CN102126643A - Automatic winding method and automatic winding equipment for implementing same - Google Patents
Automatic winding method and automatic winding equipment for implementing same Download PDFInfo
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- CN102126643A CN102126643A CN 201010610353 CN201010610353A CN102126643A CN 102126643 A CN102126643 A CN 102126643A CN 201010610353 CN201010610353 CN 201010610353 CN 201010610353 A CN201010610353 A CN 201010610353A CN 102126643 A CN102126643 A CN 102126643A
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- length
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- winding displacement
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Abstract
The invention discloses an automatic winding method, which comprises the following steps of: (1) arranging an automatic winding device and an automatic winding displacement device, wherein the automatic winding displacement device comprises a winding displacement wheel set and a length measuring wheel set; (2) arranging a control system; (3) fixing a reel on an output shaft of a motor by using a winding baffle plate, making an electric wire pass through the winding displacement wheel set and the length measuring wheel set in turn and fixing the end part of the electric wire on the reel; (4) switching on a power supply to electrify the control system, the motor, a cylinder and a sensor; and (5) operating the motor, driving the reel to rotate by using the output shaft of the motor, keeping the electric wire which passes through the winding displacement wheel set and the length measuring wheel set in linear state, orderly winding the electric wire on the reel, multiplying the circumference of a length measuring wheel by rotation turns when the rotation turns of the length measuring wheel set sensed by the sensor reach a preset value to judge whether the length of the electric wire reach a required winding length or not, and stopping the motor.
Description
Technical field
The present invention relates to the electric wire manufacturing equipment, particularly a kind of automatic winding method and a kind of automatic winding equipment of implementing this method.
Background technology
Application electric in the modern society is very extensive, and the demand of electric wire is very big.In electric wire manufacturing enterprise, need with manufacture good electric wire coiling bundle after transportation and sale.Traditional electric wire coiling mode needs the staff manually to strain electric wire and is wound on the reel for the coiling of staff's hand pulling type, in such coiling process, need strain at electric wire, and long-time operation is easy to fatigue, causes occupational disease easily.And the manual operation controllability is not high, and electric wire is easy to twine neatly inadequately and compact, often needs to twine again, takes time and effort, and inefficiency, product design are difficult to control.
How can change traditional manual backguy canoe, realize the automatic and mechanical coiling, thereby can reduce human cost, enhance productivity, and realize the winding mass controllability, guarantee product design, be the pursuit of industry.
Summary of the invention
The objective of the invention is to, a kind of automatic winding method is provided, can realize that by this method the full automaticity of electric wire twines, and winding mass is reliable, the efficient height, and save human cost greatly, effectively reduce the productive costs of enterprise.
The present invention also aims to provide a kind of automatic winding equipment of implementing this automatic winding method.
The technical scheme that the present invention is adopted for achieving the above object is:
A kind of automatic winding method, it may further comprise the steps:
(1) an automatic winding device and an automatic winding displacement apparatus are set, this automatic winding displacement apparatus comprises winding displacement wheels and a length-testing wheel group, described winding displacement wheels are made up of the roller that several are two line misregistrations arrangement, described length-testing wheel group is made up of two rollers that are set up in parallel, this automatic winding device comprises a motor and a cylinder that is set up in parallel, slidably be arranged with a pushing manipulation orchid on the output shaft of this motor, the output shaft of this cylinder is provided with one and promotes the blue activity swing arm of sliding of described pushing manipulation, described cylinder, motor, length-testing wheel group and winding displacement wheels linearly are arranged in order setting;
(2) control system is set, this control system is controlled described cylinder and machine operation, and described length-testing wheel group place is provided with the inductor that this length-testing wheel group of induction is rotated the number of turns, and this inductor is electrically connected with described control system;
(3) one reel is fixed on the output shaft of described motor by the coiling baffle plate, an electric wire also is fixed on the end of this electric wire on this reel by described winding displacement wheels and described length-testing wheel group successively;
(4) power-on, control system, motor, cylinder and inductor energising are set required coiling wire length by control system;
(5) by control system control machine operation, the output shaft of motor drives reel and rotates, electric wire keeps linear state after by winding displacement wheels and length-testing wheel group, thereby make electric wire on reel, twine neatly, the length-testing wheel group of sensing when inductor is rotated the number of turns when having reached setting value, control system takes advantage of and rotate the number of turns can draw electric wire according to the girth of length-testing wheel length has reached needs coiling length, and motor quits work;
(6) disassemble a coiling baffle plate, by the work of control system control cylinder, the cylinder output shaft shrinks, and promotes the pushing manipulation orchid by the activity swing arm and moves to the motor output shaft end, thereby reel is released from the end of motor output shaft.
