CN102117976A - Solar battery connection line and manufacturing method thereof - Google Patents

Solar battery connection line and manufacturing method thereof Download PDF

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Publication number
CN102117976A
CN102117976A CN2010105948981A CN201010594898A CN102117976A CN 102117976 A CN102117976 A CN 102117976A CN 2010105948981 A CN2010105948981 A CN 2010105948981A CN 201010594898 A CN201010594898 A CN 201010594898A CN 102117976 A CN102117976 A CN 102117976A
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CN
China
Prior art keywords
terminals
solar cell
connecting line
valve jacket
cables
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2010105948981A
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Chinese (zh)
Inventor
叶健
杨明生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Anwell Digital Machinery Co Ltd
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Dongguan Anwell Digital Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Anwell Digital Machinery Co Ltd filed Critical Dongguan Anwell Digital Machinery Co Ltd
Priority to CN2010105948981A priority Critical patent/CN102117976A/en
Publication of CN102117976A publication Critical patent/CN102117976A/en
Priority to PCT/CN2011/083209 priority patent/WO2012083785A1/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • H01R13/68Structural association with built-in electrical component with built-in fuse
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Fuses (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a solar battery connection line which comprises a fuse holder, two cables and two plug terminals, wherein one ends of the cables are connected with the plug terminals and the other ends form terminals; the fuse holder comprises a fuse assembly, a holder body and an integrated insulated casing; the terminals of the two cables are respectively and fixedly connected with the holder body; the fuse assembly is arranged in the holder body and two ends of the fuse assembly are respectively and electrically connected with the terminals of the cables; the insulated casing covers the outside of the holder body and is connected with the cables in a sealing manner; when the current is excessive, the fuse holder effectively plays a role in power-off protection; and the integrated insulated casing covers the fuse assembly, the holder body and the terminals of the cables in a sealing manner to ensure that the solar battery connection line provided by the invention is waterproof and corrosion-resistant, meets the using requirements under outdoor severe environmental conditions, and ensures the stable reliability of the work of a solar battery. The invention also discloses a manufacturing method of the solar battery connection line.

