CN102127863A - Silk cotton knitted fabric and production method thereof - Google Patents
Silk cotton knitted fabric and production method thereof Download PDFInfo
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- CN102127863A CN102127863A CN 201110069669 CN201110069669A CN102127863A CN 102127863 A CN102127863 A CN 102127863A CN 201110069669 CN201110069669 CN 201110069669 CN 201110069669 A CN201110069669 A CN 201110069669A CN 102127863 A CN102127863 A CN 102127863A
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Abstract
The invention discloses a silk cotton knitted fabric and a production method thereof. The silk cotton knitted fabric is formed by performing special bright treatment and a soft finish process on cotton and elastic cotton knitted fabrics and allowing the fabrics to pass through a squeezing machine (a cloth face is flatly pressed to improve mirror reflection so as to improve glossiness), so that the silk cotton knitted fabric obtained by treatment of the process is silkily soft and smooth, does not have hair on the cloth face and has elegant glossiness and a liquid-state cotton effect with excellent drape; the resilience of cloth is greatly enhanced; and the content of formaldehyde in the cloth is less than 20mu g/g JISL (04), and the color fastness reaches American association of textile chemists and colorists (AATCC) level-4 numerical value. Compared with the conventional mode, the production method has the advantages of short flow, no need of special production equipment and low cost and is easy and convenient to operate.
Description
Technical field:
The invention belongs to the dyeing and finishing field of textiles, be specifically related to a kind of silk quality cotton fabrics and production method thereof.
Background technology:
The characteristics of squeeze be exactly more glossy, drapability is relatively good, but cost is than higher.And allow common cotton and elastic cotton goods can reach the silkiness luster effect, it is at present main in the industry that what adopt is alkali mercerized, biology enzyme polishing, RESIN FINISH, calendering processing and Liquid Ammonia Treatment.The caustic soda mercerising can improve the gloss effect of cotton and elastic cotton goods, but lacks wrinkle resistant and soft effect, and the also hardening gradually of feel along with the reinforcement of mercerising condition.Though RESIN FINISH can improve wrinkle resistant shrinkproof result, it is soft inadequately again to damage fiber.It then is the utilization physics mode that calendering is handled, effect at meter pressure, the yarn of knitted surfaces is flattened, the fine hair of erectting is pressed volt, it is smoothly bright and clean that fabric face becomes, diffuse reflection degree to light reduces, thereby fabric sheen is improved, but this kind method persistence is shorter, and has distinct disadvantage: cotton fiber has tangible extensibility under pressure, roller pressure is big more, the fabric longitudinal tensile strain is many more, and this extensibility also obtains temporary transient stablely under the effect of heat, and fabric specification is caused certain influence.Another kind of then be domestic more rare liquid ammonia mercerization, the method can reach shrinkproof, wrinkle resistant, soft and not reduce powerful multinomial effect, but need special liquid ammonia mercerization equipment, the cost of equipment costliness, cost is than higher, long flow path, and liquefied ammonia belongs to toxic gas, need special protection during production, technology is not mature enough in addition, has many fabrics to be not suitable for producing with this method, such as: the black dyes kind, variable color is serious behind the liquid ammonia mercerization; And elastic force cloth kind is shunk too seriously, easily produces crimping or roll wrinkle on the liquefied ammonia machine; Also have the T/C dry goods,, cause blast because easily produce electrostatic spark; Also have other operation of dyeing and finishing can produce the kind of crimping or broadwise contraction, can cause serious crimping after the production or shrink bunchy.In order to satisfy customer requirement, and can use conventional equipment just can produce to have that feel is soft, smooth, cloth cover does not have filoplume, the cotton and the cotton stretch of gloss gracefulness, the splendid liquid cotton effect of sense of hanging down be just very eager and important, the present invention at present just can head it off.
Summary of the invention:
The purpose of this invention is to provide a kind of soft, smooth, cloth cover that has as the silk and do not have filoplume, gloss gracefulness, the silk quality cotton fabrics and the production method thereof of the splendid liquid cotton effect of sense of hanging down.
