CN202021704U - Special multi-wire cutter for sapphire - Google Patents

Special multi-wire cutter for sapphire Download PDF

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Publication number
CN202021704U
CN202021704U CN2011201229861U CN201120122986U CN202021704U CN 202021704 U CN202021704 U CN 202021704U CN 2011201229861 U CN2011201229861 U CN 2011201229861U CN 201120122986 U CN201120122986 U CN 201120122986U CN 202021704 U CN202021704 U CN 202021704U
Authority
CN
China
Prior art keywords
workbench
sapphire
cutting
special
lifting
Prior art date
Application number
CN2011201229861U
Other languages
Chinese (zh)
Inventor
董秀建
张静波
姚志武
姚大山
张会军
Original Assignee
唐山晶玉科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 唐山晶玉科技有限公司 filed Critical 唐山晶玉科技有限公司
Priority to CN2011201229861U priority Critical patent/CN202021704U/en
Application granted granted Critical
Publication of CN202021704U publication Critical patent/CN202021704U/en

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Abstract

The utility model relates to a special multi-wire cutter for a sapphire, which belongs to the technical field of special cutting equipment used for sapphires. The technical scheme of the multi-wire cutter is that the multi-wire cutter comprises a cutter body (1), a cutting wire mechanism (2), a swinging workbench (3) and a lifting body (4), wherein the cutting wire mechanism is arranged at the upper part of the cutter body; the swinging workbench is arranged at the lower part of the cutting wire mechanism; the lifting body is connected with the swinging workbench; the lifting body drives the swinging workbench to move up and down; and the swinging workbench swings form the left to the right so as to lead a workpiece on the swinging workbench to be matched with the cutting wire mechanism to complete the multi-wire cutting of the sapphire.The special multi-wire cutter can dynamically adjust the cutting angle of the sapphire, so that the angle of a sapphire material can be continuously adjusted with the swinging workbench when being cut; the contact area among cutting wires and the material is smaller; the additional friction is reduced; simultaneously, the feed speed of the cutting wires is greatly improved; the problem that the cutting speed of the sapphire is low due to the high hardness of the sapphire is solved; and the speed is improved to 2-4 times that of the ordinary multi-wire cutter.

