CN109904683A - A kind of Intelligent bathroom harness and its processing technology - Google Patents
A kind of Intelligent bathroom harness and its processing technology Download PDFInfo
- Publication number
- CN109904683A CN109904683A CN201811637514.2A CN201811637514A CN109904683A CN 109904683 A CN109904683 A CN 109904683A CN 201811637514 A CN201811637514 A CN 201811637514A CN 109904683 A CN109904683 A CN 109904683A
- Authority
- CN
- China
- Prior art keywords
- fuse
- conducting wire
- transparent casing
- harness
- insulating layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
The invention discloses a kind of Intelligent bathroom harness and its processing technologys, the Intelligent bathroom harness includes the first conducting wire, fuse, the second conducting wire and transparent casing, the overhang insulation layer of first conducting wire and the second conducting wire, which peels off, exposes core wire, the fuse both ends are connect with the core wire of the first conducting wire and the second conducting wire respectively, the transparent casing is socketed in outside the insulating layer of fuse and the first conducting wire and the second conducting wire, the both ends of the transparent casing insulating layer hot-melt adhesive paste with the first conducting wire and the second conducting wire respectively.The present invention can be avoided temperature excessively high the case where leading to fuse heat damage, improve the quality of product.Transparent casing and insulating layer welding can be improved to the sealing performance of product, and whether fuse can be directly observed by transparent pipeline good.
Description
Technical field
The present invention relates to harness technical field more particularly to a kind of Intelligent bathroom harness and its processing technologys.
Background technique
Intelligent bathroom harness (intelligent closestool, intelligent faucet, the harness that intelligent shower etc. is used) needs to use temperature guarantor
Dangerous silk and water-proofing treatment, existing harness and are heated so that heat-shrink tube is shunk with protection pipe in fuse outer cover heat-shrink tube
Inner part is protected so that conducting wire is protected with fuse pin and fuse ontology since the shrinkage temperature of heat-shrink tube is higher than
The rated temperature of dangerous silk easily causes fuse when processing to fail, while heat-shrink tube and conducting wire are shown in and shrink gap by casing size,
Contraction time and shrinkage temperature influence, and easily cause gap, to not have waterproof action, make product failure.
Summary of the invention
The purpose of the present invention is to provide a kind of bathroom harness and its processing technologys, solve prior art fuse vulnerable to heat
The problem of damaging, making product failure.
To achieve the above object, the invention adopts the following technical scheme:
A kind of Intelligent bathroom harness, including the first conducting wire, fuse, the second conducting wire and transparent casing, first conducting wire and
The overhang insulation layer of second conducting wire, which peels off, exposes core wire, the fuse both ends core with the first conducting wire and the second conducting wire respectively
Line connection, the transparent casing are socketed in outside the insulating layer of fuse and the first conducting wire and the second conducting wire, and described is transparent
The both ends of the casing insulating layer hot-melt adhesive paste with the first conducting wire and the second conducting wire respectively.
It further, further include two waterproof collets, the waterproof collet is held on the connection of transparent casing and insulating layer
Place.
The waterproof collet includes upper half torus, lower half torus, two groups of springs and two groups of fixture blocks, the upper half
Torus and lower half torus are in semi-circular shape, and lower half torus both ends are provided with card slot, and upper half torus both ends are provided with peace
Hole is filled, the spring is fixed in mounting hole, and a part of the fixture block is placed in mounting hole and connect with spring, is exposed
Fixture block side outside mounting hole is that one intilted inclined-plane, the upper half torus pass through with lower half torus from top to bottom
Fixture block, which is connected in card slot, realizes connection.
Wherein, waterproof membrane is provided on the upper half torus and lower half circle inner wall of ring body face.
The upper half torus or lower half torus is equipped with mounting groove, is embedded with electronic tag or two dimension in mounting groove
Code icon.
Preferably, the material of the transparent casing is PVC.
