CN102152416B - 金刚石线锯及其制备方法 - Google Patents
金刚石线锯及其制备方法 Download PDFInfo
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- CN102152416B CN102152416B CN201110030432.3A CN201110030432A CN102152416B CN 102152416 B CN102152416 B CN 102152416B CN 201110030432 A CN201110030432 A CN 201110030432A CN 102152416 B CN102152416 B CN 102152416B
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 118
- 239000010432 diamond Substances 0.000 title claims abstract description 118
- 238000000034 method Methods 0.000 title abstract description 21
- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229910052802 copper Inorganic materials 0.000 claims abstract description 44
- 239000010949 copper Substances 0.000 claims abstract description 44
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229910052751 metal Inorganic materials 0.000 claims abstract description 29
- 239000002184 metal Substances 0.000 claims abstract description 29
- 238000005491 wire drawing Methods 0.000 claims abstract description 27
- 229910000990 Ni alloy Inorganic materials 0.000 claims abstract description 25
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 24
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 12
- 239000011701 zinc Substances 0.000 claims abstract description 12
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 6
- 239000010962 carbon steel Substances 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims description 78
- 239000002245 particle Substances 0.000 claims description 56
- 208000037656 Respiratory Sounds Diseases 0.000 claims description 22
- 241000270708 Testudinidae Species 0.000 claims description 22
- 150000003839 salts Chemical class 0.000 claims description 22
- 239000002905 metal composite material Substances 0.000 claims description 20
- 239000004576 sand Substances 0.000 claims description 18
- 238000002360 preparation method Methods 0.000 claims description 16
- 239000011241 protective layer Substances 0.000 claims description 14
- 239000003093 cationic surfactant Substances 0.000 claims description 13
- 229910052782 aluminium Inorganic materials 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 11
- 229910052719 titanium Inorganic materials 0.000 claims description 11
- 229910052721 tungsten Inorganic materials 0.000 claims description 11
- 239000008151 electrolyte solution Substances 0.000 claims description 9
- -1 kirsite Chemical compound 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 9
- WOWHHFRSBJGXCM-UHFFFAOYSA-M cetyltrimethylammonium chloride Chemical compound [Cl-].CCCCCCCCCCCCCCCC[N+](C)(C)C WOWHHFRSBJGXCM-UHFFFAOYSA-M 0.000 claims description 6
- 229910052750 molybdenum Inorganic materials 0.000 claims description 6
- 229910052758 niobium Inorganic materials 0.000 claims description 6
- 229910052720 vanadium Inorganic materials 0.000 claims description 6
- 229910052727 yttrium Inorganic materials 0.000 claims description 6
- 229910052726 zirconium Inorganic materials 0.000 claims description 6
- 229910052787 antimony Inorganic materials 0.000 claims description 5
- DDXLVDQZPFLQMZ-UHFFFAOYSA-M dodecyl(trimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)C DDXLVDQZPFLQMZ-UHFFFAOYSA-M 0.000 claims description 5
- 229910052745 lead Inorganic materials 0.000 claims description 5
- 229910052749 magnesium Inorganic materials 0.000 claims description 5
- 229910052718 tin Inorganic materials 0.000 claims description 5
- CEYYIKYYFSTQRU-UHFFFAOYSA-M trimethyl(tetradecyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCC[N+](C)(C)C CEYYIKYYFSTQRU-UHFFFAOYSA-M 0.000 claims description 5
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 claims description 3
- 229910001573 adamantine Inorganic materials 0.000 claims description 3
- 150000002815 nickel Chemical class 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 40
- 239000010959 steel Substances 0.000 abstract description 40
- 238000009713 electroplating Methods 0.000 abstract description 13
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 239000008187 granular material Substances 0.000 abstract 2
- 229910001297 Zn alloy Inorganic materials 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 12
- 238000007598 dipping method Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- 238000007747 plating Methods 0.000 description 6
- 238000005275 alloying Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000003754 machining Methods 0.000 description 5