Silk quality cotton fabrics of the present invention, its production method is as follows:
When producing to bleaching or stained clot-h, comprise former cloth preparation, boiling-off, light is handled, bleaching or dyeing, stamp or stamp not, the finished product typing, get finished product after crossing pre-squeezing machine, the finished product typing is included in carries out soft finish and tentering arrangement in the hot blast tentering machine, it is characterized in that, it is to handle in dyeing machine that described light is handled, treatment conditions are: the water ratio is 1: 4～30, pH4.0～4.5, INDIAGE MAXL 0.7～1%, treatment temperature is 55 ℃, processing time is 50～80min, handle the back wash water, the condition of described soft finish is: the slurry side of softener is 30～40g/Lsmartil vst, 15～25g/L silkasoft ra, 0.3g/L malic acid, solvent is a water, and pick-up is 70～80%, the described squeezing machine of crossing, the squeezing machine machine speed is 8～10m/min.
Between producing during cloth to pattern gray yarn or dyed yarn horizontal stroke, comprise the preparation of pattern gray yarn or dyed yarn, the cylinder that falls removes soft, light is handled, stamp or stamp not, the finished product typing, get finished product after crossing pre-squeezing machine, the finished product typing is included in carries out soft finish and tentering arrangement in the hot blast tentering machine, it is characterized in that, it is to handle in dyeing machine that described light is handled, treatment conditions are: the water ratio is 1: 4～30, pH 4.0～4.5, INDIAGE MAXL 0.7～1%, treatment temperature is 55 ℃, processing time is 50～80min, handle the back wash water, the condition of described soft finish is: the slurry side of softener is 30～40g/Lsmartil vst, 15～25g/Lsilkasoft ra, 0.3g/L malic acid, solvent is a water, and pick-up is 75-80%, the described squeezing machine of crossing, the squeezing machine machine speed is 8～10m/min.
The water ratio that described light is handled is preferably 1: 15～and 18.
When producing between pattern gray yarn or dyed yarn horizontal stroke cloth, in described light is handled, in water, preferably contain heptol gl (the Boluo power group chemical industry Co., Ltd that weaves produces, and article No. is AA-C11) 1.5～2.5g/L.This material mainly plays demineralized water, has the effect of a conduit made of long bamboo oil impurity elimination simultaneously.
In described light is handled, preferably control the pH value of water-bath with HAc-NaAc.
In described soft finish, the slurry side of softener is preferably smartil vst 40g/L, silkasoft ra 20g/L, 0.3g/L malic acid, solvent is a water.
Described INDIAGE MAXL is a kind of cellulase, produce by Zhongshan Shijin Textile Material Co., Ltd., its article No. is ZS-005, and this auxiliary dosage is 0.7～1%, and this heavily calculates according to fabric, will use 0.7～1g so as the 100g fabric, more preferably, when for bleaching or stained clot-h, its consumption is 0.9%, when being between pattern gray yarn or dyed yarn horizontal stroke during cloth, its consumption is 1%.
Described smartil vst is produced by Guangzhou Industrial Co., Ltd. of China and Sweden, and its article No. is BB-C12, and described silkasoft ra is produced by KEVIN TEX-CHEM.LTD, and its article No. is KT-012.
The present invention (flattens cloth cover by special light processing, soft finish operation and mistake squeezing machine, improve the minute surface reflection, to improve gloss), soft, smooth, cloth cover that the silk quality cotton fabrics that makes process PROCESS FOR TREATMENT of the present invention obtain has as the silk do not have filoplume, gloss gracefulness, hang down and feel splendid liquid cotton effect, and increase the resilience of cloth greatly, its formaldehyde (Formaldehyde) content is lower than 20 μ g/g JISL (04), and COLOR FASTNESS reaches AATCC 4 values of series.Production method of the present invention is shorter than present usual manner flow process, need not special producing equipment, and is with low cost, simple to operation.
Description of drawings:
Fig. 1 is the two-sided lining that obtains according to the method production of routine of 40S/1 compact cotton, and promptly Comparative Examples 1 obtains finished product;
Fig. 2 is the two-sided silk quality knitted fabric that obtains through the technology of embodiment 1 of 40S/1 compact cotton.
