CN102189612A - Multi-wire cutter special for sapphire - Google Patents
Multi-wire cutter special for sapphire Download PDFInfo
- Publication number
- CN102189612A CN102189612A CN2011101030246A CN201110103024A CN102189612A CN 102189612 A CN102189612 A CN 102189612A CN 2011101030246 A CN2011101030246 A CN 2011101030246A CN 201110103024 A CN201110103024 A CN 201110103024A CN 102189612 A CN102189612 A CN 102189612A
- Authority
- CN
- China
- Prior art keywords
- workbench
- sapphire
- line
- special
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention relates to a multi-wire cutter special for sapphire, which belongs to the technical field of cutting devices special for sapphire. The technical scheme is as follows: the multi-wire cutter comprises a cutter body (1), a cutting wire mechanism (2), a swing working platform and a lifting body (4), wherein the cutting wire mechanism is arranged on the upper part of the cutter body, the swing working platform is arranged at the lower part of the cutting wire mechanism, the lifting body is connected with the swing working platform and drives the swing working platform to move up and down, and the swing working platform per se swings left and right to ensure that a workpiece on the swing working platform is matched with the cutting wire mechanism so that multi-wire cutting of the sapphire can be completed. The multi-wire cutter is used for adjusting the cutting angle of the sapphire dynamically, and ensures that the angle of a sapphire material can be continuously adjusted with the swing working platform when the sapphire material is cut so that a cutting wire is in less contact with the material and additional friction force is reduced; meanwhile, the feeding speed of the cutting wire can be greatly increased, the problem of low cutting speed caused by high hardness of the sapphire is solved, and the speed is improved to 2-4 times of that of the common multi-wire cutter.
Description
Technical field
The present invention relates to the special-purpose multi-line cutting machine of a kind of sapphire, belong to sapphire special cutting device technical field.
Background technology
At present, sapphire is because hardness is bigger, and cutting speed is slower.Than higher, the THICKNESS CONTROL of blank sheet is difficult in the cutting process grasps cutting process to the requirement of line of cut, frosted hardness.Prior art is general uses common multi-line cutting machine cutting sapphire, because line of cut is out of shape, cutting speed is slow, makes cut quality not reach application requirements, and the waste of raw materials that causes, and cost of manufacture is very high.
Summary of the invention
The object of the invention provides the special-purpose multi-line cutting machine of a kind of sapphire, and the quick release reel moves back line, directly line of cut is backed off, and the time and labour saving solves the problems referred to above that exist in the background technology.
Technical scheme of the present invention is: the special-purpose multi-line cutting machine of a kind of sapphire, comprise body, line of cut mechanism, wave workbench, lifting body, line of cut mechanism is arranged on the top of body, wave workbench and be arranged on the bottom of line of cut mechanism, workbench is waved in the lifting body connection, and the lifting body driving is waved workbench and moved up and down, and waves workbench self and vacillates now to the left, now to the right, make the workpiece that waves on the workbench cooperate, finish the multi-thread cutting of sapphire with line of cut mechanism.
The said workbench that waves comprises dovetail groove workbench and the stepper motor that is attached thereto, and stepper motor drives the dovetail groove workbench and vacillates now to the left, now to the right.Wave workbench and also be provided with workbench guard shield, observation window, dial, rule, on the workbench guard shield observation window is set, dial, the rule of mutual coupling is set in observation window.
Said lifting body comprises body, leading screw, rail plate, and rail plate is arranged on the body, and leading screw mates on rail plate; Be provided with lifting body guard shield, the fixedly connected workbench that waves of lifting body guard shield in lifting body tip platform outside.Said leading screw is connected with motor reducer.
The present invention also is provided with the microcomputerized control workbench, constantly controls and adjust the angle of waving workbench, and the microcomputerized control workbench is connected on the body by cantilever, is convenient to the position of rotational transform microcomputerized control workbench, handled easily; The microcomputerized control workbench is provided with PLC control system, touch-screen, alarm lamp.
The present invention also is provided with known recycle oil cooling system and oil-air lubrication device.
Said line of cut mechanism is made up of known guide wheel, sheave, line of cut.
The special-purpose multi-line cutting machine of sapphire of the present invention, by the microcomputerized control workbench, microcomputerized control swing workbench is dynamically adjusted the sapphire cutting angle, makes sapphire material when cutting, can constantly adjust angle with waving workbench, it is less to make that line of cut contacts with material, reduces additional friction, can greatly improve line of cut simultaneously and give speed only, solved sapphire because of the slow problem of cutting speed that the hardness height causes, made 2-4 that speed brings up to common multi-line cutting machine doubly.