The invention also discloses a kind of Intelligent bathroom harness processing technologys, comprising the following steps:
S1. it prepares fuse connecting line: taking a fuse and two conducting wires, the insulating layer of wire termination is peeled off and exposes core
Fuse both ends and the core wire of two conducting wires are separately connected by line, and fuse both ends and two core wires are by crimp or riveted company
It connects, forms fuse connecting line；
S2. it tests: the electrical property of test fuse connecting line；
S3. standby pipe: preparing transparent casing, transparent casing cut, and the length of transparent casing is made to be greater than fuse and exposed lead
The total length of line；
S4. it assembles: the transparent casing cut is inserted on fuse connecting line, transparent casing is made to be covered in fuse and exposed
Conducting wire outside；
S5. precompressed: the fuse connecting line for assembling transparent casing is put into precompressed in heat sealing machine, makes heat sealing machine and transparent casing
Two side ends precompressed 1s~2s；
S6. welding: after precompressed, heat sealing machine carries out localized hyperthermia's welding 1s~2s, and 86~90KwH of frequency of fusion process makes
The two sides of bright casing and the insulating layer welding of both threads beam, are molded as one；
S7. sizing cooling: after welding, the harness being molded as one be formed in heat sealing machine cool down 1s~5s after take out.
Further, further comprising the steps of:
S8., waterproof collet is installed: waterproof collet being installed in the junction of transparent casing and insulating layer；
S9. by conducting wire and fuse information write-in electronic tag or to encoding on two dimensional code, two dimensional code icon is inlaid in anti-
On water collet.
Wherein, the fixation for fixing fuse connecting line is equipped at the both ends for placing fuse connecting line in step S5
Seat, fixing seat are equipped with power-on test device.Length of the transparent casing two sides beyond wire insulation in the S4 is 2
~5cm.
After adopting the above technical scheme, the beneficial effects of the present invention are:
1, the present invention can be avoided temperature excessively high the case where leading to fuse heat damage, improve the quality of product.By transparent sheath
The sealing performance of product can be improved with insulating layer welding for pipe, and whether fuse can be directly observed by transparent pipeline good
It is good.
2, waterproof collet is added, the weld of transparent casing and insulating layer can be quickly connected in, the anti-of product can be improved
Water sealing property.Electronic tag or two dimensional code icon are set on waterproof connector simultaneously, it can be achieved that Fast-Maintenance is replaced.
Detailed description of the invention
Fig. 1 is that Fig. 1 is the structural diagram of the present invention.
Fig. 2 is schematic cross-sectional view of the invention.
Fig. 3 is the decomposition texture schematic diagram of waterproof collet of the present invention.
Fig. 4 is process flow chart of the invention.
Primary clustering symbol description:
1: the first conducting wire, 2: fuse, 3: the second conducting wires, 4: transparent casing, 5: waterproof collet, 51: upper half torus, 52: under
Semi-circular ring, 53: spring, 54: fixture block, 55: inclined-plane, 56: card slot, 57: mounting hole, 58: mounting groove, 6: insulating layer, 7: core wire.
Specific embodiment
It is with reference to the accompanying drawing and specific real in order to make those skilled in the art more fully understand technical solution of the present invention
Applying example, the present invention is described in further detail.
As shown in FIG. 1 to FIG. 2, the invention discloses a kind of Intelligent bathroom harness, including the first conducting wire 1, fuse 2,
Two conducting wires 3, transparent casing 4 and waterproof collet 5.The overhang insulation layer 6 of first conducting wire 1 and the second conducting wire 3, which peels off, exposes core wire 7,
2 both ends of fuse are connect with the core wire 7 of the first conducting wire 1 and the second conducting wire 3 respectively.The transparent of PVC material can be selected in transparent casing 4
Pipe, transparent casing 4 are socketed in outside the insulating layer 6 of fuse 2 and the first conducting wire 1 and the second conducting wire 3.The both ends of transparent casing 4
Respectively with 6 hot-melt adhesive paste of insulating layer of the first conducting wire 1 and the second conducting wire 3.Two waterproof collets 5 are held on transparent casing 4 and insulation
The junction of layer 6.
As shown in connection with fig. 3, waterproof collet 5 includes upper half torus 51,52, two groups of springs 53 of lower half torus and two groups of cards
Block 54.52 both ends of lower half torus are provided with card slot 56, and 51 both ends of upper half torus are provided with mounting hole 57, and spring 53 is fixed on
In mounting hole 57,54 part of fixture block is placed in mounting hole 57 and connect with spring 53, exposes 54 side of fixture block outside mounting hole 57
For an intilted inclined-plane 55 from top to bottom.Upper half torus 51 and lower half torus 52 pass through fixture block 54 and are connected in card slot 56
Interior realization connection.Lower half torus 52 combines to be formed with upper half torus 51 to match with the outer diameter of the first conducting wire 1 or the second conducting wire 3
The circular inner wall of conjunction.Waterproof membrane (not shown) is provided on 52 inner wall of upper half circular ring shape 51 and lower half circular ring shape.