As a further improvement on the present invention, described automatic winding displacement apparatus is arranged on the adapter plate, and this adapter plate is by being arranged on the base that slide rail can horizontally slip.
A kind of automatic winding equipment of implementing aforementioned automatic winding method, it comprises an automatic winding device and an automatic winding displacement apparatus, this automatic winding displacement apparatus comprises that one is used for the be in line winding displacement wheels and of shape of electrical wire sorting are detected length-testing wheel group by wire length, this automatic winding device comprises a motor and a cylinder that is set up in parallel, described cylinder, motor, length-testing wheel group and winding displacement wheels linearly are arranged in order setting, slidably be arranged with a pushing manipulation orchid on the output shaft of described motor, the output shaft of described cylinder is provided with one and promotes the blue activity swing arm of sliding of described pushing manipulation, one inductor that can detect the described length-testing wheel group rotation number of turns is located at this length-testing wheel group one side, a control system and described cylinder, motor, inductor is electrically connected.
As a further improvement on the present invention, described winding displacement wheels comprise some rollers, and described roller is two line misregistrations to be arranged, and distance can be adjusted between the described two row rollers.
As a further improvement on the present invention, described length-testing wheel group comprises two rollers that are set up in parallel, and the distance between these two rollers can be adjusted.
As a further improvement on the present invention, described length-testing wheel group and winding displacement wheels are fixed on the adapter plate, and described adapter plate is by being arranged on the base that slide rail can horizontally slip.
As a further improvement on the present invention, it also comprises a housing, and described cylinder, motor and control system are fixed in this housing, and the output shaft of this cylinder and motor passes this housing.
As a further improvement on the present invention, described activity swing arm one end is fixed on the top of this cylinder output shaft, and the other end of this activity swing arm reaches the left side of described pushing manipulation orchid, in also being provided with a fixed pivot that is supported in the described activity swing arm on this housing.
As a further improvement on the present invention, it also comprises two coiling baffle plates, and a coiling baffle plate slidably is arranged on the right side of this pushing manipulation orchid, and a coiling baffle plate is fixed on the end of this motor output shaft by the lock screw detouchable.
As a further improvement on the present invention, these winding displacement wheels comprise six rollers.
Beneficial effect of the present invention is: the inventive method is reasonable in design, can realize that the full automaticity of electric wire twines, and winding mass is reliable, and electric wire twines neat, compact, can save human cost greatly, and actv. is enhanced productivity, and reduces production costs.
Below in conjunction with accompanying drawing and embodiment, the present invention is further described.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Embodiment: see Fig. 1, a kind of automatic winding method of the present invention, it may further comprise the steps:
(1) an automatic winding device 1 and an automatic winding displacement apparatus 2 are set, this automatic winding displacement apparatus 2 comprises winding displacement wheels 21 and a length-testing wheel group 22, described winding displacement wheels 21 are made up of the roller 211 that several are two line misregistrations arrangement, described length-testing wheel group 22 is made up of two rollers that are set up in parallel 211, this automatic winding device 1 comprises a motor and a cylinder that is set up in parallel, slidably be arranged with a pushing manipulation orchid 13 on the output shaft 11 of this motor, the output shaft 12 of this cylinder is provided with one and promotes the activity swing arm 14 that described pushing manipulation blue 13 is slided, described cylinder, motor, length-testing wheel group 22 and winding displacement wheels 21 linearly are arranged in order setting;
(2) control system is set, this control system is controlled described cylinder and machine operation, and described length-testing wheel group 22 places are provided with the inductor that this length-testing wheel group 22 of an induction is rotated the number of turns, and this inductor is electrically connected with described control system;
(3) reel 16 is fixed on the output shaft 11 of described motor by coiling baffle plate 15, an electric wire also is fixed on the end of this electric wire on this reel 16 by described winding displacement wheels 21 and described length-testing wheel group 22 successively;
(4) power-on, control system, motor, cylinder and inductor energising are set required coiling wire length by control system;
(5) by control system control machine operation, the output shaft 11 of motor drives reel 16 and rotates, electric wire keeps linear state by winding displacement wheels 21 and length-testing wheel group 22 backs, thereby make electric wire on reel 16, twine neatly, the length-testing wheel group of sensing when inductor 22 is rotated the number of turns when having reached setting value, control system takes advantage of and rotate the number of turns can draw electric wire according to the girth of length-testing wheel length has reached needs coiling length, and motor quits work;
(6) disassemble a coiling baffle plate 15, by the work of control system control cylinder, cylinder output shaft 12 shrinks, and promotes pushing manipulation orchid 13 by activity swing arm 14 and moves to motor output shaft 11 ends, thereby reel 16 is released from the end of motor output shaft 11.