Description

Solar cell connecting line and manufacture method thereof
Technical field
The present invention relates to a kind of connecting line, relate in particular to a kind of solar cell connecting line and manufacture method thereof.
Background technology
Inexhaustible solar energy more and more is subjected to people's favor because of its safety, clean, environmental protection.Solar energy industry becomes the rising industry that competitively chase in the whole world, in China, more and more enterprises is come in the middle of joining this " industry day by day ", China has become global the third-largest solar energy manufacture base, solar cell is the device that solar radiation is directly changed into electric energy, by cell panel is conversion of solar energy electric energy, pass through terminal box then, cable-assembly, controller and inverter are given AC load the power delivery that solar panel transforms, DC load and storage battery can be for the energy of people's daily life or work thereby effectively with conversion of solar energy be.Along with extensively promoting the use of of solar power generation; the special-purpose connecting line of solar cell is also runed and is given birth to; and development rapidly; when building solar power system; hundreds of solar panel need be got up by the connecting line connection in series-parallel; thereby obtain bigger power output; as passing through the capable series connection and the parallel way of row; when the output voltage at row two ends is big; capable electric current is increased; might cause output current excessive; the overload of electric current is damaged cell panel and other parts easily; power-off protection when therefore needing the introduction protective device to realize current overload; but because solar cell is used usually and is arranged in the changeable outdoor environment of awful weather; its connecting line and protective device generally all are in open-air state; expose to the sun and rain; work under bad environment; require described protective device must have waterproof; anticorrosion; therefore the performance of antiultraviolet needs a kind of overload protection function that has; waterproof; corrosion-resistant; good airproof performance and the connecting line that accords with the instructions for use under the outdoor severe environmental conditions realize that the output of solar cell connects.
Summary of the invention
The object of the present invention is to provide a kind of solar cell connecting line that has overload protection function and waterproof, corrosion-resistant, good airproof performance and accord with the instructions for use under the outdoor severe environmental conditions.
Another object of the present invention is to provide a kind of manufacture method that has overload protection function and waterproof, corrosion-resistant, good airproof performance and accord with the solar cell connecting line of the instructions for use under the outdoor severe environmental conditions.
To achieve these goals, the invention provides a kind of solar cell connecting line, comprise fuse holder, two cables and two plug terminals, described cable one end is connected with described plug terminal, the other end forms terminals, described fuse holder comprises fuse component, pedestal and integrated insulation valve jacket, the terminals of two described cables are fixedlyed connected with described pedestal respectively, described fuse component is installed in the described pedestal and two ends are electrically connected with the terminals of described cable respectively, and described insulation valve jacket is coated on outside the described pedestal and with described cable seal and is connected.
Preferably, described insulation valve jacket is the IXPE valve jacket, and described IXPE valve jacket two ends are the tip shape and are formed with the dimpled grain of some annulars.The cross-linking radiation reaction can take place in polyethylene under actinism; crosslinked back forms three-dimensional polymeric molecule; improved poly heat-resistant anticorrosive erosion grade; adopt the IXPE valve jacket can strengthen anti-aging, the radiation proof and the resistance to elevated temperatures of described solar cell connecting line; the protection fuse component is not damaged by extraneous adverse circumstances, improves the stability of solar cell working.Described dimpled grain structure can make the insulation shell nested structure tightr, enhanced leaktightness, and help draining, prevent to accumulate putting at insulation shell.
Preferably, described cable also is coated with the IXPE layer outward, because described cable need be exposed in the adverse circumstances equally, it is heat-resisting and ageing resistace is strong to be coated with the cable of IXPE layer.
Preferably, described solar cell connecting line also comprises two sealing rings, and described sealing ring is arranged between described insulation valve jacket and the described cable, and described sealing ring can effectively be strengthened the sealing between cable termination and the insulation valve jacket.
The present invention provides a kind of manufacture method of solar cell connecting line simultaneously, comprises the steps: that (1) provides two cables and two plug terminals, and described cable one end is connected with described plug terminal, and the other end forms terminals; (2) provide a fuse component and be used to install the pedestal of described fuse component, be separately fixed at the terminals of two described cables on the described pedestal and be electrically connected with the terminals of described cable respectively; (3) at described pedestal external application polyethylene moulding by casting one insulation valve jacket, described insulation valve jacket coats described pedestal and is connected with described cable seal.
Preferably, described cable also is coated with polyethylene layer outward, and described polyethylene layer is the IXPE layer, and described insulation valve jacket is the IXPE valve jacket, the IXPE valve jacket that polythene material is treated as by electron accelerator irradiation.
Compared with prior art; solar cell connecting line of the present invention can by plug terminal respectively realization be connected with solar cell and other parts; when output current is excessive; being provided with of fuse holder can effectively be cut off path and be played a protective role; the terminals of two cables are fixedly connected with the pedestal of fuse holder and be electrically connected respectively with the two ends of fuse component; described insulation valve jacket is shaped in outside the described pedestal; with fuse component; pedestal; and the sealing of the terminals of cable coats; compact conformation is small and exquisite; stable mechanical performance; waterproof not only; anticorrosion; antiultraviolet and good airproof performance; accord with the instructions for use under the outdoor severe environmental conditions, make the service behaviour of solar cell more reliable and more stable.Similarly, the solar cell connecting line that comes out of the manufacture method manufacturing of solar cell connecting line of the present invention has above-mentioned effect equally.