Upper half torus 51 or lower half torus 52 are equipped with mounting groove 58, are embedded with electronic tag or two in mounting groove 58
Tie up code icon.
As shown in figure 4, the invention also discloses the processing technologys of above-mentioned Intelligent bathroom harness, comprising the following steps:
S1. it prepares fuse connecting line: preparing two conducting wires (i.e. the first conducting wire 1 and the second conducting wire 3) first with a fuse
2, the insulating layer 6 of the end of the first conducting wire 1 and the second conducting wire 3 is peeled off and exposes core wire 7, two core wires 7 connect respectively with fuse 2
It connects, forms fuse connecting line, core wire 7 and the junction of fuse 2 are by crimp or riveted reinforcing connection.
S2. test: the fuse connecting line after crimping need to carry out electric performance test, and main project to be tested includes leading
Logical test and operating temperature test etc..It can avoid because not tested early period, and after unqualified fuse connecting line is carried out
The processing of phase leads to the waste of unnecessary human and material resources.
S3. standby to manage: transparent casing 4 is cut, transparent casing 3 is put in guillotine or is cut by hand, it is transparent
The cutoff length of casing 3 need to be greater than the total length of fuse 2 and exposed core wire 7, and transparent casing 4 need to be than 2 connecting line of fuse
Long 4cm~10cm.
S4. it assembles: the transparent casing 4 cut and fuse connecting line being assembled, the transparent casing 4 cut
On fuse connecting line, positional relationship is regulated, transparent casing 4 need to be located at the centre of fuse connecting line, and transparent casing 4
To exceed the length of core wire 7 be 2cm~5cm for two sides.
S5. precompressed: by the two side ends that assembled transparent casing 4 is connected with fuse connecting line be placed under heat sealing machine into
Row precompressed is equipped with the fixing seat for fixing fuse connecting line at the both ends for placing fuse connecting line, and fixing seat is equipped with
For testing the test device of fuse connecting line energization test, to fix fuse connecting line and detection fuse and harness
Connection.Starting device declines the upper mold of heat sealing machine, makes assembled transparent casing 4 and fuse connecting line in welding
It is pressed between the upper die and lower die of machine, the spacing between upper die and lower die is 0.8mm~1mm, and squeeze time is 1s~2S.Precompressed
It can make to shape between transparent casing 4 and fuse connecting line, lay a good foundation to the welding in later period.
S6. welding: welder will continue to apply pressure in fusion point respectively after precompressed, and be applied by high-frequency current
High temperature, localized heat melt transparent casing 4 and fuse connecting line, keep the insulating layer 6 of 4 two sides of transparent casing and two conducting wires completely molten
Integrator completes the welding between fuse connecting line and transparent casing 4, and heat sealing machine, which carries out localized hyperthermia's weld time, to be continued
1s~2s, 86~90KwH of frequency of fusion process.
S7. sizing cooling: after welding, the harness being molded as one is formed in heat sealing machine cools down 1s~5s, to
It is taken out after cooling.
S8., waterproof collet is installed: waterproof collet 5 being installed in the junction of transparent casing 4 and insulating layer 6.By upper half annulus
Body 51 is placed on junction, then moves up lower half torus 52, moves up fixture block 54 and upper half torus 51
Side wall contact, under the action of the inclined-plane of fixture block 54 55,54 compressed spring 53 of fixture block is internally placed in mounting hole 57, fixture block
54 are moved upward at card slot 56, and spring 53 acts on outward, and making fixture block 54, pop-up is clamped with 56 phase of card slot outward.
S9. by two conducting wires and 2 information of fuse write-in electronic tag or to encoding on two dimensional code, by two dimensional code icon
It is inlaid on the mounting groove 58 of waterproof collet 5.When the damage of Intelligent bathroom circuit, visually can be observed by transparent casing 4
It is disconnected whether fuse melts, if fuze, which melts to break, needs replacing route, user can connect reader and obtain electronic tag
Data or user obtain relevant information, are then directly uploaded to Intelligent bathroom producer or harness is raw by scanning the two-dimensional code
House is produced, Intelligent bathroom producer or harness production produce house and quick-replaceable of visiting can be realized according to relevant information.It safeguards very square
Just.
In conclusion present invention can be suitably applied on Intelligent bathroom product, practicability is good.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art,
It should be covered by the protection scope of the present invention.