Good effect of the present invention is: the present invention brings abrasive material into the sapphire material processing district by the high speed reciprocating motion of line of cut and grinds, and by controlling the speed of servomechanism installation control swing workbench, retractable cable motor, winding displacement motor, the realization cutting process is followed the tracks of and is controlled; Adopt the temperature and the lubricated control of recycle oil cooling system and oil-air lubrication device solves main shaft, finally sapphire material has been cut into the thin slice of regulation.The present invention has controlled swing workbench, tension force cutting accuracy height, line of cut and gives the characteristics that speed is fast, the cutting loss is little, non-failure operation time is long only.
Description of drawings:
Accompanying drawing 1 is the structural representation of the embodiment of the invention;
Accompanying drawing 2 is lifting body structural representations in the embodiment of the invention;
Accompanying drawing 3 is to wave the Working table structure schematic diagram in the embodiment of the invention;
Among the figure: body 1, line of cut mechanism 2, wave workbench 3, lifting body 4, dovetail groove workbench 5, stepper motor 6, workbench guard shield 7, observation window 8, dial 9, rule 10, body 11, leading screw 12, rail plate 13, lifting body tip platform 14, lifting body guard shield 15, motor reducer 16, microcomputerized control workbench 17, cantilever 18, recycle oil cooling system 19, oil-air lubrication device 20.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described by embodiment.
The special-purpose multi-line cutting machine of a kind of sapphire, comprise body 1, line of cut mechanism 2, wave workbench 3, lifting body 4, line of cut mechanism is arranged on the top of body, wave workbench and be arranged on the bottom of line of cut mechanism, workbench is waved in the lifting body connection, and the lifting body driving is waved workbench and moved up and down, and waves workbench self and vacillates now to the left, now to the right, make the workpiece that waves on the workbench cooperate, finish the multi-thread cutting of sapphire with line of cut mechanism.The said workbench that waves comprises dovetail groove workbench 5 and the stepper motor 6 that is attached thereto, and stepper motor drives the dovetail groove workbench and vacillates now to the left, now to the right.Wave workbench and also be provided with workbench guard shield 7, observation window 8, dial 9, rule 10, on the workbench guard shield observation window is set, dial, the rule of mutual coupling is set in observation window.Said lifting body comprises body 11, leading screw 12, rail plate 13, and rail plate is arranged on the body, and leading screw mates on rail plate; Be provided with lifting body guard shield 15 in lifting body tip platform 14 outsides, the fixedly connected workbench that waves of lifting body guard shield.Said leading screw is connected with motor reducer 16.The present invention also is provided with microcomputerized control workbench 17, constantly controls and adjust the angle of waving workbench, and the microcomputerized control workbench is connected on the body by cantilever 18, is convenient to the position of rotational transform microcomputerized control workbench, handled easily; The microcomputerized control workbench is provided with PLC control system, touch-screen, alarm lamp.The present invention also is provided with recycle oil cooling system 19 and oil-air lubrication device 20.
The present invention is by the microcomputerized control workbench, microcomputerized control swing workbench, dynamically adjust the sapphire cutting angle, make sapphire material when cutting, can constantly adjust angle with waving workbench, it is less to make that line of cut contacts with material, reduce additional friction, can greatly improve simultaneously line of cut and give speed only, solve sapphire, make 2-4 that speed brings up to common multi-line cutting machine doubly because of the slow problem of cutting speed that the hardness height causes.
Claims (7)
1. the special-purpose multi-line cutting machine of a sapphire, it is characterized in that comprising body (1), line of cut mechanism (2), wave workbench (3), lifting body (4), line of cut mechanism is arranged on the top of body, wave workbench and be arranged on the bottom of line of cut mechanism, workbench is waved in the lifting body connection, and the lifting body driving is waved workbench and moved up and down, and waves workbench self and vacillates now to the left, now to the right, make the workpiece that waves on the workbench cooperate, finish the multi-thread cutting of sapphire with line of cut mechanism.
2. according to the special-purpose multi-line cutting machine of the described sapphire of claim 1, it is characterized in that the said stepper motor (6) that workbench comprises dovetail groove workbench (5) and is attached thereto that waves, stepper motor drives the dovetail groove workbench and vacillates now to the left, now to the right.
3. according to the special-purpose multi-line cutting machine of the described sapphire of claim 2, it is characterized in that waving workbench and also be provided with workbench guard shield (7), observation window (8), dial (9), rule (10), on the workbench guard shield observation window is set, dial, the rule of mutual coupling is set in observation window.
4. according to the special-purpose multi-line cutting machine of the described sapphire of claim 1, it is characterized in that said lifting body comprises body (11), leading screw (12), rail plate (13), rail plate is arranged on the body, and leading screw mates on rail plate.