Description

The special-purpose multi-line cutting machine of a kind of sapphire
Technical field
The utility model relates to the special-purpose multi-line cutting machine of a kind of sapphire, belongs to sapphire special cutting device technical field.
Background technology
At present, sapphire is because hardness is bigger, and cutting speed is slower.Than higher, the THICKNESS CONTROL of blank sheet is difficult in the cutting process grasps cutting process to the requirement of line of cut, frosted hardness.Prior art is general uses common multi-line cutting machine cutting sapphire, because line of cut is out of shape, cutting speed is slow, makes cut quality not reach application requirements, and the waste of raw materials that causes, and cost of manufacture is very high.
The utility model content
The utility model purpose provides the special-purpose multi-line cutting machine of a kind of sapphire, and the quick release reel moves back line, directly line of cut is backed off, and the time and labour saving solves the problems referred to above that exist in the background technology.
The technical solution of the utility model is: the special-purpose multi-line cutting machine of a kind of sapphire, comprise body, line of cut mechanism, wave workbench, lifting body, line of cut mechanism is arranged on the top of body, wave workbench and be arranged on the bottom of line of cut mechanism, workbench is waved in the lifting body connection, lifting body drives and to wave workbench and move up and down, wave workbench and vacillate now to the left, now to the right, and makes the workpiece that waves on the workbench cooperate with line of cut mechanism, finishes the multi-thread cutting of sapphire.
The said workbench that waves comprises dovetail groove workbench and the stepper motor that is attached thereto, and stepper motor drives the dovetail groove workbench and vacillates now to the left, now to the right.Wave workbench and also be provided with workbench guard shield, observation window, dial, rule, on the workbench guard shield observation window is set, dial, the rule of mutual coupling is set in observation window.
Said lifting body comprises body, leading screw, rail plate, and rail plate is arranged on the body, and leading screw mates on rail plate; Be provided with lifting body guard shield, the fixedly connected workbench that waves of lifting body guard shield in lifting body tip platform outside.Said leading screw is connected with motor reducer.
The utility model also is provided with the microcomputerized control workbench, constantly controls and adjust the angle of waving workbench, and the microcomputerized control workbench is connected on the body by cantilever, is convenient to the position of rotational transform microcomputerized control workbench, handled easily; The microcomputerized control workbench is provided with PLC control system, touch-screen, alarm lamp.
The utility model also is provided with known recycle oil cooling system and oil-air lubrication device.
Said line of cut mechanism is made up of known guide wheel, sheave, line of cut.
The special-purpose multi-line cutting machine of sapphire of the present utility model, by the microcomputerized control workbench, microcomputerized control swing workbench, dynamically adjust the sapphire cutting angle, make sapphire material when cutting, can constantly adjust angle with waving workbench, it is less to make that line of cut contacts with material, reduce additional friction, simultaneously can greatly improve the line of cut feed speed, solved sapphire because of the slow problem of cutting speed that the hardness height causes, made 2-4 that speed brings up to common multi-line cutting machine doubly.
Good effect of the present utility model is: the utility model is brought abrasive material into the sapphire material processing district by the high speed reciprocating motion of line of cut and is ground, and by controlling the speed of servomechanism installation control swing workbench, retractable cable motor, winding displacement motor, the realization cutting process is followed the tracks of and is controlled; Adopt the temperature and the lubricated control of recycle oil cooling system and oil-air lubrication device solves main shaft, finally sapphire material has been cut into the thin slice of regulation.The utlity model has controlled swing workbench, tension force cutting accuracy height, line of cut and give the characteristics that speed is fast, the cutting loss is little, non-failure operation time is long only.
Description of drawings:
Accompanying drawing 1 is the structural representation of the utility model embodiment;
Accompanying drawing 2 is lifting body structural representations among the utility model embodiment;
Accompanying drawing 3 is to wave the Working table structure schematic diagram among the utility model embodiment;
Among the figure: body 1, line of cut mechanism 2, wave workbench 3, lifting body 4, dovetail groove workbench 5, stepper motor 6, workbench guard shield 7, observation window 8, dial 9, rule 10, body 11, leading screw 12, rail plate 13, lifting body tip platform 14, lifting body guard shield 15, motor reducer 16, microcomputerized control workbench 17, cantilever 18, recycle oil cooling system 19, oil-air lubrication device 20.
The specific embodiment:
Below in conjunction with accompanying drawing, the utility model is described in further detail by embodiment.
The special-purpose multi-line cutting machine of a kind of sapphire, comprise body 1, line of cut mechanism 2, wave workbench 3, lifting body 4, line of cut mechanism is arranged on the top of body, wave workbench and be arranged on the bottom of line of cut mechanism, workbench is waved in the lifting body connection, lifting body drives and to wave workbench and move up and down, wave workbench and vacillate now to the left, now to the right, and makes the workpiece that waves on the workbench cooperate with line of cut mechanism, finishes the multi-thread cutting of sapphire.The said workbench that waves comprises dovetail groove workbench 5 and the stepper motor 6 that is attached thereto, and stepper motor drives the dovetail groove workbench and vacillates now to the left, now to the right.Wave workbench and also be provided with workbench guard shield 7, observation window 8, dial 9, rule 10, on the workbench guard shield observation window is set, dial, the rule of mutual coupling is set in observation window.Said lifting body comprises body 11, leading screw 12, rail plate 13, and rail plate is arranged on the body, and leading screw mates on rail plate; Be provided with lifting body guard shield 15 in lifting body tip platform 14 outsides, the fixedly connected workbench that waves of lifting body guard shield.Said leading screw is connected with motor reducer 16.The utility model also is provided with microcomputerized control workbench 17, constantly controls and adjust the angle of waving workbench, and the microcomputerized control workbench is connected on the body by cantilever 18, is convenient to the position of rotational transform microcomputerized control workbench, handled easily; The microcomputerized control workbench is provided with PLC control system, touch-screen, alarm lamp.The utility model also is provided with recycle oil cooling system 19 and oil-air lubrication device 20.
The utility model is by the microcomputerized control workbench, microcomputerized control swing workbench, dynamically adjust the sapphire cutting angle, make sapphire material when cutting, can constantly adjust angle with waving workbench, it is less to make that line of cut contacts with material, reduce additional friction, can greatly improve simultaneously line of cut and give speed only, solve sapphire, make 2-4 that speed brings up to common multi-line cutting machine doubly because of the slow problem of cutting speed that the hardness height causes.

