CN104727052A - Production method of artificial liquid cotton knitted fabric - Google Patents
Production method of artificial liquid cotton knitted fabric Download PDFInfo
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- CN104727052A CN104727052A CN201410700531.1A CN201410700531A CN104727052A CN 104727052 A CN104727052 A CN 104727052A CN 201410700531 A CN201410700531 A CN 201410700531A CN 104727052 A CN104727052 A CN 104727052A
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
Abstract
The invention discloses a production method of artificial liquid cotton knitted fabric, belonging to the field of weaving and dyeing of textiles. The method comprises the following steps: weaving, singeing, eroding, dyeing, dewatering, sizing, and processing through a squeezing machine, wherein the eroded hairiness weight is 1%-1.5% of the weight of fabric, the temperature is controlled to be 50-60 DEG C, the time is controlled to be 60-80 minutes, and the pH is controlled to be 4.2-4.8. The ordinary cotton fabric has good elasticity, is soft and smooth as silk in touch, glossy in cloth cover, free of hairiness, excellent in drape effect, comfortable, breathable, hygroscopic and moisture-permeable and is high-grade fabric of liquid cotton; the concept of environmental protection is adopted in the production process; the environmental pollution is alleviated; and the cost is reduced.
Description
Technical field
What the invention belongs to textiles knits dye field, is specifically related to imitative liquid cotton fabrics production method.
Background technology
Liquid cotton is a kind of cotton elasticity non-ironing face fabric, is the specific function fabric possessing again formative memory capable of expansion and contraction.Fabric sense of touch is softly smooth as shusu, and gloss is graceful, and sense of hanging down is splendid, and spring and autumn, sky wore next to the skin, comfortable ventilating, and absorption of perspiration is strong.In order to reach liquid cotton effect, common method is: be mercerization finish, arrange high-temperature resin sizing, calendering process and in dyeing course, add special auxiliary agent process.Use caustic soda mercerising can improve the gloss effect of cotton and elastic cotton goods during actual production, but lack wrinkle resistant and soft effect, and feel is also hardening gradually along with the reinforcement of mercerising condition.Though RESIN FINISH can improve wrinkle resistant shrinkproof result, fiber can be damaged make it soft not after high temperature.Calendering process is then use physics mode, in the effect of meter pressure, the yarn of knitted surfaces is flattened, the fine hair pressure volt erect, fabric face becomes smooth finish, the diffuse reflection degree of light is reduced, thus fabric sheen is improved, but this kind of method persistence is shorter, and there is distinct disadvantage, cotton fiber under pressure, there is obvious extensibility, roller pressure is larger, fabric longitudinal tensile strain is more, and this extensibility could obtain temporary stabilization under the action of heat, certain influence is caused to fabric specification, be difficult to control to specification, another kind in processing procedure, adds special auxiliary agent after dyeing, although the method can enable fiber reach imitative liquid cotton effect, but because need interpolation auxiliary agent extra in dyeing course, so just make the increase that cost is extra, because dyeing own is exactly an industry very large to ambient influnence, after adding auxiliary agent when dyeing, the contaminant water just needing more process to use and printing and dyeing assistant to the injury of fabric more, and effect bad.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, provide that a kind of environmental protection, feel are soft, smooth, cloth cover is without filoplume, gloss is graceful, sense of hanging down is splendid imitative liquid cotton fabrics production method.
For realizing the object of the invention, provide following technical scheme: a kind of imitative liquid cotton fabrics production method, comprise the following steps: weave cotton cloth, singe, lose hair, dyeing, dehydration, sizing, cross squeezing machine, it is characterized in that erosion hair component is 1 ~ 1.5% of fabric quality percentage, it is 50 ~ 60 DEG C that temperature controls, time controling is 60 ~ 80 minutes, and PH controls 4.2 ~ 4.8.
As preferably, also comprise pre-setting after step of weaving cotton cloth, described pre-setting temperature is 195 DEG C.As just needed to carry out pre-setting containing the cotton knitted fabric of trying to stop people from fighting each other.
As preferably, need fixing machine speed 40 ~ 50M/ minute when singing, temperature controls at 60 ~ 80 DEG C, and flame need become red, and two sides all needs to singe.Can make cloth cover more satin, filoplume significantly reduces.