Described automatic winding displacement apparatus 2 is arranged on the adapter plate 23, and this adapter plate 23 is by being arranged on the base 24 that slide rail can horizontally slip.
A kind of automatic winding equipment of implementing aforementioned automatic winding method, it comprises an automatic winding device 1 and an automatic winding displacement apparatus 2, this automatic winding displacement apparatus 2 comprises that one is used for the be in line winding displacement wheels 21 and of shape of electrical wire sorting are detected length-testing wheel group 22 by wire length, this automatic winding device 1 comprises a motor and a cylinder that is set up in parallel, described cylinder, motor, length-testing wheel group 22 and winding displacement wheels 21 linearly are arranged in order setting, slidably be arranged with a pushing manipulation orchid 13 on the output shaft 11 of described motor, the output shaft 12 of described cylinder is provided with one and promotes the activity swing arm 14 that described pushing manipulation blue 13 is slided, one inductor that can detect the described length-testing wheel group 22 rotation number of turns is located at this length-testing wheel group 22 1 sides, one control system and described cylinder, motor, inductor is electrically connected, and this control system is controlled described automatic winding equipment work.
Described winding displacement wheels 21 comprise some rollers 211, and described roller 211 is two line misregistrations to be arranged, and distance can be adjusted between the described two row rollers 211.
Described length-testing wheel group 22 comprises two rollers that are set up in parallel 211, and the distance between these two rollers 211 can be adjusted.
Described length-testing wheel group 22 is fixed on the adapter plate 23 with winding displacement wheels 21, and described adapter plate 23 is by being arranged on the base 24 that slide rail can horizontally slip.
It also comprises a housing 17, and described cylinder, motor and control system are fixed in this housing 17, and the output shaft 11 of this cylinder and motor passes this housing 17.
Described activity swing arm 14 1 ends are fixed on the top of this cylinder output shaft 12, and the other end of this activity swing arm 14 reaches the left side of described pushing manipulation orchid 13, in also being provided with a fixed pivot 18 that is supported in the described activity swing arm 14 on this housing 17.
It comprises that also two coiling baffle plates, 15, one coiling baffle plates 15 slidably are arranged on the right side of this pushing manipulation orchid 13, and a coiling baffle plate 15 is fixed on the end of this motor output shaft 11 by the lock screw detouchable.
These winding displacement wheels 21 comprise six rollers 211.
Use when of the present invention, one reel 16 is fixed between the two coiling baffle plates 15, one electric wire is passed two gaps of going between the rollers 211 of winding displacement wheels 21, pass the gap between two rollers 211 of length-testing wheel group 22, the gap of adjusting between the roller 211 makes roller 211 compress electric wire, the end of this electric wire is fixed on this reel 16, after setting the length that needs wound wire, machine operation, driving reel 16 rotates, electric wire is at the roller 211 extruding back maintenance linear states of winding displacement wheels 21 with length-testing wheel group 22, thereby on reel 16, twine neat, compact, when the roller 211 of length-testing wheel group 22 rotates the number of turns when reaching setting value, control system takes advantage of and rotate the number of turns can draw electric wire according to roller 211 girths of length-testing wheel group 22 length has reached the coiling length that presets, and motor quits work.After disassembling the coiling baffle plate 15 of motor output shaft 11 ends, cylinder operation, the output shaft 12 of cylinder shrinks, and activity swing arm 14 promotes pushing manipulation blue 13 to move to the end of motor output shaft 11 under the effect of fixed pivot 18, thereby reel 16 is released from the end of motor output shaft 11.