Description of drawings
Fig. 1 is the structural representation of the solar cell connecting line of the embodiment of the invention.
Fig. 2 is the structural representation of the fuse holder of embodiment of the invention solar cell connecting line.
Fig. 3 is the flow chart of the manufacture method of solar cell connecting line of the present invention.
Embodiment
With reference now to accompanying drawing, describe embodiments of the invention, the similar elements label is represented similar elements in the accompanying drawing.
With reference to figure 1 and Fig. 2, the solar cell connecting line of the embodiment of the invention comprises two cables 10, fuse holder 20 and two plug terminals 30, described cable 10 1 ends are connected with described plug terminal 30, the other end forms terminals 11, described plug terminal 30 docks coupling with the terminals of solar panel and other parts such as terminal box or inverter, can select suitable plug terminal 30 according to actual needs.Described fuse holder 20 comprises fuse component 22, pedestal 24 and integrated insulation valve jacket 26, the terminals 11 of two described cables 10 are fixedlyed connected with described pedestal 24 respectively, described fuse component 22 is installed in the described pedestal 24 and two ends are electrically connected with the terminals 11 of described cable 10, described fuse component 22 and existing component class are seemingly, thereby the principle of all utilizing molten mass fusion when electric current is excessive that the path at two ends is cut off can realize and being electrically connected of cable 10 by lead-in wire.Particularly, thereby described pedestal 24 two ends correspondences offer current supply cable 10 and insert the jack 25 that realization is electrically connected with fuse component 22, the terminals 11 of described cable 10 pass that described jack 25 stretches in the described pedestal 24 and with being electrically connected of fuse component 22, it is outer and be tightly connected with described cable 10 that described insulation valve jacket 26 is coated on described pedestal 24.
Preferably, described insulation valve jacket 26 is the IXPE valve jacket, and described insulation valve jacket 26 two ends are the tip shape and are formed with the dimpled grain 27 of some annulars.The cross-linking radiation reaction can take place in polyethylene under actinism; crosslinked back forms three-dimensional polymeric molecule; improved poly heat-resistant anticorrosive erosion grade; adopt the IXPE valve jacket can strengthen anti-aging, the radiation proof and the resistance to elevated temperatures of described solar cell connecting line; protection fuse component 22 is not damaged by extraneous adverse circumstances, improves the stability of solar cell working.The profile of described pedestal 24 and described insulation valve jacket 26 couplings, described insulation valve jacket 26 is located on the pedestal 24 and links together after by cast with the terminals 11 of cable 10, has good sealing, structure is small and exquisite, practical, described dimpled grain 27 is shape in the shape of a spiral also, can print sign on the described insulation valve jacket 26, convenient identification and attractive in appearance.Equally preferably, described cable 10 is outer also to be coated with the IXPE layers, because described cable 10 need be exposed in the adverse circumstances equally, it is heat-resisting and ageing resistace is strong to be coated with the cable 10 of IXPE layer.
Preferably, described solar cell connecting line also comprises two sealing rings 40, and described sealing ring 40 is arranged between described insulation valve jacket 26 and the described cable 10, and described sealing ring 40 can effectively be strengthened the terminals 11 of cable 10 and the sealing between the insulation valve jacket 26.
With reference to figure 3, the present invention provides a kind of manufacture method of solar cell connecting line simultaneously, comprises the steps:
S1: two cables and two plug terminals are provided, and described cable one end is connected with described plug terminal, and the other end forms terminals;
S2 a: fuse component is provided and is used to install the pedestal of described fuse component, be separately fixed at the terminals of two described cables on the described pedestal and be electrically connected with the terminals of described cable respectively;
S3: at described pedestal external application polyethylene moulding by casting one insulation valve jacket, described insulation valve jacket coats described pedestal and is connected with described cable seal.
At length, when make producing solar cell connecting line of the present invention, earlier fuse component 22 is installed in the pedestal 24, two cables 10 terminals 11 are separately passed the jack 25 of pedestal 24 and realize and being electrically connected of fuse component 22 by welding or other modes, then with the insulation valve jacket 26 of described pedestal 24 with cable 10 moulding by casting one polythene material on the position of described pedestal 24, described insulation valve jacket 26 forms the dimpled grain 27 of some annulars at the tip shape place at two ends hot pressing, make structure tightr on the one hand, help draining, help strengthening sealing property on the other hand.Again the insulation valve jacket 26 of described polythene material is treated as the IXPE valve jacket by electron accelerator irradiation behind the one-body molded described insulation valve jacket 26.Preferably, the described cable 10 outer polyethylene layers that also are coated with, described cable 10 is handled by electron accelerator irradiation together and is formed the IXPE layer.
Compared with prior art; solar cell connecting line of the present invention can by plug terminal 30 respectively realization be connected with solar cell and other parts; when output current is excessive; being provided with of fuse holder 20 can effectively be cut off path and be shielded; the terminals 11 of two cables 10 and the pedestal of fuse holder 20 24 are fixedly connected and be electrically connected respectively with the two ends of fuse component 22; described insulation valve jacket 26 is shaped in outside the described pedestal 24; with fuse component 22; pedestal 24; and terminals 11 sealings of cable 10 coat; compact conformation is small and exquisite; waterproof not only; corrosion-resistant and good airproof performance; accord with the instructions for use under the outdoor severe environmental conditions, make the service behaviour of solar cell more reliable and more stable.Similarly, the solar cell connecting line that comes out of the manufacture method manufacturing of solar cell connecting line of the present invention has above-mentioned effect equally.
Above disclosed only is the preferred embodiments of the present invention, can not limit the present invention's interest field certainly with this, and therefore the equivalent variations of being done according to the present patent application claim still belongs to the scope that the present invention is contained.