As preferably, need to do the water suction consistent lubricant system adding fabric quality percentage 8 ~ 10% after dyeing in dyeing course soft, temperature is 45 ~ 60 DEG C, and the time is 15 ~ 20 minutes, and PH is 6 ~ 7.Fabric can be made to go out good hand touch after cylinder, water suction.
As preferably, water suction consistent lubricant is A182, is the water suction consistent lubricant of Changzhou Tianding company.
As preferably, weave cotton cloth and select the yarn of match network compact spinning, select the knitting board of 28G, 30G, its yarn is long is 26CM/100G, and yarn length and conventional yarn appearance are than close 6%--8%, and yarn length is regulated by knitting board.The yarn length of same yarn count need be shorter than routine, and such as conventional 26S cotton is cooked 160G/M2, and yarn length is 27.5CM/100G, and the long then yarn of imitative liquid cotton yarn is long is adjusted to 26CM/100G, and what the elasticity of fabric can be made like this to do is better.
As preferably, machine for setting dry cloth is used after dehydration, dry Bu Wendu 140 ~ 160 DEG C, after dry cloth, in hot blast tentering machine, tentering arranges and soft finish, embryo cloth styling condition is 1 ~ 5 joint cage setting temperature is 120 ~ 140 DEG C, 6 ~ 7 joint cage setting temperatures 100 ~ 130 DEG C, Section 8 cage setting temperature is 90 ~ 110 DEG C, machine speed: 25m/min;
Cloth cover can be made smooth, facilitate the consistent lubricant of next process to absorb.
As preferably, during sizing, increase stiffening agent: 5-20g/L, super soft smooth silicone oil: 10-30g/L, smooth silicon breast: 80-120g/L, acid: 0.2-04g/L.Can make fabric cloth cover gloss, without filoplume, sense of hanging down is splendid, and comfortable ventilating, moisture absorbing and sweat releasing, feel is smooth.
Beneficial effect of the present invention: make common cotton fabric have elastic force good, fabric sense of touch is softly smooth as shusu, cloth cover gloss, without filoplume, sense of hanging down is splendid, comfortable ventilating, moisture absorbing and sweat releasing imitates liquid cotton high-grade fabric, and what adopt in process of production is the theory of environmental protection, reduces the pollution to environment, reduces costs.
Detailed description of the invention
The cotton plain weave 21.3KG of embodiment 1:20S/1, specification 66 " * 180G/M2 color: black.
Select match network Compact-spun Yarn:, yarn is long: 30.5cm/100G, erosion hair 1.5G/L, 60 degree * 60 minutes, the water suction consistent lubricant of 10% is added after normal dyeing, after going out cylinder, use machine for setting dry cloth, after dry cloth, in hot blast tentering machine, tentering arranges and soft finish, embryo cloth styling condition is 1 ~ 5 joint cage setting temperature is 140 DEG C, 6 ~ 7 joint cage setting temperatures 130 DEG C, Section 8 cage setting temperature is 110 DEG C, machine speed: 25m/min; The softener slurry side of soft finish: stiffening agent: 10g/L, super soft smooth silicone oil: 20g/L, smooth silicon breast: 100g/L, acid: 0.3g/L, solvent is water, PICK UP: 80%, crosses squeezing machine after fixed, machine speed 10m/min, through obtaining silk cotton knitted fabric finished product after the assay was approved, makes it have elastic force good, fabric sense of touch is softly smooth as shusu, cloth cover gloss, without filoplume, sense of hanging down is splendid, comfortable ventilating, the high-grade fabric of moisture absorbing and sweat releasing.
The cotton plain weave specification 66 of comparative example 1:20S/1 " * 180G/M2 21.3KG, color: black.
Common cotton yarn weaves the conventional blank come, the long 32.5cm/100G of yarn, go out cylinder by normal dyeing, then through normal dry cloth, after dry cloth, tentering arranges in hot blast tentering machine, 140 DEG C × 5+130 DEG C * 2+110 DEG C, machine speed: 25m/min, after pre-squeezing machine, through obtaining finished product after the assay was approved, the feel of this finished product is more stiff, and cloth cover burr is longer.