5. according to the special-purpose multi-line cutting machine of the described sapphire of claim 4, it is characterized in that being provided with lifting body guard shield (15), the fixedly connected workbench that waves of lifting body guard shield in lifting body tip platform (14) outside.
6. according to the special-purpose multi-line cutting machine of the described sapphire of claim 4, it is characterized in that said leading screw is connected with motor reducer (16).
7. according to claim 1 or 2, the special-purpose multi-line cutting machine of 3 described sapphires, it is characterized in that also being provided with microcomputerized control workbench (17), constantly the angle of workbench is waved in control and adjustment, and the microcomputerized control workbench is connected on the body by cantilever (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101030246A CN102189612A (en) | 2011-04-25 | 2011-04-25 | Multi-wire cutter special for sapphire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101030246A CN102189612A (en) | 2011-04-25 | 2011-04-25 | Multi-wire cutter special for sapphire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102189612A true CN102189612A (en) | 2011-09-21 |
Family
ID=44598904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101030246A Pending CN102189612A (en) | 2011-04-25 | 2011-04-25 | Multi-wire cutter special for sapphire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102189612A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501322A (en) * | 2011-11-03 | 2012-06-20 | 上海申和热磁电子有限公司 | Device and process for high-speed polycrystalline wire cutting |
| CN102806610A (en) * | 2012-08-09 | 2012-12-05 | 镇江翔龙蓝晶科技有限公司 | Cutting machine for sapphire |
| CN103909585A (en) * | 2014-04-16 | 2014-07-09 | 唐山晶玉科技有限公司 | Multi-wire sawing machine capable of eliminating arc influence of sawing wires |
| CN104441285A (en) * | 2014-11-17 | 2015-03-25 | 福州天石源超硬材料工具有限公司 | Small horizontal annular diamond wire cutting machine |
| CN104552636A (en) * | 2015-01-24 | 2015-04-29 | 常州贝斯塔德机械股份有限公司 | Multi line cutting machine swing drive structure |
| CN105121109A (en) * | 2013-03-25 | 2015-12-02 | 韩国生产技术研究院 | Wire saw for effecting lift-up swing |
| CN107053506A (en) * | 2017-05-08 | 2017-08-18 | 常州飞宇电力设备有限公司 | A kind of efficient diamond cutting line slicing machine |
| CN108375496A (en) * | 2018-05-31 | 2018-08-07 | 山东路达试验仪器有限公司 | A kind of testpieces depthkeeping groover |
| CN111673212A (en) * | 2020-06-03 | 2020-09-18 | 常州市创元光伏设备有限公司 | Multifunctional wire cutting machine |
| CN114434663A (en) * | 2022-02-14 | 2022-05-06 | 安徽冠宇光电科技有限公司 | Solar monocrystalline silicon slicer |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61182760A (en) * | 1985-02-07 | 1986-08-15 | Sumitomo Metal Ind Ltd | Cutting method by wire |
| JPH0310760A (en) * | 1989-06-09 | 1991-01-18 | Nippon Spindle Mfg Co Ltd | Wire saw for cutting crystalline brittle material |
| EP0953416A2 (en) * | 1998-04-30 | 1999-11-03 | Shin-Etsu Chemical Co., Ltd. | Wire saw and method for slicing workpiece by use of the same |
| US6145422A (en) * | 1994-05-19 | 2000-11-14 | Tokyo Seimitsu Co., Ltd. | Method of positioning work piece and system therefor |
| US20030145707A1 (en) * | 2000-09-23 | 2003-08-07 | Charles Hauser | Wire saw with means for producing a relative reciprocating motion between the workpiece to be sawn and the wire |
| JP3539773B2 (en) * | 1994-09-19 | 2004-07-07 | 信越化学工業株式会社 | Wire saw and cutting method with wire saw |
| JP2010207978A (en) * | 2009-03-11 | 2010-09-24 | Sumitomo Metal Mining Co Ltd | Method of positioning cutting wire and workpiece, and wire saw with positioning angle detection device using the method |
| CN101973084A (en) * | 2010-11-22 | 2011-02-16 | 湘潭大学 | Automatic winding device with swinging mechanism for multi-wire cutting machine, |
-
2011
- 2011-04-25 CN CN2011101030246A patent/CN102189612A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61182760A (en) * | 1985-02-07 | 1986-08-15 | Sumitomo Metal Ind Ltd | Cutting method by wire |
| JPH0310760A (en) * | 1989-06-09 | 1991-01-18 | Nippon Spindle Mfg Co Ltd | Wire saw for cutting crystalline brittle material |
