CN102173346B - 环保沸腾侧引式发送器 - Google Patents

环保沸腾侧引式发送器 Download PDF

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CN102173346B
CN102173346B CN2011100530095A CN201110053009A CN102173346B CN 102173346 B CN102173346 B CN 102173346B CN 2011100530095 A CN2011100530095 A CN 2011100530095A CN 201110053009 A CN201110053009 A CN 201110053009A CN 102173346 B CN102173346 B CN 102173346B
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CN102173346A (zh
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韩旭新
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SHANDONG YULONG ENVIRONMENTAL PROTECTION TECHNOLOGY CO., LTD.
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JINAN YULONG PNEUMATIC CONVEYING EQUIPMENT CO Ltd
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Abstract

本发明公开了环保沸腾侧引式发送器,属于物料输送设备,其结构包括泵体,泵体包括上部阀体和下泵体,上部阀体从上到下依次设置有检修阀、软连接、封料阀和密气阀,下泵体的上部设置有排气管道,下泵体的下部设置有排料管道,下泵体的左侧设置有进气管,进气管分三路分别进气,分别为主气路、支气路和流化气路,主气路位于下泵体的左下侧,与排料管道口相对,支气路位于下泵体左侧的主气路上部,流化气路位于下泵体左下侧的主气路下部,所述的下泵体的底部增设沸腾流化装置,排料管道上设置有增压器,增压器与增压管路相连。本发明具有降低耗气量,物料极易排除干净,输送物料时不容易堵塞,输送效率高,运行平稳,使用方便等特点。

Description

环保沸腾侧引式发送器
技术领域
本发明涉及一种物料输送设备,尤其是一种环保沸腾侧引式发送器。
背景技术
输送各种粉状物料(如:电厂粉煤灰、石灰石粉、粘土、钛铁矿渣、氧化铁粉、还原铁粉、焦粉和铅粉等)的设备,发送器是气力输送设备中的主要核心设备。但是现在所使用的发送器的进气管路只有一个,只在一个部位进行进气,通常压力达不到,耗气量大,而且物料不易排除干净,在输送物料时,排料管路容易堵塞,降低输送效率,运行不平稳,给使用带来不便。目前,还未有好的解决方案。
发明内容
本发明的技术任务是针对上述现有技术中的不足提供一种环保沸腾侧引式发送器,该环保沸腾侧引式发送器具有降低耗气量,物料极易排除干净,输送物料时不容易堵塞,输送效率高,运行平稳,使用方便等特点。
本发明解决其技术问题所采用的技术方案是:它包括泵体,泵体包括上部阀体和下泵体,所述的上部阀体从上到下依次设置有检修阀、软连接、封料阀和密气阀,所述的下泵体的上部设置有排气管道,所述的排气管道上设置有排气阀,所述的下泵体的下部一侧设置有一排料管道,所述的排料管道上设置有排料阀,所述的下泵体的左侧设置有进气管,所述的进气管上设置有进气阀,所述的进气管分三路分别进气,分别为主气路、支气路和流化气路,主气路位于下泵体的左下侧,与排料管道口相对,支气路位于下泵体左侧的主气路上部,流化气路位于下泵体左下侧的主气路下部,由下泵体底部进气,所述的下泵体的底部增设沸腾流化装置,所述的排料管道上设置有增压器,所述的增压器与增压管路相连,所述的增压管路上设置有增压阀。
所述的增压器为多个,沿排料管道串联设置。
所述的沸腾流化装置包括两片流化板及两片流化板之间的针刺毡滤布,所述的流化板上设置有多个透气孔,所述的两片流化板与针刺毡滤布之间通过螺栓固定。
本发明的环保沸腾侧引式发送器和现有技术相比,具有以下突出的有益效果:进气管分三路分别进气,底部增设沸腾流化装置,降低耗气量,物料极易排除干净,排料管路上设置有增压器,输送物料时不容易堵塞,输送效率高,运行平稳,使用方便等特点。
附图说明
附图1是环保沸腾侧引式发送器的结构示意图;
附图标记说明:1、检修阀,2、软连接,3、封料阀,4、密气阀,5、排气阀,6、排气管道,7、下泵体,8、增压阀,9、增压管路,10、排料管道,11、增压器,12、排料阀,13、进气阀,14、支气路,15、主气路,16、流化气路,17、针刺毡滤布,18、流化板,19、进气管。
具体实施方式
参照说明书附图1对本发明的环保沸腾侧引式发送器作以下详细地说明。
本发明的环保沸腾侧引式发送器,其结构包括泵体,泵体包括上部阀体和下泵体7,所述的上部阀体从上到下依次设置有检修阀1、软连接2、封料阀3和密气阀4,所述的检修阀1、软连接2通常处于打开状态,所述的检修阀1在检修泵体设备时处于关闭状态,所述的软连接2下设置有封料阀3和密气阀4,所述的下泵体7的上部设置有排气管道6,所述的排气管道6上设置有排气阀5,所述的下泵体7的下部一侧设置有一排料管道10,所述的排料管道10上设置有排料阀12,所述的下泵体7的左侧设置有进气管19,所述的进气管19上设置有进气阀13,所述的进气管19分三路分别进气,分别为主气路15、支气路14和流化气路16,主气路15位于下泵体7的左下侧,与排料管道10口相对,主要用于泵体进气、物料输送及吹扫清空;支气路14位于下泵体7左侧的主气路15上部,为辅助进气;流化气路16位于下泵体7左下侧的主气路15下部,由下泵体7底部进气,主要用于泵体流化加压、输送物料及吹扫清空;所述的下泵体7的底部增设沸腾流化装置,所述的排料管道10上设置有增压器11,所述的增压器11与增压管路9相连,所述的增压管路9上设置有增压阀8。
所述的增压器11为多个,沿排料管道10串联设置。
所述的沸腾流化装置包括两片流化板18及两片流化板18之间的针刺毡滤布17,所述的流化板18上设置有多个透气孔,所述的两片流化板18与针刺毡滤布17之间通过螺栓固定。便于检修更换,两片流化板18之间设置有针刺毡滤布17,防止物料下移。
进气部分控制发送器内各用气时的开启、分配等功能,在进料阶段处于关闭状态,进料完毕处于开启状态,使压力气体进入下泵体7内。
当泵体处于进料阶段时,进气管19上的进气阀13、增压管路9上的增压阀8和排料阀12均关闭,检修阀1、软连接2为常开,封料阀3、密气阀4和排气阀5均开启,此时物料经上部阀体进入到下泵体7内,同时随着物料的进入,下泵体7内的气体沿排气阀5排出。
当下泵体7内进料完成后,先将封料阀3、密气阀4、排气阀5依次关闭,然后将进气管19上的进气阀13打开,压力气体分别沿主气路15、支气路14和流化气路16进入下泵体7内,当下泵体7内达到一定压力,物料混合均匀后,将排料阀12、增压阀8和增压器11打开,对下泵体7内的物料进行输送。
压力气体沿流化气路16由下泵体7底部进气时,经过流化板18和针刺毡滤布17进入下泵体7内,使下泵体7内的物料处于沸腾流化状态,以便于输送。
环保沸腾侧引式发送器是气力输送设备中的主要核心设备。适用于输送各种粉状物料(如:电厂粉煤灰、石灰石粉、粘土、钛铁矿渣、氧化铁粉、还原铁粉、焦粉和铅粉)。
泵体设计压力1.0MPa,工作压力为0.6MPa;设计及使用温度可根据客户要求在小于+300℃内调整,材质为碳钢或不锈钢。
除说明书所述的技术特征外,均为本专业技术人员的已知技术。