The reasonable 21KG of the cotton plain weave specification 160 scholar 5%G/M2* of embodiment 2:26S/1, color: light color arbitrarily.
Select Siro-Series combed yarn, yarn is long: 26cm/100g, erosion hair 1.5G/L, 60 degree * 60 minutes, embryo cloth carries out singing after process and dyes, adds the water suction consistent lubricant of 10%, after going out cylinder after normal dyeing, use machine for setting dry cloth, after dry cloth, in hot blast tentering machine, tentering arranges and soft finish, and embryo cloth styling condition is 1 ~ 5 joint cage setting temperature is 140 DEG C, 6 ~ 7 joint cage setting temperatures 130 DEG C, Section 8 cage setting temperature is 110 DEG C, machine speed: 25m/min; The softener slurry side of soft finish: stiffening agent: 10g/L, super soft smooth silicone oil: 5g/L, smooth silicon breast: 80g/L, acid: 0.4g/L, solvent is water, PICK UP: 80%, crosses squeezing machine after fixed, machine speed 10m/min, through obtaining silk cotton knitted fabric finished product after the assay was approved, makes it have elastic force good, fabric sense of touch is softly smooth as shusu, cloth cover gloss, without filoplume, sense of hanging down is splendid, comfortable ventilating, the high-grade fabric of moisture absorbing and sweat releasing.
The reasonable 21KG of the cotton plain weave specification 160 scholar 5%G/M2* of comparative example 2:26S/1, color: light color arbitrarily.
Common cotton yarn weaves the conventional blank come, and the long 28cm/100g of yarn, goes out cylinder by normal dyeing, again through normal dry cloth, after dry cloth, in hot blast tentering machine, tentering arranges, and embryo cloth styling condition is 1 ~ 5 joint cage setting temperature is 140 DEG C, 6 ~ 7 joint cage setting temperatures 130 DEG C, Section 8 cage setting temperature is 110 DEG C, machine speed: 25m/min, after pre-squeezing machine, through obtaining finished product after the assay was approved, the feel of this finished product is more stiff, easily wrinkling and cloth cover burr is longer.
The reasonable 15.4KG of embodiment 3:30S/1 Siro-Series CVC60/40+30D spandex heave root Lycra Jersey specification 180 scholar 5%G/M2*, color: black B100756 arbitrarily.
Make of plug network compact spinning combed yarn, yarn is long: 30.5CM/10CM/100G, erosion hair 1.5G/L, 60 degree * 60 minutes, carry out singing process after dye again, the water suction consistent lubricant of 10% is added after normal dyeing, after going out cylinder, use machine for setting dry cloth, after dry cloth, in hot blast tentering machine, tentering arranges and soft finish, its tentering condition is: 200 DEG C × 5+200 DEG C * 2+200 DEG C, machine speed: 25m/min; The softener slurry side of soft finish: stiffening agent 5-10g/L, super soft smooth silicone oil: 20g/L, smooth silicon breast: 80g/L, acid: 0.2g/L, solvent is water, PICK UP: 80%, crosses squeezing machine after fixed, machine speed 10m/min, through obtaining silk cotton knitted fabric finished product after the assay was approved, makes it have elastic force good, fabric sense of touch is softly smooth as shusu, cloth cover gloss, without filoplume, sense of hanging down is splendid, comfortable ventilating, the high-grade fabric of moisture absorbing and sweat releasing.
The reasonable 15.4KG of comparative example 3 30S/1 Siro-Series CVC60/40+30D spandex heave root Lycra Jersey specification 180 scholar 5%G/M2*, color: black arbitrarily.
Common cotton yarn weaves the conventional blank come, the long 32.5cm/100g of yarn, go out cylinder by normal dyeing, then through normal dry cloth, after dry cloth, tentering arranges in hot blast tentering machine, embryo cloth styling condition is that 8 joint cage setting temperatures are 200 DEG C entirely, machine speed: 25m/min, after pre-squeezing machine, although through obtaining finished product after the assay was approved, but the feel of this finished product is more stiff, easily wrinkling and cloth cover burr is longer.