Claims (9)

1. solar cell connecting line, it is characterized in that: comprise fuse holder, two cables and two plug terminals, described cable one end is connected with described plug terminal, the other end forms terminals, described fuse holder comprises fuse component, pedestal and integrated insulation valve jacket, the terminals of two described cables are fixedlyed connected with described pedestal respectively, described fuse component is installed in the described pedestal and two ends are electrically connected with the terminals of described cable respectively, and described insulation valve jacket is coated on outside the described pedestal and with described cable seal and is connected.
2. solar cell connecting line as claimed in claim 1 is characterized in that: described insulation valve jacket is the IXPE valve jacket.
3. solar cell connecting line as claimed in claim 2 is characterized in that: described IXPE valve jacket two ends are the tip shape and are formed with the dimpled grain of some annulars.
4. solar cell connecting line as claimed in claim 1 is characterized in that: described cable also is coated with the IXPE layer outward.
5. solar cell connecting line as claimed in claim 1 is characterized in that: described solar cell connecting line also comprises two sealing rings, and described sealing ring is arranged between described insulation valve jacket and the described cable.
6. the manufacture method of a solar cell connecting line is characterized in that: comprise the steps:
(1) provide two cables and two plug terminals, described cable one end is connected with described plug terminal, and the other end forms terminals;
(2) provide a fuse component and be used to install the pedestal of described fuse component, be separately fixed at the terminals of two described cables on the described pedestal and be electrically connected with the terminals of described cable respectively;
(3) at described pedestal external application polyethylene moulding by casting one insulation valve jacket, described insulation valve jacket coats described pedestal and is connected with described cable seal.
7. the manufacture method of solar cell connecting line as claimed in claim 6 is characterized in that: described cable also is coated with polyethylene layer outward.
8. the manufacture method of solar cell connecting line as claimed in claim 7 is characterized in that: described polyethylene layer is the IXPE layer.
9. the manufacture method of solar cell connecting line as claimed in claim 6 is characterized in that: described insulation valve jacket is the IXPE valve jacket.
CN2010105948981A 2010-12-20 2010-12-20 Solar battery connection line and manufacturing method thereof Pending CN102117976A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN2010105948981A CN102117976A (en) 2010-12-20 2010-12-20 Solar battery connection line and manufacturing method thereof
PCT/CN2011/083209 WO2012083785A1 (en) 2010-12-20 2011-11-30 Solar cell connecting cable and manufacturing method therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010105948981A CN102117976A (en) 2010-12-20 2010-12-20 Solar battery connection line and manufacturing method thereof

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CN102117976A true CN102117976A (en) 2011-07-06

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WO (1) WO2012083785A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012083785A1 (en) * 2010-12-20 2012-06-28 东莞宏威数码机械有限公司 Solar cell connecting cable and manufacturing method therefor
CN106575554A (en) * 2014-07-24 2017-04-19 科奈克有限公司 An electrical connector
CN109904683A (en) * 2018-12-29 2019-06-18 厦门广成实业有限公司 A kind of Intelligent bathroom harness and its processing technology

