CN102169922A - Vacuum-absorbing shift device of solar cell string - Google Patents

Vacuum-absorbing shift device of solar cell string Download PDF

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Publication number
CN102169922A
CN102169922A CN2011100354464A CN201110035446A CN102169922A CN 102169922 A CN102169922 A CN 102169922A CN 2011100354464 A CN2011100354464 A CN 2011100354464A CN 201110035446 A CN201110035446 A CN 201110035446A CN 102169922 A CN102169922 A CN 102169922A
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CN
China
Prior art keywords
vacuum
battery sheet
support
cell string
suction cups
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Pending
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CN2011100354464A
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Chinese (zh)
Inventor
常晓祺
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Changzhou EGing Photovoltaic Technology Co Ltd
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Changzhou EGing Photovoltaic Technology Co Ltd
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Priority to CN2011100354464A priority Critical patent/CN102169922A/en
Publication of CN102169922A publication Critical patent/CN102169922A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention discloses a vacuum-absorbing shift device of a solar cell string, which comprises a shift bracket, an elastic sucker, a handle, an air suction pipe, a vacuum switch, a vacuum absorption loop and a vacuum generator, wherein the shift bracket is a hollow rod body and has a length equivalent to the length of the battery cell string, two ends of the shift bracket are sealed, the elastic sucker is arranged at the lower end of the shift bracket, the handle is arranged on the upper end face of the shift bracket, one end of the air suction pipe is arranged on the shift bracket, the other end of the air suction pipe is connected with the vacuum generator through a control button and the vacuum absorption loop, the vacuum absorption loop comprises a reducing valve, a throttling valve, a three-position three-way reversing valve, a filter and the vacuum switch, and the vacuum switch is arranged near the handle and corresponds to the position of the thumb of a person during the holding. By adopting the invention, the phenomenon of cracking of the battery cell string in a falling process is avoided, the battery cell string can be rapidly and accurately positioned, cracking of battery cells, caused by repeated regulation of positions of battery cell layers, is avoided, the lamination laying time of the battery cell string can be reduced by 30-40 percent, and the production efficiency is greatly increased; and the vacuum-absorbing shift device is simple and practical.