The reasonable 8.6KG of embodiment 4:40S/1 people cotton+20D spandex heave root Lycra Jersey specification 160 scholar 5%G/M2*, color: light color arbitrarily.
Make of plug network compact spinning combed yarn, yarn is long: 26.5CM/9CM/100G, dye again after first carrying out knitting embryo, the water suction consistent lubricant of 10% is added after normal dyeing, after going out cylinder, use machine for setting dry cloth, after dry cloth, in hot blast tentering machine, tentering arranges and soft finish, embryo cloth styling condition is that 8 joint cage setting temperatures are 200 DEG C, machine speed: 30m/min entirely; The softener slurry side of soft finish: stiffening agent 5g/L, super soft smooth silicone oil: 20g/L, smooth silicon breast: 120g/L, acid: 0.4g/L, solvent is water, PICK UP: 80%, crosses squeezing machine after fixed, machine speed 10m/min, through obtaining silk cotton knitted fabric finished product after the assay was approved, makes it have elastic force good, fabric sense of touch is softly smooth as shusu, cloth cover gloss, without filoplume, sense of hanging down is splendid, comfortable ventilating, the high-grade fabric of moisture absorbing and sweat releasing.B100729
The reasonable 8.6KG of comparative example 4:40S/1 people cotton+20D spandex heave root Lycra Jersey specification 160 scholar 5%G/M2*, color: light color arbitrarily.
Common cotton yarn weaves the conventional blank come, the long 28.5cm/100g of yarn, go out cylinder by normal dyeing, then through normal dry cloth, after dry cloth, tentering arranges in hot blast tentering machine, embryo cloth styling condition is that 8 joint cage setting temperatures are 200 DEG C entirely, machine speed: 25m/min, after pre-squeezing machine, although through obtaining finished product after the assay was approved, but the feel of this finished product is more stiff, easily wrinkling and cloth cover burr is longer.
The reasonable 14.8KG of the cotton 1*1 rib-loop specification 150 scholar 5%G/M2* of embodiment 5:40S/1 Siro-Series, color: light color arbitrarily.
Make of Siro-Series combed yarn, yarn is long: 24.5CM/50G, erosion hair 1.2G/L, 60 degree * 60 minutes, carry out singing after process and dye again, add the water suction consistent lubricant of 10% after normal dyeing, after going out cylinder, use machine for setting dry cloth, after dry cloth, in hot blast tentering machine, tentering arranges and soft finish, and embryo cloth styling condition is 1 ~ 5 joint cage setting temperature is 140 DEG C, 6 ~ 7 joint cage setting temperatures 130 DEG C, Section 8 cage setting temperature is 110 DEG C, machine speed: 25m/min; The softener slurry side of soft finish: stiffening agent 6g/L, super soft smooth silicone oil: 15g/L, smooth silicon breast: 100g/L, acid: 0.3g/L, solvent is water, PICK UP: 80%, crosses squeezing machine after fixed, machine speed 10m/min, through obtaining silk cotton knitted fabric finished product after the assay was approved, makes it have elastic force good, fabric sense of touch is softly smooth as shusu, cloth cover gloss, without filoplume, sense of hanging down is splendid, comfortable ventilating, the high-grade fabric of moisture absorbing and sweat releasing.
The reasonable 14.8KG of the cotton 1*1 rib-loop specification 150 scholar 5%G/M2* of comparative example 5:40S/1 Siro-Series, color: light color arbitrarily.
Common cotton yarn weaves the conventional blank come, and the long 28.5cm/100g of yarn, goes out cylinder by normal dyeing, again through normal dry cloth, after dry cloth, in hot blast tentering machine, tentering arranges, and embryo cloth styling condition is 1 ~ 5 joint cage setting temperature is 140 DEG C, 6 ~ 7 joint cage setting temperatures 130 DEG C, Section 8 cage setting temperature is 110 DEG C, machine speed: 25m/min, after pre-squeezing machine, although through obtaining finished product after the assay was approved, the feel of this finished product is more stiff, easily wrinkling and cloth cover burr is longer.
