CN102115930A - Method and device for processing compact sirospun yarns - Google Patents
Method and device for processing compact sirospun yarns Download PDFInfo
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Abstract
本发明涉及一种紧密赛络纺纱线的加工方法及其装置,该方法包括:第一粗纱(1)和第二粗纱(2)经过后罗拉(8)、中罗拉(9)、前罗拉(10)完成牵伸后,分别进入须条引导装置(7)的第一入口(4)和第二入口(5),并在出口(6)处汇合成细纱(3);该加工装置,包括:后罗拉(8)、中罗拉(9)、前罗拉(10)、导纱钩(11)以及须条引导装置(7),其中所述的须条引导装置(7)与机架固定连接,其包括第一入口(4)、第一入口(5)和出口(6)。本发明的加工方法简单,所获得的赛络纺纱线与传统赛络纺纱线相比毛羽更少,同时单股捻度更多;本发明的加工装置只需在传统的赛络纺纺纱装置通过加装须条引导装置,操作简便。
The invention relates to a processing method and device for compact siro spun yarn, the method comprising: the first roving (1) and the second roving (2) pass through the rear roller (8), the middle roller (9), the front roller (10) after drafting is completed, enter the first entrance (4) and the second entrance (5) of the strand guiding device (7) respectively, and merge into spun yarn (3) at the exit (6); the processing device, Including: rear roller (8), middle roller (9), front roller (10), yarn guide hook (11) and strand guiding device (7), wherein said strand guiding device (7) is fixed to the frame A connection comprising a first inlet (4), a first inlet (5) and an outlet (6). The processing method of the present invention is simple, and the obtained siro spun yarn has less hairiness than the traditional siro spun yarn, and at the same time has more single-strand twist; The device is easy to operate by adding a whisker guide device.
Description
技术领域technical field
本发明属纱线加工及其装置领域,特别是涉及一种紧密赛络纺纱线的加工方法及其装置。The invention belongs to the field of yarn processing and devices thereof, in particular to a processing method and device for compact siro spun yarns.
背景技术Background technique
减少毛羽,提高纤维强度,改变织物外观、提高产品竞争力,是多年来业内专家、生产企业孜孜不倦的追求。自上世纪80年代末Ernst Fehrer博士提出旨在消除纺纱三角以提高纱线品质的紧密纺纱技术以来,国际知名的各大纺机制造商、研发机构纷纷投入大量人力、物力研制紧密纺纱(CompactSpinning)装置。1999年巴黎ITMA上第一台紧密纺纱装置展出至今短短的几年内,紧密纺纱以其独特的纺纱原理、优越的成纱性能、显著的经济效益得到纺织界人士的普遍关注,发展极为迅猛,成为环锭纺最具标志性进展的技术进步。它最突出的特点是缩小了前罗拉钳口须条三角区,使得成纱结构有了较大改善,可以大幅度减少毛羽,同时成纱强力、细纱条干均匀度都得到了改善,尤其对高支纱产品品质的提升,效果非常显著。Reducing hairiness, improving fiber strength, changing the appearance of fabrics, and improving product competitiveness have been the tireless pursuits of experts and manufacturers in the industry for many years. Since Dr. Ernst Fehrer proposed the compact spinning technology aimed at eliminating the spinning triangle to improve yarn quality in the late 1980s, internationally renowned textile machinery manufacturers and R&D institutions have invested a lot of manpower and material resources in the development of compact spinning. (CompactSpinning) device. The first compact spinning device was exhibited at Paris ITMA in 1999. In just a few years, compact spinning has attracted widespread attention from people in the textile industry due to its unique spinning principle, superior yarn forming performance and significant economic benefits. It has developed extremely rapidly and has become the most symbolic technological progress in ring spinning. Its most prominent feature is that it reduces the triangular area of the front roller nip, which greatly improves the yarn structure and can greatly reduce hairiness. At the same time, the yarn strength and evenness of the spun yarn are improved, especially for The effect of improving the quality of high-count yarn products is very significant.