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10992254B2 (en) 2014-09-09 2021-04-27 Shoals Technologies Group, Llc Lead assembly for connecting solar panel arrays to inverter
DE102021103302B3 (en) 2021-02-12 2022-02-10 Krüger-Werke GmbH Inline belay device
DE202021100702U1 (en) 2021-02-12 2022-05-16 Krüger-Werke GmbH Inline belay device

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FR2262899A1 (en) * 1974-02-28 1975-09-26 Rists Wires & Cables Ltd Cable strand with in-line fuse prodn. - is based on connecting fuse terminal to one end of conductors cut to length
JPS61189553U (en) * 1985-05-18 1986-11-26
JPH0574323A (en) * 1991-09-11 1993-03-26 Nippon Kouatsu Electric Co Fuse element
JPH0613042U (en) * 1991-12-16 1994-02-18 日本高圧電気株式会社 Electric wire fuse
US5772473A (en) * 1997-01-02 1998-06-30 Cheng; Wen-Tzung Fuse holder
US6376774B1 (en) * 1996-08-22 2002-04-23 Littelfuse Inc. Housing for cable assembly
CN2562350Y (en) * 2002-06-18 2003-07-23 樊邦弘 Overcurrent protector on power wire
CN201000776Y (en) * 2006-12-28 2008-01-02 宝胜科技创新股份有限公司 Radiation crosslinked branch cable
US20100139733A1 (en) * 2009-08-18 2010-06-10 General Electric Company Fused wiring harness for a photovoltaic system
CN201994507U (en) * 2010-12-20 2011-09-28 东莞宏威数码机械有限公司 Solar battery connecting wire

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JPH1140838A (en) * 1997-05-20 1999-02-12 Sharp Corp Solar cell module
DE202006007613U1 (en) * 2006-05-11 2006-08-17 Beck, Manfred Photovoltaic system for production of electrical energy, has thermal fuse provided in connecting lines between photovoltaic unit and hand-over point, where fuse has preset marginal temperature corresponding to fire temperature
DE102008027189A1 (en) * 2007-07-10 2009-01-15 Pfeffer, Roland Safety element for photovoltaic arrangement, has two electrical contacts, which are spaced from each other by electrically isolating fuse body
CN102117976A (en) * 2010-12-20 2011-07-06 东莞宏威数码机械有限公司 Solar battery connection line and manufacturing method thereof

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2262899A1 (en) * 1974-02-28 1975-09-26 Rists Wires & Cables Ltd Cable strand with in-line fuse prodn. - is based on connecting fuse terminal to one end of conductors cut to length
JPS61189553U (en) * 1985-05-18 1986-11-26
JPH0574323A (en) * 1991-09-11 1993-03-26 Nippon Kouatsu Electric Co Fuse element
JPH0613042U (en) * 1991-12-16 1994-02-18 日本高圧電気株式会社 Electric wire fuse
US6376774B1 (en) * 1996-08-22 2002-04-23 Littelfuse Inc. Housing for cable assembly
US5772473A (en) * 1997-01-02 1998-06-30 Cheng; Wen-Tzung Fuse holder
CN2562350Y (en) * 2002-06-18 2003-07-23 樊邦弘 Overcurrent protector on power wire
CN201000776Y (en) * 2006-12-28 2008-01-02 宝胜科技创新股份有限公司 Radiation crosslinked branch cable
US20100139733A1 (en) * 2009-08-18 2010-06-10 General Electric Company Fused wiring harness for a photovoltaic system
CN201994507U (en) * 2010-12-20 2011-09-28 东莞宏威数码机械有限公司 Solar battery connecting wire

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012083785A1 (en) * 2010-12-20 2012-06-28 东莞宏威数码机械有限公司 Solar cell connecting cable and manufacturing method therefor
CN106575554A (en) * 2014-07-24 2017-04-19 科奈克有限公司 An electrical connector
CN106575554B (en) * 2014-07-24 2019-12-31 科奈克有限公司 Electrical connector
CN109904683A (en) * 2018-12-29 2019-06-18 厦门广成实业有限公司 A kind of Intelligent bathroom harness and its processing technology
CN109904683B (en) * 2018-12-29 2021-03-23 厦门广成精密工业有限公司 Intelligent bathroom wire harness and processing technology thereof

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