The specific embodiment:
Below be to further specify to of the present invention, rather than limitation of the present invention.
The two-sided 21.77kg of Comparative Examples 1:40S/1 compact cotton,, color: bleaching.
Raw material cloth normally adds the white cylinder that neutralizes out, again through normal dried cloth through former cloth preparation, the boiling-off of routine, tentering arrangement in hot blast tentering machine behind the dried cloth, 150 ℃ * 6+130 ℃+107 ℃, machine speed: 20m/min, after pre-squeezing machine, obtain finished product through after the assay was approved, the feel of this finished product is more stiff.
The two-sided 21.77kg of embodiment 1:40S/1 compact cotton, the water ratio: 1: 16, color: bleaching.
Raw material cloth is through former cloth preparation, the boiling-off of routine, put into upright letter SYN-50 air-flow machine again and carry out the light processing, its row machine condition is: the single cloth of row, pressure reduction 90%, blower fan 27%, machine speed is 25m/2 ' 22 " the water ratio handled of light is 1: 16; and add HAc 0.348kg in water, NaAc 0.174kg, INDIAGE MAXL 0.195kg; the pH value is 42; treatment temperature is 55 ℃ handled 50 minutes, used Na after disposing
2CO
3In and wash water, normally add the white cylinder that neutralizes out after light is handled.Again through normal dried cloth, tentering arrangement and soft finish in hot blast tentering machine behind the dried cloth, its tentering condition is: 150 ℃ * 6+130 ℃+107 ℃, machine speed: 20m/min; The softener slurry side of soft finish: 20g/l silkasoft ra, 40g/l smartil vst, 0.3g/l malic acid, solvent is a water, pick-up is 80%, squeezing machine is crossed in fixed back, machine speed 10m/min, obtain silk quality cotton fabrics finished product through after the assay was approved, the feel of finished product is special soft, smooth, gloss is graceful, the sense of hanging down is splendid.
The two-sided 20.87kg of embodiment 2:40S/1 compact cotton, the water ratio: 1: 15, color: pitch black
Raw material cloth through the former cloth of routine prepare, boiling-off, put into upright letter SYN-50 air-flow machine again and carry out light and handle, its row machine condition is: go single cloth, pressure reduction 90%, blower fan 27%, machine speed are 25m/2 ' 20 ".The water ratio that light is handled is 1: 15, adds HAc 0.313kg in water, NaAc 0.156kg, and INDIAGE MAXL 0.145kg, treatment temperature is 55 ℃, and the processing time is 50min, and the pH value is 4.1, uses Na after disposing
2CO
3In and wash water, light is handled the back normal dyeing and is gone out cylinder, again through normal dried cloth, carries out tentering arrangement and soft finish behind the dried cloth in hot blast tentering machine, the tentering condition is: 150 ℃ * 6+130 ℃+107 ℃, machine speed: 20m/min; The slurry side of the softener of soft finish is: 25g/l silkasoft ra, 30g/l smartil vst, 30g/l kepler427 (color-fixing agent), 0.3g/l malic acid, solvent is a water, pick-up is 80%, squeezing machine is crossed in the typing back, machine speed 9m/min, obtain silk quality cotton fabrics finished product through after the assay was approved, the feel of finished product is special soft, smooth, gloss is graceful, the sense of hanging down is splendid.
The two-sided 19.96kg of embodiment 3:40S/1 compact cotton, the water ratio: 1: 18, color: flower yarn wash water
The flower yarn is through deciding embryo, and embryo cloth margin to seam, the cylinder that falls are done light and handled except that soft to dripping behind the wash water, and it is to produce in the friendship Xinda SME current cylinder forever that light is handled, and the machine condition of going is 7psi, machine speed 45m/1 ' 40 ".The water ratio that light is handled is 1: 18, adds HAc 0.359kg in water, NaAc 0.18kg, and INDIAGE MAXL 0.199kg, the pH value is 4.3, and treatment temperature is 55 ℃, and the processing time is 80min, uses Na after disposing
2CO
3In and wash water, light goes out cylinder after handling, normal dried cloth, in hot blast tentering machine, carry out tentering arrangement and soft finish behind the dried cloth, the tentering condition is: 150 ℃ * 6+130 ℃+107 ℃, machine speed: 25m/min, the softener slurry side of soft finish: 15g/l silkasoft ra, 35g/l smartil vst, 0.3g/l malic acid, solvent is a water, pick-up is 80%, and squeezing machine, machine speed 8m/min are crossed in fixed back, obtain silk quality cotton fabrics finished product through after the assay was approved, the feel of finished product is special soft, smooth, gloss is graceful, the sense of hanging down is splendid.