赛络纺是澳大利亚羊毛工业研究院(CSIRO)于1975~1976年发明,并与国际羊毛局(IWS)共同研究发展出来的新型纺纱方法。它的原理是:两根粗纱以一定的间距平行喂入环锭细纱机的同一牵伸机构,以平行状态同时被牵伸,从前罗拉夹持点出来后形成保持一定间距的两根纤维束,此两根须条由于前罗拉以下的环锭加捻作用自然汇聚,捻合成股线,然后经过导纱钩、钢丝圈卷取到纱管上,成为赛络纺纱线。赛络纺纱线具有表面纤维排列整齐、毛羽少及外观光洁的特点。这是由于在纺赛络纺纱线的过程中,单纱加捻区域的长度低于纤维的平均长度,且施加的捻度又小,这使得单纱中的纤维螺旋线与纱轴的夹角较小,从而使得单纱中的单纤维不致因受到扭曲力的较大影响而横向突出纱的外表面。Siro spinning is a new spinning method invented by the Australian Wool Industry Research Institute (CSIRO) from 1975 to 1976 and jointly researched and developed with the International Wool Bureau (IWS). Its principle is: two rovings are fed into the same drafting mechanism of the ring spinning frame in parallel at a certain distance, and are drafted simultaneously in a parallel state, and form two fiber bundles at a certain distance after coming out from the clamping point of the front roller. The two strands are naturally converged due to the twisting effect of the ring spindle below the front roller, twisted into strands, and then wound up on the bobbin through the yarn guide hook and traveler to become the Siro spun yarn. Siro spun yarn has the characteristics of neatly arranged surface fibers, less hairiness and smooth appearance. This is because in the process of spinning siro spun yarns, the length of the twisted region of the single yarn is lower than the average length of the fiber, and the applied twist is small, which makes the angle between the fiber helix in the single yarn and the yarn axis Smaller, so that the single fiber in the single yarn will not protrude laterally from the outer surface of the yarn due to the greater influence of the twisting force.
作为目前最具代表性的新型环锭纺纱技术,紧密纺和赛络纺各具特点,如何将其融合于同一纱线产品成为高档纱线产品的发展方向。As the most representative new ring spinning technology at present, compact spinning and siro spinning have their own characteristics. How to integrate them into the same yarn product has become the development direction of high-end yarn products.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种紧密赛络纺纱线的加工方法及其装置,该加工方法简单,所获得的赛络纺纱线与传统赛络纺纱线相比毛羽更少,同时单股捻度更多;本发明的加工装置只需在传统的赛络纺纺纱装置通过加装须条引导装置。The technical problem to be solved by the present invention is to provide a processing method of compact siro spun yarn and its device, the processing method is simple, and the obtained siro spun yarn has less hairiness compared with traditional siro spun yarn, Simultaneously, there are more single-strand twists; the processing device of the present invention only needs to install a whisker guiding device on the traditional siro spinning device.
本发明的一种紧密赛络纺纱线的加工方法包括:A kind of processing method of compact siro spinning yarn of the present invention comprises:
第一粗纱和第二粗纱经过后罗拉、中罗拉、前罗拉完成牵伸后,分别进入须条引导装置的第一入口和第二入口,并在出口处汇合成细纱。After the first roving and the second roving pass through the back roller, the middle roller and the front roller to complete the drafting, they enter the first entrance and the second entrance of the beard guiding device respectively, and merge into spun yarns at the exit.
纺纱过程中,须条引导装置改变了加捻三角区的形态,其引导槽与纤维须条的作用长度能够使捻度充分传递到单股纤维须条上,同时使得两股纤维须条在出口处汇合后依然获得加捻效果。最终实现了在环锭细纱机上一次性纺制股线。During the spinning process, the beard guiding device changes the shape of the twisting triangle, and the length of action between the guide groove and the fiber beard can fully transfer the twist to the single fiber beard, and at the same time make the two strands of fiber beard at the exit The twisting effect can still be obtained after converging. Finally, yarns are spun in one go on the ring spinning frame.