Description

The vacuum suction place device of solar cell string
Technical field:
The present invention relates to a kind of production labor tool of solar module, relate in particular to the absorption transfer tool of solar cell string.
Background technology:
Solar module is made up of transparent glass, EVA, solar battery sheet, EVA and backboard TPT, this different materials sorts stacked successively from the top down, form the laminate of solar components then through lamination, hot setting and process for cooling, and then the aluminium frame is installed around it to improve its firm degree and to make it be easy to install, at last lead is drawn, terminal box is installed, has promptly finished the making of solar module.People usually will be after laminating machine laminating, the semi-finished product before framing up are called laminate.
Before carrying out lamination with laminating machine, the status requirement between battery lamella and the transparent glass is very tight, and the outward flange of battery lamella should keep certain distance with the edge of transparent glass, in case the situation of leak-stopping electricity takes place, this distance is called creepage distance.At present, transparent glass, EVA, solar battery sheet, EVA and putting all of backboard TPT layers of material are undertaken by manual mode in the laminate.Before the lamination single solar battery sheet is manually welded or welding automatically, divide single weldering, series welding and splicing in the time of artificial the welding, single weldering is the welding of burn-oning on battery sheet one side; Series welding be will singly weld the battery sheet of one side be arranged on the series welding template in the another side welding, to connect into battery sheet string, common 12 battery sheets are a string; Splicing is that sheet polyphone in some crosstalks pond is connect, and usually 6 crosstalk pond sheet strings is connected into one group, and picks out lead-out wire.During artificial series welding, the battery sheet that singly welds is placed on carries out series welding on the series welding template, series welding back well is a supporting body with the series welding template, the battery sheet string that series welding is good is poured on the glass operating desk and splices, this inclination a end that the mode of battery sheet string the makes battery sheet string contact glass operating desk earlier of putting upside down, in the process of toppling over battery sheet string, battery sheet string is that one-sided limit contacts with the glass table impact, the mode that falls into of this monolateral impact contact, not only can cause battery sheet string to impact breaking of limit, and be difficult to once battery sheet string accurately be located, must repeat to adjust the position of battery sheet string, do not note can damaging the battery sheet in the process of adjusting yet, manually adjust repeatedly battery sheet string putting position not only waste of manpower also lose time, reduce production efficiency greatly.
Summary of the invention:
In the process of battery sheet string is put in inclination upside down, cause battery sheet sliver and the inaccurate shortcoming of putting position in order to overcome prior art easily, the invention provides a kind of vacuum suction place device of solar cell string.Adopt the absorption transfer tool of this solar cell string, can like a cork battery sheet string be adsorbed and easily battery sheet string is transferred to the zone of next step operation, put in the process whole, battery sheet string is in level all the time, not only stop the phenomenon that the monolateral impact of battery sheet in the battery sheet string causes the battery sheet to break, and avoided manually putting the shortcoming that accurately to locate.
The technical solution adopted in the present invention is:
The vacuum suction place device of described solar cell string, it is characterized in that: it comprises moving puts support, resilient suction cups, handle, air intake duct, vacuum switch, vacuum suction loop and vacuum generator, move that to put support be hollow lever, portion is provided with venting cavity within it, have the fixing hole that is used to install sucker in its lower end, the length of moving the length of putting support and battery sheet string is suitable, move two sealing of putting support, resilient suction cups is installed in moves in the fixing hole of putting the support lower end, the absorption end face of all resilient suction cups all is in the same plane, the installation site of resilient suction cups is corresponding with the battery sheet on the battery sheet string, handle is installed in and moves on the upper surface of putting support, air intake duct one end is installed in to move and puts on the support, and interlink with venting cavity, the other end of air intake duct links to each other with vacuum generator with the vacuum suction loop by vacuum switch, described vacuum suction loop is by pressure-reducing valve, choke valve, the 3-position-3-way reversal valve, filter and vacuum switch are formed, the vacuum that vacuum generator produces is through pressure-reducing valve, choke valve, the 3-position-3-way reversal valve, filter and vacuum switch elasticity of supply sucker, vacuum switch is arranged on by the handle, and the position of thumb is corresponding when gripping with people.
Further, put the support lower end and be provided with two resilient suction cups moving, and the center of the center of two resilient suction cups and battery sheet matches corresponding to every battery sheet.
Further, be provided with two handles on the support moving to put, the distance of the distance between two handles between being is 50~100cm, and vacuum switch is arranged on by the right handle.
