无菌粉体输送装置及其使用方法
AU2020249779B2 (en) 2019-03-27 2021-08-12 Ofip Limited Device for controlling fluid flow
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CN114321400B (zh) * 2022-02-28 2023-06-30 杭州富尚阀门有限公司 一种降低阀门手柄操作阻力的截止阀

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CN106979372B (zh) * 2015-10-02 2020-08-07 费希尔控制产品国际有限公司 具有运动转换装置的流动控制阀
CN106409355A (zh) * 2016-10-09 2017-02-15 中国核电工程有限公司 用于启动安全壳冷却系统的非能动自动控制系统

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US20130207011A1 (en) 2013-08-15
GB2492505A8 (en) 2013-09-25
GB2492505A (en) 2013-01-02
WO2011120338A1 (zh) 2011-10-06
CN102213342B (zh) 2012-10-24
US8740176B2 (en) 2014-06-03
GB2492505B (en) 2017-07-05

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