本发明的一种紧密赛络纺纱线的加工装置,包括:后罗拉、中罗拉、前罗拉、导纱钩以及须条引导装置,其中所述的须条引导装置与机架固定连接,其包括两个入口即第一入口和第二入口,且第一入口和第二入口与出口连成的空心半圆锥体形成纤维须条的引导槽(如图2所示)。A processing device for compact siro spun yarn of the present invention comprises: rear rollers, middle rollers, front rollers, yarn guide hooks and strand guiding devices, wherein the strand guiding devices are fixedly connected to the frame, and It includes two entrances, that is, the first entrance and the second entrance, and the hollow semi-cone formed by the first entrance, the second entrance and the exit forms a guide groove for fiber whiskers (as shown in Figure 2).
所述的须条引导装置的宽度为20~30mm,高度为10~20mm,与纤维须条的作用长度为6~10mm。The width of the whisker guiding device is 20-30mm, the height is 10-20mm, and the length of interaction with the fiber whiskers is 6-10mm.
所述的两个入口即第一入口和第二入口均为直径3~6mm的半圆,第一入口与第二入口之间间隔为5~10mm;出口为直径2~4mm的半圆。The two entrances, the first entrance and the second entrance, are both semicircles with a diameter of 3-6mm, and the interval between the first entrance and the second entrance is 5-10mm; the exit is a semicircle with a diameter of 2-4mm.
为了避免纤维挂花,该加工装置的任何尖角壁面均进行倒角处理;为了改善装置的耐磨性,须条引导装置(7)一般选用聚氨酯材料。In order to avoid fiber scratches, any sharp-edged walls of the processing device are chamfered; in order to improve the wear resistance of the device, the beard guiding device (7) is generally made of polyurethane material.
有益效果Beneficial effect
本发明的加工方法简单,通过加装须条引导装置,使得两股纤维须条能够先受到机械集聚的作用,然后在出口处汇集加捻,由于全程受到须条引导装置的托持、隔离作用,须条间相互干扰较小,与传统赛络纺纱线相比毛羽更少,同时单股捻度更多,与传统紧密纺纱线相比股线效果更加明显。The processing method of the present invention is simple. By installing the strand guiding device, the two strands of fiber strands can be mechanically gathered first, and then gathered and twisted at the exit. The whole process is held and isolated by the strand guiding device. , the mutual interference between the strands is small, the hairiness is less compared with the traditional siro-spun yarn, and the single-strand twist is more, and the ply effect is more obvious compared with the traditional compact-spun yarn.