Further, described resilient suction cups connects body, casing section and silica gel sucker by hollow and forms, casing section is arranged on the lower end that hollow connects body, and the silica gel sucker is arranged on the lower end of casing section, and resilient suction cups is fixed on hermetically to move by hollow connection body and puts in the fixing hole of offering the support lower end.
Adopt the present invention to come battery sheet string is drawn and shifted, all resilient suction cups are by the vacuum suction circuit controls, when needs adsorb battery sheet string and transfer to next procedure, as long as both hands holds handle, by the control vacuum switch, the B end electromagnet of 3-position-3-way reversal valve is got, vacuum generator is just to the logical vacuum of resilient suction cups, resilient suction cups just holds every battery sheet in the battery sheet string simultaneously, according to technological requirement battery sheet string integral body is moved then and be put into the relevant position, let slip that entire cell sheet string is in level all the time in the journey moving, the last vacuum switch that unclamps again gets the A end electromagnet of 3-position-3-way reversal valve, make resilient suction cups distortion sky, thereby the battery sheet is separated with resilient suction cups, so just can easily and reposefully battery sheet string be lain on the relevant position, what changed existing battery sheet string falls to putting form, overcome the battery sheet and in process is put in inclination upside down, deposit the defective that at one end produces impact earlier with contact-making surface, stop battery sheet string and fallen to letting slip the phenomenon that produces sliver in the journey, use this absorption place device once all the battery sheets in the battery sheet string all to be held, and make every battery sheet stressed evenly, the form of putting that falls is the whole placement of level, the distortion sky is removed and is put support then, therefore battery sheet string is let slip an end shock problem that exists in the journey with storage surface moving, and has eliminated the battery sheet and is moving the splintering problem of letting slip the journey from falling to putting principle.Simultaneously can make each Battery pack sheet string can lay the location more accurately, make the outward flange of battery sheet string and the edge of transparent glass keep predetermined creepage distance, prevent that the situation of leaking electricity from taking place, use checking through reality, it can not only quick and precisely be located, and can avoid repeatedly the regulating cell slice position and cause the battery sheet on the battery lamella to break, under the prerequisite that guarantees creepage distance, reduce in stacking process of deployment infringement to greatest extent to the battery sheet, not only simply but also practical, stacking the laying time can save 30%~40%, has improved production efficiency greatly.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of battery sheet string;
Fig. 3 is the partial sectional view among Fig. 1;
Fig. 4 is the structural representation of sucker;
Fig. 5 is the vacuum air-channel principle schematic in vacuum suction loop;
Among the figure: 1-moves puts support; The 2-resilient suction cups; The 3-handle; The 4-air intake duct; The 5-vacuum switch; 6-vacuum suction loop; The 7-vacuum generator; 8-battery sheet string; The 11-venting cavity; The 12-fixing hole; 21-hollow connects body; The 22-casing section; 23-silica gel sucker; The 61-pressure-reducing valve; The 62-choke valve; 63-3-position-3-way reversal valve; The 64-filter.
Embodiment:
The vacuum suction place device of described solar cell string, shown in Fig. 1~5, it comprises moving puts support 1, resilient suction cups 2, handle 3, air intake duct 4, vacuum switch 5, vacuum suction loop 6 and vacuum generator 7, move and put support 1 and be hollow lever, portion is provided with venting cavity 11 within it, have the fixing hole 12 that is used to install sucker in its lower end, the length of moving the length of putting support 1 and battery sheet string 8 is suitable, move two sealing of putting support 1, resilient suction cups 2 is installed in to move puts support 1 lower end, and be provided with two resilient suction cups 2 corresponding to every battery sheet, the center of the center of two resilient suction cups 2 and battery sheet matches, the absorption end face of all resilient suction cups 2 all is in the same plane, described resilient suction cups 2 connects body 21 by hollow, casing section 22 and silica gel sucker 23 are formed, casing section 22 is arranged on the lower end that hollow connects body 21, silica gel sucker 23 is arranged on the lower end of casing section 22, and resilient suction cups 2 is fixed on hermetically to move by hollow connection body 21 and puts in the fixing hole of offering support 1 lower end 12; Handle 3 is installed in and moves on the upper surface of putting support 1, distance between two handles 3 is 50~100cm, air intake duct 4 one ends are installed on the support 1, and interlink with venting cavity 11, the other end of air intake duct 4 links to each other with vacuum generator 7 with vacuum suction loop 6 by vacuum switch 5, described vacuum suction loop 6 is by pressure-reducing valve 61, choke valve 62,3-position-3-way reversal valve 63, filter 64 and vacuum switch 5 are formed, the vacuum that vacuum generator 7 produces is through pressure-reducing valve 61, choke valve 62,3-position-3-way reversal valve 63, filter 64 and vacuum switch 5 elasticity of supply suckers 2, it is other that vacuum switch 5 is arranged on handle 3, and the position of thumb is corresponding when gripping with people.