As described in the embodiment of the invention, with other automatic winding methods and the automatic winding equipment of the same or similar structure of the present invention, all in protection domain of the present invention.
Claims (10)
1. automatic winding method is characterized in that it may further comprise the steps:
(1) an automatic winding device and an automatic winding displacement apparatus are set, this automatic winding displacement apparatus comprises winding displacement wheels and a length-testing wheel group, described winding displacement wheels are made up of the roller that several are two line misregistrations arrangement, described length-testing wheel group is made up of two rollers that are set up in parallel, this automatic winding device comprises a motor and a cylinder that is set up in parallel, slidably be arranged with a pushing manipulation orchid on the output shaft of this motor, the output shaft of this cylinder is provided with one and promotes the blue activity swing arm of sliding of described pushing manipulation, described cylinder, motor, length-testing wheel group and winding displacement wheels linearly are arranged in order setting;
(2) control system is set, this control system is controlled described cylinder and machine operation, and described length-testing wheel group place is provided with the inductor that this length-testing wheel group of induction is rotated the number of turns, and this inductor is electrically connected with described control system;
(3) one reel is fixed on the output shaft of described motor by the coiling baffle plate, an electric wire also is fixed on the end of this electric wire on this reel by described winding displacement wheels and described length-testing wheel group successively;
(4) power-on, control system, motor, cylinder and inductor energising are set required coiling wire length by control system;
(5) by control system control machine operation, the output shaft of motor drives reel and rotates, electric wire keeps linear state after by winding displacement wheels and length-testing wheel group, thereby make electric wire on reel, twine neatly, the length-testing wheel group of sensing when inductor is rotated the number of turns when having reached setting value, control system takes advantage of and rotate the number of turns can draw electric wire according to the girth of length-testing wheel length has reached needs coiling length, and motor quits work;
(6) disassemble a coiling baffle plate, by the work of control system control cylinder, the cylinder output shaft shrinks, and promotes the pushing manipulation orchid by the activity swing arm and moves to the motor output shaft end, thereby reel is released from the end of motor output shaft.
2. automatic winding method according to claim 1 is characterized in that, described automatic winding displacement apparatus is arranged on the adapter plate, and this is with deciding plate by being arranged on the base that slide rail can horizontally slip.
3. automatic winding equipment of implementing the described automatic winding method of claim 1, it is characterized in that: it comprises an automatic winding device and an automatic winding displacement apparatus, this automatic winding displacement apparatus comprises that one is used for the be in line winding displacement wheels and of shape of electrical wire sorting are detected length-testing wheel group by wire length, this automatic winding device comprises a motor and a cylinder that is set up in parallel, described cylinder, motor, length-testing wheel group and winding displacement wheels linearly are arranged in order setting, slidably be arranged with a pushing manipulation orchid on the output shaft of described motor, the output shaft of described cylinder is provided with one and promotes the blue activity swing arm of sliding of described pushing manipulation, one inductor that can detect the described length-testing wheel group rotation number of turns is located at this length-testing wheel group one side, a control system and described cylinder, motor, inductor is electrically connected.
4. automatic winding equipment according to claim 3 is characterized in that, described winding displacement wheels comprise some rollers, and described roller is two line misregistrations to be arranged, and distance can be adjusted between the described two row rollers.
5. automatic winding equipment according to claim 4 is characterized in that, described length-testing wheel group comprises two rollers that are set up in parallel, and the distance between these two rollers can be adjusted.
6. automatic winding equipment according to claim 5 is characterized in that, described length-testing wheel group and winding displacement wheels are fixed on the adapter plate, and described adapter plate is by being arranged on the base that slide rail can horizontally slip.