附图说明Description of drawings
图1是赛络纺纺纱装置的结构示意图:1,2-粗纱,3-细纱,7-须条引导装置,8-后罗拉,9-中罗拉,10-前罗拉,11-导纱钩;Figure 1 is a schematic diagram of the structure of the Siro spinning device: 1, 2-roving, 3-spun yarn, 7-sliver guiding device, 8-rear roller, 9-middle roller, 10-front roller, 11-yarn guide hook ;
图2是须条引导装置的结构示意图:1,2-粗纱,3-细纱,4,5-入口,6-出口,7-须条引导装置。Fig. 2 is a structural schematic diagram of the strand guiding device: 1, 2-roving, 3-spun yarn, 4, 5-entrance, 6-exit, 7-the strand guiding device.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
粗纱1和粗纱2经过后罗拉8、中罗拉9、前罗拉10完成牵伸后,分别进入须条引导装置7的入口4和5,并在出口6处汇合成细纱3。After the roving 1 and the roving 2 pass through the rear roller 8, the middle roller 9 and the front roller 10 to complete the drafting, they enter the
纺纱过程中,须条引导装置7改变了加捻三角区的形态,其引导槽与纤维须条的作用长度能够使捻度充分传递到单股纤维须条上,同时使得两股纤维须条在出口6处汇合后依然获得加捻效果。最终实现了在环锭细纱机上一次性纺制股线。During the spinning process, the beard guiding
所述的须条引导装置7与机架固定连接,其宽度为30mm,高度为20mm,与纤维须条的作用长度为10mm。入口4和5为直径6mm的半圆,两个入口之间间隔为10mm,出口6为直径4mm的半圆。入口与出口连成的空心半圆锥体形成纤维须条的引导槽。Described
实施例2Example 2
粗纱1和粗纱2经过后罗拉8、中罗拉9、前罗拉10完成牵伸后,分别进入须条引导装置7的入口4和5,并在出口6处汇合。After the roving 1 and the roving 2 pass through the rear roller 8, the middle roller 9 and the front roller 10 to complete the drafting, they enter the
纺纱过程中,须条引导装置7改变了加捻三角区的形态,其引导槽与纤维须条的作用长度能够使捻度充分传递到单股纤维须条上,同时使得两股纤维须条在出口6处汇合后依然获得加捻效果。最终实现了在环锭细纱机上一次性纺制股线。During the spinning process, the beard guiding
所述的须条引导装置7与机架固定连接,其宽度为25mm,高度为15mm,与纤维须条的作用长度为8mm。入口4和5为直径5mm的半圆,两个入口之间间隔为8mm,出口6为直径3mm的半圆。入口与出口连成的空心半圆锥体形成纤维须条的引导槽。Described
实施例3Example 3
粗纱1和粗纱2经过后罗拉8、中罗拉9、前罗拉10完成牵伸后,分别进入须条引导装置7的入口4和5,并在出口6处汇合。After the roving 1 and the roving 2 pass through the rear roller 8, the middle roller 9 and the front roller 10 to complete the drafting, they enter the
纺纱过程中,须条引导装置7改变了加捻三角区的形态,其引导槽与纤维须条的作用长度能够使捻度充分传递到单股纤维须条上,同时使得两股纤维须条在出口6处汇合后依然获得加捻效果。最终实现了在环锭细纱机上一次性纺制股线。During the spinning process, the beard guiding
所述的须条引导装置7与机架固定连接,其宽度为20mm,高度为10mm,与纤维须条的作用长度为6mm。入口4和5为直径3mm的半圆,两个入口之间间隔为5mm,出口6为直径2mm的半圆。入口与出口连成的空心半圆锥体形成纤维须条的引导槽。Described
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| CN102304793A (en) * | 2011-08-24 | 2012-01-04 | 东华大学 | Broken yarn detection device for Sirospun |
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| CN111074390A (en) * | 2019-12-30 | 2020-04-28 | 武汉纺织大学 | Sirospun hairiness removing device |
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| CN108625022A (en) * | 2017-04-06 | 2018-10-09 | 李文雅 | A kind of wrapping Yarn spinning method |
| CN108625021B (en) * | 2017-04-06 | 2021-04-27 | 李文雅 | A kind of preparation method of double-colored short fiber wrapped short fiber wrapped yarn |
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| CN108950767A (en) * | 2018-10-12 | 2018-12-07 | 盐城工业职业技术学院 | Thread guide devices and SEILE textile system applied to SEILE textile system |
| CN108950767B (en) * | 2018-10-12 | 2024-05-07 | 盐城工业职业技术学院 | Leading device used in siro spinning system and siro spinning system |
| CN111074390A (en) * | 2019-12-30 | 2020-04-28 | 武汉纺织大学 | Sirospun hairiness removing device |
| CN113943990A (en) * | 2021-11-12 | 2022-01-18 | 武汉纺织大学 | Core-spun spinning device and new-structure core-spun spinning method with completely wrapped macro cores |
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| CN102115930B (en) | 2012-05-09 |
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