Claims (7)

1. the special-purpose multi-line cutting machine of a sapphire, it is characterized in that comprising body (1), line of cut mechanism (2), wave workbench (3), lifting body (4), line of cut mechanism is arranged on the top of body, wave workbench and be arranged on the bottom of line of cut mechanism, lifting body connects and waves workbench.
2. according to the special-purpose multi-line cutting machine of the described sapphire of claim 1, it is characterized in that the said stepper motor (6) that workbench comprises dovetail groove workbench (5) and is attached thereto that waves.
3. according to the special-purpose multi-line cutting machine of the described sapphire of claim 2, it is characterized in that waving workbench and also be provided with workbench guard shield (7), observation window (8), dial (9), rule (10), on the workbench guard shield observation window is set, dial, the rule of mutual coupling is set in observation window.
4. according to the special-purpose multi-line cutting machine of the described sapphire of claim 1, it is characterized in that said lifting body comprises body (11), leading screw (12), rail plate (13), rail plate is arranged on the body, and leading screw mates on rail plate.
5. according to the special-purpose multi-line cutting machine of the described sapphire of claim 4, it is characterized in that being provided with lifting body guard shield (15), the fixedly connected workbench that waves of lifting body guard shield in lifting body tip platform (14) outside.
6. according to the special-purpose multi-line cutting machine of the described sapphire of claim 4, it is characterized in that said leading screw is connected with motor reducer (16).
7. according to claim 1 or 2, the special-purpose multi-line cutting machine of 3 described sapphires, it is characterized in that also being provided with microcomputerized control workbench (17), the microcomputerized control workbench is connected on the body by cantilever (18).
CN2011201229861U 2011-04-25 2011-04-25 Special multi-wire cutter for sapphire CN202021704U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011201229861U CN202021704U (en) 2011-04-25 2011-04-25 Special multi-wire cutter for sapphire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011201229861U CN202021704U (en) 2011-04-25 2011-04-25 Special multi-wire cutter for sapphire

Publications (1)

Publication Number Publication Date
CN202021704U true CN202021704U (en) 2011-11-02

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2011201229861U CN202021704U (en) 2011-04-25 2011-04-25 Special multi-wire cutter for sapphire

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Country Link
CN (1) CN202021704U (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102773930A (en) * 2012-07-17 2012-11-14 铜陵市琨鹏光电科技有限公司 Crystal cutting machine
CN102773934A (en) * 2012-07-17 2012-11-14 铜陵市琨鹏光电科技有限公司 Observation window on crystal cutting machine
CN103481386A (en) * 2012-06-11 2014-01-01 苏州赫瑞特电子专用设备科技有限公司 Work table swinging mechanism of multi-wire cutting machine
CN103600427A (en) * 2013-12-18 2014-02-26 苏州奇盟晶体材料制品有限公司 Multi-wire saw for cutting high-hardness materials
CN104608264A (en) * 2015-02-11 2015-05-13 苏州硅峰太阳能科技有限公司 Swinging-type marble multi-wire sawing machine
CN104647622A (en) * 2015-02-11 2015-05-27 苏州硅峰太阳能科技有限公司 Oscillating efficient multi-thread squarer for silicon ingot
CN104647619A (en) * 2013-11-22 2015-05-27 烟台力凯电子科技有限公司 Four guide post worktable type multi-wire sawing machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103481386A (en) * 2012-06-11 2014-01-01 苏州赫瑞特电子专用设备科技有限公司 Work table swinging mechanism of multi-wire cutting machine
CN102773930A (en) * 2012-07-17 2012-11-14 铜陵市琨鹏光电科技有限公司 Crystal cutting machine
CN102773934A (en) * 2012-07-17 2012-11-14 铜陵市琨鹏光电科技有限公司 Observation window on crystal cutting machine
CN104647619A (en) * 2013-11-22 2015-05-27 烟台力凯电子科技有限公司 Four guide post worktable type multi-wire sawing machine
CN103600427A (en) * 2013-12-18 2014-02-26 苏州奇盟晶体材料制品有限公司 Multi-wire saw for cutting high-hardness materials
CN104608264A (en) * 2015-02-11 2015-05-13 苏州硅峰太阳能科技有限公司 Swinging-type marble multi-wire sawing machine
CN104647622A (en) * 2015-02-11 2015-05-27 苏州硅峰太阳能科技有限公司 Oscillating efficient multi-thread squarer for silicon ingot

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111102

Termination date: 20170425