Claims (8)
1. an imitative liquid cotton fabrics production method, it is characterized in that comprising the following steps: weave cotton cloth, singe, lose hair, dyeing, dehydration, sizing, cross squeezing machine, it is characterized in that erosion hair component is 1 ~ 1.5% of fabric quality percentage, it is 50 ~ 60 DEG C that temperature controls, time controling is 60 ~ 80 minutes, and PH controls 4.2 ~ 4.8.
2. one according to claim 1 imitates liquid cotton fabrics production method, also comprises pre-setting after the step that it is characterized in that weaving cotton cloth.
3. one according to claim 1 imitates liquid cotton fabrics production method, and it is characterized in that needs fixing machine speed 40 ~ 50M/ minute when singing, and temperature controls at 60 ~ 80 DEG C, and flame need become red, and two sides all needs to singe.
4. one according to claim 1 imitates liquid cotton fabrics production method, and it is characterized in that needing to do the water suction consistent lubricant system adding fabric quality percentage 8 ~ 10% after dyeing in dyeing course soft, temperature is 45 ~ 60 DEG C, and the time is 15 ~ 20 minutes, and PH is 6 ~ 7.
5. one according to claim 4 imitates liquid cotton fabrics production method, it is characterized in that water suction consistent lubricant is A182.
6. one according to claim 1 imitates liquid cotton fabrics production method, it is characterized in that weaving cotton cloth selecting the yarn of match network compact spinning, selects the knitting board of 28G, 30G, and its yarn is long is 26CM/100G.
7. one according to claim 1 imitates liquid cotton fabrics production method, machine for setting dry cloth is used after it is characterized in that dewatering, dry Bu Wendu 140 ~ 160 DEG C, after dry cloth, in hot blast tentering machine, tentering arranges and soft finish, embryo cloth styling condition is 1 ~ 5 joint cage setting temperature is 120 ~ 140 DEG C, 6 ~ 7 joint cage setting temperatures 100 ~ 130 DEG C, Section 8 cage setting temperature is 90 ~ 110 DEG C, machine speed: 25m/min.
8. one according to claim 1 imitates liquid cotton fabrics production method, increases stiffening agent: 5-20g/L, super soft smooth silicone oil: 10-30g/L when it is characterized in that sizing, smooth silicon breast: 80-120g/L, acid: 0.2-04g/L.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410700531.1A CN104727052A (en) | 2014-11-28 | 2014-11-28 | Production method of artificial liquid cotton knitted fabric |
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| CN201410700531.1A CN104727052A (en) | 2014-11-28 | 2014-11-28 | Production method of artificial liquid cotton knitted fabric |
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| CN104727052A true CN104727052A (en) | 2015-06-24 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109944093A (en) * | 2019-03-11 | 2019-06-28 | 佛山市顺德彩辉纺织有限公司 | One bath process of erosion wool dyeing of cotton knitted fabric |
| CN110699834A (en) * | 2019-10-13 | 2020-01-17 | 浙江雅雪纺织科技有限公司 | Processing technology of all-cotton mercerized-like fabric |
| CN110904689A (en) * | 2019-12-06 | 2020-03-24 | 中纺协检验（泉州）技术服务有限公司 | Cotton knitted fabric anti-hair-falling treatment method and hair-falling amount testing method |
| CN111118719A (en) * | 2020-01-17 | 2020-05-08 | 盐城福汇纺织有限公司 | Production process of pure cotton and cotton blended knitted fabric with bright and clean appearance |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109944093A (en) * | 2019-03-11 | 2019-06-28 | 佛山市顺德彩辉纺织有限公司 | One bath process of erosion wool dyeing of cotton knitted fabric |
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| CN110699834A (en) * | 2019-10-13 | 2020-01-17 | 浙江雅雪纺织科技有限公司 | Processing technology of all-cotton mercerized-like fabric |
| CN110904689A (en) * | 2019-12-06 | 2020-03-24 | 中纺协检验（泉州）技术服务有限公司 | Cotton knitted fabric anti-hair-falling treatment method and hair-falling amount testing method |
| CN111118719A (en) * | 2020-01-17 | 2020-05-08 | 盐城福汇纺织有限公司 | Production process of pure cotton and cotton blended knitted fabric with bright and clean appearance |
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Application publication date: 20150624 |