- 239000003082 abrasive agent Substances 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005246 galvanizing Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 229910017518 Cu Zn Inorganic materials 0.000 description 2
- 229910017752 Cu-Zn Inorganic materials 0.000 description 2
- 229910017943 Cu—Zn Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 2
- 239000004327 boric acid Substances 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 2
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910001429 cobalt ion Inorganic materials 0.000 description 1
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 1
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- PEVJCYPAFCUXEZ-UHFFFAOYSA-J dicopper;phosphonato phosphate Chemical compound [Cu+2].[Cu+2].[O-]P([O-])(=O)OP([O-])([O-])=O PEVJCYPAFCUXEZ-UHFFFAOYSA-J 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- 229910001453 nickel ion Inorganic materials 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
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- Polishing Bodies And Polishing Tools (AREA)
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CN102152416B true CN102152416B (zh) | 2014-05-28 |
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Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102357930A (zh) * | 2011-08-18 | 2012-02-22 | 江苏神龙光电科技有限公司 | 一种光伏硅材料金刚石带锯条及其加工方法 |
CN103660051B (zh) * | 2012-09-06 | 2015-11-18 | 吴豪 | 包括晶体硅在内的脆硬性材料切割用金刚线及其切割系统 |
CN103266341B (zh) * | 2013-05-17 | 2014-08-06 | 浙江工业大学 | 一种钢丝磁化生产金刚石切割线的制备方法 |
CN103448153B (zh) * | 2013-08-23 | 2016-02-03 | 蓝思科技股份有限公司 | 一种蓝宝石晶棒的切割工艺及其加工治具 |
CN106947961B (zh) * | 2017-03-23 | 2019-02-22 | 南京三超新材料股份有限公司 | 镀镍金刚石表面耐电腐蚀的处理方法 |
CN109159311B (zh) * | 2017-09-11 | 2020-08-18 | 湖南七纬科技有限公司 | 一种高性能金刚石线 |
CN109023204A (zh) * | 2018-09-02 | 2018-12-18 | 张家港市沐和新材料技术开发有限公司 | 一种耐磨合金陶瓷复合涂层及其制备方法 |
CN116900406B (zh) * | 2023-09-12 | 2023-12-05 | 江苏聚成金刚石科技股份有限公司 | 一种超细直径金刚石线锯及其制备方法 |
Citations (11)
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CN1192957A (zh) * | 1997-04-16 | 1998-09-16 | 卢兆平 | 金刚石锯条 |
CN1619020A (zh) * | 2003-11-21 | 2005-05-25 | 关西工程有限会社 | 镀镍金属线材、经拉丝加工的金属线材、电镀装置及方法 |
CN101444935A (zh) * | 2008-12-15 | 2009-06-03 | 张家港市骏马钢帘线有限公司 | 一种切割丝 |
CN201283606Y (zh) * | 2008-08-11 | 2009-08-05 | 魏莲君 | 超细金刚石切割线 |
CN101531035A (zh) * | 2009-04-21 | 2009-09-16 | 青岛科技大学 | 一种电镀金刚石线锯的制造方法 |
CN101591796A (zh) * | 2009-05-13 | 2009-12-02 | 长沙岱勒金刚石制品有限公司 | 一种制备高性能金刚石线锯的生产工艺 |
CN101602231A (zh) * | 2009-06-26 | 2009-12-16 | 江苏锋菱超硬工具有限公司 | 电镀钻石线锯的制备方法 |
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CN101745878A (zh) * | 2009-12-25 | 2010-06-23 | 南京三超金刚石工具有限公司 | 金刚石丝锯及其制造方法和专用设备 |
CN101812710A (zh) * | 2010-04-26 | 2010-08-25 | 长沙岱勒金刚石制品有限公司 | 一种表面改性金刚石的金刚石线锯生产方法 |
CN101823240A (zh) * | 2009-03-02 | 2010-09-08 | 住友电气工业株式会社 | 金刚石线锯及金刚石线锯的制造方法 |
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JPS5748477A (en) * | 1980-09-05 | 1982-03-19 | Inoue Japax Res Inc | Production of bar- or wire-formed grind stone |
JPS61121817A (ja) * | 1984-11-16 | 1986-06-09 | Sumitomo Electric Ind Ltd | ワイヤ−ソ−用ワイヤ− |
JPH09150314A (ja) * | 1995-11-27 | 1997-06-10 | Asahi Daiyamondo Kogyo Kk | ワイヤーソー及びその製造方法 |
JP4083177B2 (ja) * | 2005-02-25 | 2008-04-30 | 株式会社ノリタケスーパーアブレーシブ | ワイヤソー |
CN202137859U (zh) * | 2011-01-27 | 2012-02-08 | 王楚雯 | 金刚石线锯 |
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2011
- 2011-01-27 CN CN201110030432.3A patent/CN102152416B/zh active Active
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CN1192957A (zh) * | 1997-04-16 | 1998-09-16 | 卢兆平 | 金刚石锯条 |
CN1619020A (zh) * | 2003-11-21 | 2005-05-25 | 关西工程有限会社 | 镀镍金属线材、经拉丝加工的金属线材、电镀装置及方法 |
CN201283606Y (zh) * | 2008-08-11 | 2009-08-05 | 魏莲君 | 超细金刚石切割线 |
CN101444935A (zh) * | 2008-12-15 | 2009-06-03 | 张家港市骏马钢帘线有限公司 | 一种切割丝 |
CN101823240A (zh) * | 2009-03-02 | 2010-09-08 | 住友电气工业株式会社 | 金刚石线锯及金刚石线锯的制造方法 |
CN101531035A (zh) * | 2009-04-21 | 2009-09-16 | 青岛科技大学 | 一种电镀金刚石线锯的制造方法 |
CN101591796A (zh) * | 2009-05-13 | 2009-12-02 | 长沙岱勒金刚石制品有限公司 | 一种制备高性能金刚石线锯的生产工艺 |
CN101602231A (zh) * | 2009-06-26 | 2009-12-16 | 江苏锋菱超硬工具有限公司 | 电镀钻石线锯的制备方法 |
CN201428002Y (zh) * | 2009-07-03 | 2010-03-24 | 江苏中博钻石科技有限公司 | 电镀钻石线锯的装置 |
CN101745878A (zh) * | 2009-12-25 | 2010-06-23 | 南京三超金刚石工具有限公司 | 金刚石丝锯及其制造方法和专用设备 |
CN101812710A (zh) * | 2010-04-26 | 2010-08-25 | 长沙岱勒金刚石制品有限公司 | 一种表面改性金刚石的金刚石线锯生产方法 |
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