| US6145422A (en) * | 1994-05-19 | 2000-11-14 | Tokyo Seimitsu Co., Ltd. | Method of positioning work piece and system therefor |
| JP3539773B2 (en) * | 1994-09-19 | 2004-07-07 | 信越化学工業株式会社 | Wire saw and cutting method with wire saw |
| EP0953416A2 (en) * | 1998-04-30 | 1999-11-03 | Shin-Etsu Chemical Co., Ltd. | Wire saw and method for slicing workpiece by use of the same |
| US20030145707A1 (en) * | 2000-09-23 | 2003-08-07 | Charles Hauser | Wire saw with means for producing a relative reciprocating motion between the workpiece to be sawn and the wire |
| JP2010207978A (en) * | 2009-03-11 | 2010-09-24 | Sumitomo Metal Mining Co Ltd | Method of positioning cutting wire and workpiece, and wire saw with positioning angle detection device using the method |
| CN101973084A (en) * | 2010-11-22 | 2011-02-16 | 湘潭大学 | Automatic winding device with swinging mechanism for multi-wire cutting machine, |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102501322A (en) * | 2011-11-03 | 2012-06-20 | 上海申和热磁电子有限公司 | Device and process for high-speed polycrystalline wire cutting |
| CN102806610A (en) * | 2012-08-09 | 2012-12-05 | 镇江翔龙蓝晶科技有限公司 | Cutting machine for sapphire |
| CN105121109A (en) * | 2013-03-25 | 2015-12-02 | 韩国生产技术研究院 | Wire saw for effecting lift-up swing |
| CN103909585A (en) * | 2014-04-16 | 2014-07-09 | 唐山晶玉科技有限公司 | Multi-wire sawing machine capable of eliminating arc influence of sawing wires |
| CN103909585B (en) * | 2014-04-16 | 2016-05-18 | 唐山晶玉科技有限公司 | A kind of multi-line cutting machine of eliminating the impact of line of cut camber |
| CN104441285A (en) * | 2014-11-17 | 2015-03-25 | 福州天石源超硬材料工具有限公司 | Small horizontal annular diamond wire cutting machine |
| CN104552636A (en) * | 2015-01-24 | 2015-04-29 | 常州贝斯塔德机械股份有限公司 | Multi line cutting machine swing drive structure |
| CN107053506A (en) * | 2017-05-08 | 2017-08-18 | 常州飞宇电力设备有限公司 | A kind of efficient diamond cutting line slicing machine |
| CN108375496A (en) * | 2018-05-31 | 2018-08-07 | 山东路达试验仪器有限公司 | A kind of testpieces depthkeeping groover |
| CN111673212A (en) * | 2020-06-03 | 2020-09-18 | 常州市创元光伏设备有限公司 | Multifunctional wire cutting machine |
| CN114434663A (en) * | 2022-02-14 | 2022-05-06 | 安徽冠宇光电科技有限公司 | Solar monocrystalline silicon slicer |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102189612A (en) | Multi-wire cutter special for sapphire | |
| CN202021704U (en) | Special multi-wire cutter for sapphire | |
| CN203448771U (en) | Full-automatic superhard metal circular saw | |
| CN202192182U (en) | Wire cutting device of spring forming machine | |
| CN201471610U (en) | Multi-line cutting type diamond linear cutting machine | |
| CN103157738A (en) | Metal wire rod precision alignment cutting device and method | |
| CN201960060U (en) | Steel wire shearing device | |
| CN102049715A (en) | Chamfering machine and chamfering method | |
| CN202412012U (en) | Lock body polishing machine | |
| CN102403121A (en) | Full-automatic spring shaped coil winder | |
| CN206983017U (en) | A kind of single line cutting machine | |
| CN201613571U (en) | Novel horizontal slotting mechanism of edge banding machine | |
| CN201720879U (en) | Paper cutter | |
| CN201493885U (en) | Cutting machine | |
| CN202910226U (en) | Automatic iron wire bending device | |
| CN201537743U (en) | Deviation adjusting mechanism of cross shearing unit | |
| CN103586903A (en) | Cutting machine | |
| CN203316741U (en) | Tailstock device for vertical lathe | |
| CN207077531U (en) | A kind of servo screw cutting machine | |
| CN202344038U (en) | Digital control double-side gear grinding machine for serving as frame saw and band saw | |
| CN203888047U (en) | Swinging mechanism | |
| CN209665483U (en) | Cutoff device with regulatory function | |
| CN203678984U (en) | Special internal and external polishing machine for numerically-controlled spinning lamp cup | |
| CN202399414U (en) | Flexible feeding mechanism of sapphire bar drawing machine | |
| CN106182644A (en) | Automatic shearing milling mouth of a river machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20110921 |