Performance test:
Silk quality cotton fabrics of the present invention, it is soft, smooth, as silk, cloth cover does not have filoplume, the gloss gracefulness, as depicted in figs. 1 and 2, Fig. 1 is the two-sided lining that obtains according to the method production of routine of 40S/1 compact cotton (being Comparative Examples 1), Fig. 2 is the lining (product of embodiment 1) that the two-sided process of 40S/1 compact cotton PROCESS FOR TREATMENT of the present invention obtains, view on high magnified glass (180 times), as can be seen, the lining among Fig. 2 is that the lining (Comparative Examples 1) that silk quality cotton fabrics of the present invention obtains than conventional method production has more gloss, its gloss gracefulness from Fig. 1 and Fig. 2.
1, elasticity is relatively:
With the silk quality cotton fabrics finished product that Comparative Examples 1, embodiment 1 and embodiment 3 obtain, on the ZWICK/Z005 puller system, test.Its method of testing is to get the model cloth of the finished product of 100mm, on the ZWICK/Z005 puller system, with the pulling force of 20N draw model cloth laterally, test its elasticity, the result is as shown in table 1.
Table 1: flexibility test result
As can be seen from Table 1, it is the product of Comparative Examples 1 that the elasticity of silk quality cotton fabrics finished product of the present invention is compared the product of producing according to normal method, and its elasticity significantly increases.
Claims (10)
1. the production method of a silk quality cotton fabrics, when producing to bleaching or stained clot-h, comprise former cloth preparation, boiling-off, light is handled, bleaching or dyeing, stamp or stamp not, the finished product typing, get finished product after crossing pre-squeezing machine, the finished product typing is included in carries out soft finish and tentering arrangement in the hot blast tentering machine, it is characterized in that, it is to handle in dyeing machine that described light is handled, treatment conditions are: the water ratio is 1: 4～30, pH 4.0～4.5, INDIAGE MAXL 0.7～1%, treatment temperature is 55 ℃, processing time is 50～80min, handle the back wash water, the condition of described soft finish is: the slurry side of softener is 30～40g/Lsmartil vst, 15～25g/L silkasoft ra, 0.3g/L malic acid, solvent is a water, pick-up is 70～80%, the described squeezing machine of crossing, and the squeezing machine machine speed is 8～10m/min.
2. the production method of silk quality cotton fabrics according to claim 1 is characterized in that, the water ratio during described light is handled is 1: 15～18.
3. the production method of silk quality cotton fabrics according to claim 1 is characterized in that, in described light is handled, controls the pH value of water-bath with HAc-NaAc.
4. the production method of silk quality cotton fabrics according to claim 1 is characterized in that, in described soft finish, the slurry side of softener is that smartil vst 40g/L, silkasoft ra 20g/L, 0.3g/L malic acid, solvent are water.
5. the production method of silk quality cotton fabrics according to claim 1 is characterized in that, the consumption of described INDIAGE MAXL is 0.9%.
6. the production method of a silk quality cotton fabrics, between producing during cloth to pattern gray yarn or dyed yarn horizontal stroke, comprise the preparation of pattern gray yarn or dyed yarn, the cylinder that falls removes soft, light is handled, stamp or stamp not, the finished product typing, get finished product after crossing pre-squeezing machine, the finished product typing is included in carries out soft finish and tentering arrangement in the hot blast tentering machine, it is characterized in that, it is to handle in dyeing machine that described light is handled, treatment conditions are: the water ratio is 1: 4～30, pH 4.0～4.5, INDIAGE MAXL 0.7～1%, treatment temperature is 55 ℃, processing time is 50～80min, handle the back wash water, the condition of described soft finish is: the slurry side of softener is 30～40g/L smartil vst, 15～25g/L silkasoft ra, 0.3g/L malic acid, solvent is a water, pick-up is 75-80%, the described squeezing machine of crossing, and the squeezing machine machine speed is 8～10m/min.