Claims (4)

1. the vacuum suction place device of a solar cell string, it is characterized in that: it comprises moving puts support (1), resilient suction cups (2), handle (3), air intake duct (4), vacuum switch (5), vacuum suction loop (6) and vacuum generator (7), move that to put support (1) be hollow lever, portion is provided with venting cavity (11) within it, have the fixing hole (12) that is used to install sucker in its lower end, the length of moving the length of putting support (1) and battery sheet string (8) is suitable, move two sealing of putting support (1), resilient suction cups (2) is installed in moves in the fixing hole (12) of putting support (1) lower end, the absorption end face of all resilient suction cups (2) all is in the same plane, the installation site of resilient suction cups (2) is corresponding with the battery sheet on the battery sheet string (8), handle (3) is installed in and moves on the upper surface of putting support (1), air intake duct (4) one ends are installed in to move and put on the support (1), and interlink with venting cavity (11), the other end of air intake duct (4) links to each other with vacuum generator (7) with vacuum suction loop (6) by vacuum switch (5), described vacuum suction loop (6) is by pressure-reducing valve (61), choke valve (62), 3-position-3-way reversal valve (63), filter (64) and vacuum switch (5) are formed, the vacuum that vacuum generator (7) produces is through pressure-reducing valve (61), choke valve (62), 3-position-3-way reversal valve (63), filter (64) and vacuum switch (5) elasticity of supply sucker (2), it is other that vacuum switch (5) is arranged on handle (3), and the position of thumb is corresponding when gripping with people.
2. according to the vacuum suction place device of the described solar cell string of claim 1, it is characterized in that: put support (1) lower end and be provided with two resilient suction cups (2) moving, and the center of the center of two resilient suction cups (2) and battery sheet matches corresponding to every battery sheet.
3. according to the vacuum suction place device of the described solar cell string of claim 1, it is characterized in that: be provided with two handles (3) on the support (1) moving to put, the distance of distance between two handles (3) between being is 50~100cm, and it is other that vacuum switch (5) is arranged on right handle (3).
4. according to the vacuum suction place device of the described solar cell string of claim 1, it is characterized in that: described resilient suction cups (2) connects body (21), casing section (22) and silica gel sucker (23) by hollow and forms, casing section (22) is arranged on the lower end that hollow connects body (21), silica gel sucker (23) is arranged on the lower end of casing section (22), and resilient suction cups (2) is fixed on hermetically to move by hollow connection body (21) and puts in the fixing hole of offering support (1) lower end (12).
CN2011100354464A 2011-01-28 2011-01-28 Vacuum-absorbing shift device of solar cell string Pending CN102169922A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN2011100354464A CN102169922A (en) 2011-01-28 2011-01-28 Vacuum-absorbing shift device of solar cell string

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102856187A (en) * 2012-08-16 2013-01-02 常州天合光能有限公司 Manual splitting device of solar battery sheet
CN104201976A (en) * 2014-09-22 2014-12-10 汪贤女 Solar cell panel mounting rack
CN104218877A (en) * 2014-09-22 2014-12-17 楼碧云 Solar cell panel mounting rack with rotating wheel on pushing-ejecting part
CN104242798A (en) * 2014-09-22 2014-12-24 义乌市晶凯机械设备有限公司 Solar panel installation assembly comprising installation boards of double-layer structure
CN104241187A (en) * 2014-09-22 2014-12-24 浦江县安恒进出口有限公司 Solar panel installation assembly comprising vacuum chuck head with in-plane double flexible seal strips
CN104242797A (en) * 2014-09-22 2014-12-24 义乌市晶凯机械设备有限公司 Solar panel installation rack with guide rod extending out of middle protrusions in length direction
CN104333303A (en) * 2014-09-22 2015-02-04 义乌市源德进出口有限公司 Solar panel mounting frame with front and back limiting function
CN104348404A (en) * 2014-09-22 2015-02-11 浦江县杰浩进出口有限公司 Solar cell panel mounting assembly with guiding pin with guiding wheel
CN104348405A (en) * 2014-09-22 2015-02-11 汪涛 Solar cell panel installation component with vacuum chunk device as assembly/disassembly driving device
CN104348403A (en) * 2014-09-22 2015-02-11 浦江县杰浩进出口有限公司 Solar cell panel mounting rack with chromium-plated guide pin
CN107546145A (en) * 2017-08-18 2018-01-05 清华大学 Wafer is in level detecting apparatus, wafer bracket and wafer in position detecting method
CN107855649A (en) * 2017-10-17 2018-03-30 天津航空机电有限公司 A kind of vacuum tables and the laser marking machine using vacuum tables
CN110600420A (en) * 2019-10-16 2019-12-20 苏州德睿联自动化科技有限公司 Solar cell string transfer mechanism and method

Citations (4)

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Publication number Priority date Publication date Assignee Title
TW200600438A (en) * 2004-06-30 2006-01-01 Chi Mei Optoelectronics Corp Pick-up apparatus for a panel
CN201450014U (en) * 2009-07-10 2010-05-05 薛巧铃 Solar cell slice sucking disc
CN201693474U (en) * 2010-03-30 2011-01-05 东营光伏太阳能有限公司 Serial vacuum chuck of solar battery
CN201946620U (en) * 2011-01-28 2011-08-24 常州亿晶光电科技有限公司 Vacuum adsorption and moving device of solar cell string