Claims (10)
1. a kind of Intelligent bathroom harness, it is characterised in that: described including the first conducting wire, fuse, the second conducting wire and transparent casing
The first conducting wire and the second conducting wire overhang insulation layer peel off expose core wire, the fuse both ends respectively with the first conducting wire and
The core wire of second conducting wire connects, and the transparent casing is socketed in outside the insulating layer of fuse and the first conducting wire and the second conducting wire
Portion, the both ends of the transparent casing insulating layer hot-melt adhesive paste with the first conducting wire and the second conducting wire respectively.
2. Intelligent bathroom harness as described in claim 1, it is characterised in that: further include two waterproof collets, the waterproof clip
Head is held on the junction of transparent casing and insulating layer.
3. Intelligent bathroom harness as claimed in claim 2, it is characterised in that: the waterproof collet include upper half torus,
Lower half torus, two groups of springs and two groups of fixture blocks, the upper half torus and lower half torus are in semi-circular shape, lower half annulus
Body both ends are provided with card slot, and upper half torus both ends are provided with mounting hole, and the spring is fixed in mounting hole, the card
A part of block is placed in mounting hole and connect with spring, exposes the fixture block side outside mounting hole and slopes inwardly from top to bottom for one
Inclined-plane, the upper half torus and lower half torus are connected in card slot by fixture block and realize connection.
4. Intelligent bathroom harness as claimed in claim 3, it is characterised in that: in the upper half torus and lower half torus
Waterproof membrane is provided on wall surface.
5. Intelligent bathroom harness as claimed in claim 3, it is characterised in that: on the upper half torus or lower half torus
Equipped with mounting groove, electronic tag or two dimensional code icon are embedded in mounting groove.
6. bathroom harness processing technology as described in claim 1, it is characterised in that: the material of the transparent casing is PVC.
7. a kind of Intelligent bathroom harness processing technology, it is characterised in that: the following steps are included:
S1. it prepares fuse connecting line: taking a fuse and two conducting wires, the insulating layer of wire termination is peeled off and exposes core
Fuse both ends and the core wire of two conducting wires are separately connected by line, and fuse both ends and two core wires are by crimp or riveted company
It connects, forms fuse connecting line；
S2. it tests: the electrical property of test fuse connecting line；
S3. standby pipe: preparing transparent casing, transparent casing cut, and the length of transparent casing is made to be greater than fuse and exposed lead
The total length of line；
S4. it assembles: the transparent casing cut is inserted on fuse connecting line, transparent casing is made to be covered in fuse and exposed
Conducting wire outside；
S5. precompressed: the fuse connecting line for assembling transparent casing is put into precompressed in heat sealing machine, makes heat sealing machine and transparent casing
Two side ends precompressed 1s~2s；
S6. welding: after precompressed, heat sealing machine carries out localized hyperthermia's welding 1s~2s, and 86~90KwH of frequency of fusion process makes
The two sides of bright casing and the insulating layer welding of both threads beam, are molded as one；
S7. sizing cooling: after welding, the harness being molded as one be formed in heat sealing machine cool down 1s~5s after take out.
8. Intelligent bathroom harness processing technology as claimed in claim 7, it is characterised in that: further comprising the steps of:
S8., waterproof collet is installed: waterproof collet being installed in the junction of transparent casing and insulating layer；
S9. by conducting wire and fuse information write-in electronic tag or to encoding on two dimensional code, two dimensional code icon is inlaid in anti-
On water collet.
9. Intelligent bathroom harness processing technology as claimed in claim 7 or 8, it is characterised in that: placing insurance in step S5
The both ends of silk connecting line are equipped with the fixing seat for fixing fuse connecting line, and fixing seat is equipped with power-on test device.
10. Intelligent bathroom harness processing technology as claimed in claim 9, it is characterised in that: the transparent casing two in step S4
Length of the side beyond wire insulation is 2~5cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811637514.2A CN109904683B (en) | 2018-12-29 | 2018-12-29 | Intelligent bathroom wire harness and processing technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811637514.2A CN109904683B (en) | 2018-12-29 | 2018-12-29 | Intelligent bathroom wire harness and processing technology thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109904683A true CN109904683A (en) | 2019-06-18 |
| CN109904683B CN109904683B (en) | 2021-03-23 |
Family
ID=66943418
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811637514.2A Active CN109904683B (en) | 2018-12-29 | 2018-12-29 | Intelligent bathroom wire harness and processing technology thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109904683B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113314263A (en) * | 2020-02-26 | 2021-08-27 | 杭州海康威视数字技术股份有限公司 | Wire rod and image acquisition equipment |
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| Publication number | Publication date |
|---|---|
| CN109904683B (en) | 2021-03-23 |
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