7. the production method of silk quality cotton fabrics according to claim 6 is characterized in that, the water ratio during described light is handled is 1: 15～18.
8. the production method of silk quality cotton fabrics according to claim 6 is characterized in that, in described light is handled, controls the pH value of water-bath with HAc-NaAc.
9. the production method of silk quality cotton fabrics according to claim 6 is characterized in that, the consumption of described INDIAGE MAXL is 1%.
10. silk quality cotton fabrics that obtains according to the production method production of claim 1 or 6 described silk quality cotton fabrics.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201110069669.2A CN102127863B (en) | 2011-03-22 | 2011-03-22 | Silk cotton knitted fabric and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110069669.2A CN102127863B (en) | 2011-03-22 | 2011-03-22 | Silk cotton knitted fabric and production method thereof |
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| CN102127863A true CN102127863A (en) | 2011-07-20 |
| CN102127863B CN102127863B (en) | 2014-12-17 |
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| CN201110069669.2A Active CN102127863B (en) | 2011-03-22 | 2011-03-22 | Silk cotton knitted fabric and production method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102995444A (en) * | 2012-11-16 | 2013-03-27 | 佛山市名洲纺织有限公司 | Method for processing cotton knitted fabrics to achieve silk-like effect |
| CN103614925A (en) * | 2013-11-04 | 2014-03-05 | 嵊州盛泰针织有限公司 | Healthy and environmental protection fabrics treating method |
| CN104727052A (en) * | 2014-11-28 | 2015-06-24 | 江苏坤风纺织品有限公司 | Production method of artificial liquid cotton knitted fabric |
| CN107587289A (en) * | 2017-10-09 | 2018-01-16 | 南通天作布业服饰有限公司 | The method that fiber crops, cotton and its blending or mixed knitting fabric carry out liquid ammonia finishing |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1090980A1 (en) * | 1999-10-07 | 2001-04-11 | The Procter & Gamble Company | Fabric rejuvenating treatment |
| CN101338502A (en) * | 2007-08-14 | 2009-01-07 | 浙江誉华集团湖州印染有限公司 | All-cotton fabric imitated tencel treating process |
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2011
- 2011-03-22 CN CN201110069669.2A patent/CN102127863B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1090980A1 (en) * | 1999-10-07 | 2001-04-11 | The Procter & Gamble Company | Fabric rejuvenating treatment |
| CN101338502A (en) * | 2007-08-14 | 2009-01-07 | 浙江誉华集团湖州印染有限公司 | All-cotton fabric imitated tencel treating process |
Non-Patent Citations (1)
| Title |
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| 《纺织导报》 20061231 许益 生物酶在印染加工上的应用 355-362 1-10 , 2 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102995444A (en) * | 2012-11-16 | 2013-03-27 | 佛山市名洲纺织有限公司 | Method for processing cotton knitted fabrics to achieve silk-like effect |
| CN103614925A (en) * | 2013-11-04 | 2014-03-05 | 嵊州盛泰针织有限公司 | Healthy and environmental protection fabrics treating method |
| CN103614925B (en) * | 2013-11-04 | 2016-05-18 | 嵊州盛泰针织有限公司 | A kind of processing method of health environment-friendly fabric |
| CN104727052A (en) * | 2014-11-28 | 2015-06-24 | 江苏坤风纺织品有限公司 | Production method of artificial liquid cotton knitted fabric |
| CN107587289A (en) * | 2017-10-09 | 2018-01-16 | 南通天作布业服饰有限公司 | The method that fiber crops, cotton and its blending or mixed knitting fabric carry out liquid ammonia finishing |
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|---|---|
| CN102127863B (en) | 2014-12-17 |
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