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200600438A (en) * 2004-06-30 2006-01-01 Chi Mei Optoelectronics Corp Pick-up apparatus for a panel
CN201450014U (en) * 2009-07-10 2010-05-05 薛巧铃 Solar cell slice sucking disc
CN201693474U (en) * 2010-03-30 2011-01-05 东营光伏太阳能有限公司 Serial vacuum chuck of solar battery
CN201946620U (en) * 2011-01-28 2011-08-24 常州亿晶光电科技有限公司 Vacuum adsorption and moving device of solar cell string

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102856187B (en) * 2012-08-16 2015-01-21 常州天合光能有限公司 Manual splitting device of solar battery sheet
CN102856187A (en) * 2012-08-16 2013-01-02 常州天合光能有限公司 Manual splitting device of solar battery sheet
CN104348403A (en) * 2014-09-22 2015-02-11 浦江县杰浩进出口有限公司 Solar cell panel mounting rack with chromium-plated guide pin
CN104242798B (en) * 2014-09-22 2015-08-19 中国能源建设集团安徽电力建设第一工程有限公司 A kind of solar panel installation component comprising double-decker mounting panel
CN104241187A (en) * 2014-09-22 2014-12-24 浦江县安恒进出口有限公司 Solar panel installation assembly comprising vacuum chuck head with in-plane double flexible seal strips
CN104242797A (en) * 2014-09-22 2014-12-24 义乌市晶凯机械设备有限公司 Solar panel installation rack with guide rod extending out of middle protrusions in length direction
CN104218877A (en) * 2014-09-22 2014-12-17 楼碧云 Solar cell panel mounting rack with rotating wheel on pushing-ejecting part
CN104333303A (en) * 2014-09-22 2015-02-04 义乌市源德进出口有限公司 Solar panel mounting frame with front and back limiting function
CN104348404A (en) * 2014-09-22 2015-02-11 浦江县杰浩进出口有限公司 Solar cell panel mounting assembly with guiding pin with guiding wheel
CN104348405A (en) * 2014-09-22 2015-02-11 汪涛 Solar cell panel installation component with vacuum chunk device as assembly/disassembly driving device
CN104201976A (en) * 2014-09-22 2014-12-10 汪贤女 Solar cell panel mounting rack
CN104242798A (en) * 2014-09-22 2014-12-24 义乌市晶凯机械设备有限公司 Solar panel installation assembly comprising installation boards of double-layer structure
CN104348403B (en) * 2014-09-22 2015-10-28 国网浙江嘉善县供电公司 A kind of solar cell board mounting stand with chromium plating guide finger
CN104348404B (en) * 2014-09-22 2015-10-28 国家电网公司 Guide finger has the solar panel installation component of directive wheel
CN104242797B (en) * 2014-09-22 2015-11-25 国网浙江天台县供电公司 The length of guide post extends beyond the middle solar cell board mounting stand protruded
CN104348405B (en) * 2014-09-22 2015-11-25 汪涛 Handling drive unit is the solar panel installation component of vacuum chuck device
CN104333303B (en) * 2014-09-22 2015-12-09 国网山东莱州市供电公司 A kind of solar cell board mounting stand with front and back limit function
CN107546145A (en) * 2017-08-18 2018-01-05 清华大学 Wafer is in level detecting apparatus, wafer bracket and wafer in position detecting method
CN107546145B (en) * 2017-08-18 2020-12-29 清华大学 Wafer in-situ detection device, wafer bracket and wafer in-situ detection method
CN107855649A (en) * 2017-10-17 2018-03-30 天津航空机电有限公司 A kind of vacuum tables and the laser marking machine using vacuum tables
CN107855649B (en) * 2017-10-17 2020-06-30 天津航空机电有限公司 Vacuum workbench and laser marking machine adopting same
CN110600420A (en) * 2019-10-16 2019-12-20 苏州德睿联自动化科技有限公司 Solar cell string transfer mechanism and method

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Application publication date: 20110831