7. automatic winding equipment according to claim 6 is characterized in that it also comprises a housing, and described cylinder, motor and control system are fixed in this housing, and the output shaft of this cylinder and motor passes this housing.
8. automatic winding equipment according to claim 6, it is characterized in that, described activity swing arm one end is fixed on the top of this cylinder output shaft, and the other end of this activity swing arm reaches the left side of described pushing manipulation orchid, in also being provided with a fixed pivot that is supported in the described activity swing arm on this housing.
9. automatic winding equipment according to claim 8 is characterized in that, it also comprises two coiling baffle plates, and a coiling baffle plate slidably is arranged on the right side of this pushing manipulation orchid, and a coiling baffle plate fixes on the end of this motor output shaft together by the lock screw detouchable.
10. automatic winding equipment according to claim 4 is characterized in that, these winding displacement wheels comprise six rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010610353 CN102126643B (en) | 2010-12-23 | 2010-12-23 | Automatic winding method and automatic winding equipment for implementing same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010610353 CN102126643B (en) | 2010-12-23 | 2010-12-23 | Automatic winding method and automatic winding equipment for implementing same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102126643A true CN102126643A (en) | 2011-07-20 |
| CN102126643B CN102126643B (en) | 2012-12-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010610353 Expired - Fee Related CN102126643B (en) | 2010-12-23 | 2010-12-23 | Automatic winding method and automatic winding equipment for implementing same |
Country Status (1)
| Country | Link |
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| CN (1) | CN102126643B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107640655A (en) * | 2016-07-20 | 2018-01-30 | 天津西青区瑞博生物科技有限公司 | Coil winding machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6175774A (en) * | 1984-09-21 | 1986-04-18 | Hitachi Ltd | Measuring, cutting and wind up device for flat cable |
| JPH02175570A (en) * | 1988-12-23 | 1990-07-06 | Yazaki Corp | Method for safely winding cable and device for stafly winding cable and device for detecting tension of cable |
| JPH05258984A (en) * | 1992-03-11 | 1993-10-08 | Toto Ltd | Wire winding method and device |
| GB2277102A (en) * | 1991-09-09 | 1994-10-19 | Desbury Ltd | "Cable coiler with coil stripper" |
| CN1449985A (en) * | 2002-04-08 | 2003-10-22 | 华为技术有限公司 | Cable winding method and cable winder |
| CN2782634Y (en) * | 2005-04-21 | 2006-05-24 | 天津港第四港埠公司 | Steel wire winding machine with antomatic measurement |
| CN1881484A (en) * | 2005-06-17 | 2006-12-20 | 中国科学院电工研究所 | High-temperature superconducting cable coiling machine and cable coiling method |
-
2010
- 2010-12-23 CN CN 201010610353 patent/CN102126643B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6175774A (en) * | 1984-09-21 | 1986-04-18 | Hitachi Ltd | Measuring, cutting and wind up device for flat cable |
| JPH02175570A (en) * | 1988-12-23 | 1990-07-06 | Yazaki Corp | Method for safely winding cable and device for stafly winding cable and device for detecting tension of cable |
| GB2277102A (en) * | 1991-09-09 | 1994-10-19 | Desbury Ltd | "Cable coiler with coil stripper" |
| JPH05258984A (en) * | 1992-03-11 | 1993-10-08 | Toto Ltd | Wire winding method and device |
| CN1449985A (en) * | 2002-04-08 | 2003-10-22 | 华为技术有限公司 | Cable winding method and cable winder |
| CN2782634Y (en) * | 2005-04-21 | 2006-05-24 | 天津港第四港埠公司 | Steel wire winding machine with antomatic measurement |
| CN1881484A (en) * | 2005-06-17 | 2006-12-20 | 中国科学院电工研究所 | High-temperature superconducting cable coiling machine and cable coiling method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107640655A (en) * | 2016-07-20 | 2018-01-30 | 天津西青区瑞博生物科技有限公司 | Coil winding machine |
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| Publication number | Publication date |
|---|---|
| CN102126643B (en) | 2012-12-19 |
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Granted publication date: 20121219 Termination date: 20181223 |
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| CF01 | Termination of patent right due to non-payment of annual fee |