Claims (3)

1.环保沸腾侧引式发送器,包括泵体,泵体包括上部阀体和下泵体,所述的上部阀体从上到下依次设置有检修阀、软连接、封料阀和密气阀,所述的下泵体的上部设置有排气管道,所述的排气管道上设置有排气阀,所述的下泵体的下部一侧设置有一排料管道,所述的排料管道上设置有排料阀,所述的下泵体的左侧设置有进气管,所述的进气管上设置有进气阀,其特征是:所述的进气管分三路分别进气,分别为主气路、支气路和流化气路,主气路位于下泵体的左下侧,与排料管道口相对,支气路位于下泵体左侧的主气路上部,流化气路位于下泵体左下侧的主气路下部,由下泵体底部进气,所述的下泵体的底部增设沸腾流化装置,所述的排料管道上设置有增压器,所述的增压器与增压管路相连,所述的增压管路上设置有增压阀。
2.根据权利要求1所述的环保沸腾侧引式发送器,其特征是:所述的增压器为多个,沿排料管道串联设置。
3.根据权利要求1所述的环保沸腾侧引式发送器,其特征是:所述的沸腾流化装置包括两片流化板及两片流化板之间的针刺毡滤布,所述的流化板上设置有多个透气孔。
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CN102951448B (zh) * 2012-11-09 2015-04-22 裕东(中山)机械工程有限公司 一种方便粉末输送的装置
CN102923483B (zh) * 2012-11-09 2014-09-10 裕东(中山)机械工程有限公司 一种可防堵塞的粉末输送或回收装置
CN102976106B (zh) * 2012-11-16 2015-05-06 浙江莱德桑机械有限公司 一种流态化仓式输送泵及其方法
CN103072824A (zh) * 2013-01-29 2013-05-01 韩旭新 改进的气力输煤装置
CN103600994A (zh) * 2013-11-22 2014-02-26 镇江市电站辅机厂有限公司 石灰石粉气力输送系统
CN109941756B (zh) * 2019-03-01 2024-04-19 成都瑞柯林工程技术有限公司 颗粒物筛分方法及粉体流化装置
CN109879056A (zh) * 2019-03-01 2019-06-14 成都瑞柯林工程技术有限公司 粉体的输送方法
CN109879057A (zh) * 2019-03-01 2019-06-14 成都瑞柯林工程技术有限公司 粉体流化结构及装置

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Address before: Mingshui town Zhangqiu City Industrial Park in Ji'nan city of Shandong Province Wang in 250200

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Owner name: SHANDONG YULONG ENVIRONMENTAL SCIENCE AND TECHNOLO

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Address after: Mingshui town Zhangqiu City Industrial Park in Ji'nan city of Shandong Province Wang in 250200

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Address before: Mingshui town Zhangqiu City Industrial Park in Ji'nan city of Shandong Province Wang in 250200

Patentee before: Jinan Yulong Pneumatic Conveying Equipment Co., Ltd.