CN102114829A - Cleaning and drying integrated car washing line - Google Patents

Abstract

A washing and wiping integrated car washing line comprises a gantry frame, wherein pulleys are arranged at the lower ends of two vertical edges and are vertically crossed with two parallel slideways and move, the washing line is characterized in that only one group of gantry frame is arranged, a group of horizontal washers fixed on a horizontal bar and two groups of upright post washers symmetrically arranged on upright posts are respectively arranged in the gantry frame structure, rolling brush groups are linearly arranged at the middle sections of the horizontal washers, horizontal diagonal rolling brush structures are arranged at the two ends of the horizontal diagonal rolling brush structures, the upright post washers are longitudinally arranged, an upright post diagonal rolling brush group is arranged at the upper part, a vertical rolling brush group is arranged at the middle part, and tire rolling brushes are arranged in parallel at the lower part; all the cleaning devices except the rolling brush of the tyre comprise a cleaning rolling brush, a wiper and a drying silk ribbon which are arranged in parallel, and also comprise a water spray pipe and a liquid spray pipe, wherein each rolling brush group is connected with a rotation, displacement and angle control motor, and electrical elements are configured according to a control program. The whole process of flushing, washing and wiping is completed at one time through the linkage of a plurality of groups of automatic rolling brush groups, and the automatic rolling brush group has the functions of saving energy and water and high efficiency, particularly has small volume and is suitable for common car washing shops.

Description

Cleaning and drying integrated car washing line

technical field

The invention relates to an automatic car maintenance device, which is a car washing equipment integrating cleaning and drying.

Background technique

The mechanical car washing device is developed on the basis of manual work, the purpose is to reduce heavy physical labor and improve the damage to the human body caused by the harsh car washing environment, and save car washing time.

At present, the mechanical car washing lines with a high degree of automation mainly include tunnel type and gantry reciprocating type. These two car washing lines are composed of upper roller brushes, symmetrical side roller brushes and two sets of tire roller brushes. The brush, side roller brush, and tire roller brush are cleaned sequentially under the state of water spray, and the drying process can be done manually, or the car body can be dried with high-power strong wind. The disadvantages of these car washing lines are that they occupy a large space, consume high energy and water, and take a long time to wash cars. Generally, small and medium-sized car washing shops cannot accommodate the huge volume of automatic car washing lines. gain popularity.

Contents of the invention

The object of the present invention is to provide an integrated car washing line for cleaning and drying, which has small volume, low energy consumption, less water use, high cleaning efficiency and low equipment cost.

The cleaning and drying integrated car washing line of the present invention includes water supply and cleaning liquid pipelines, sensor devices and electrical devices for performing control, and the pulleys at the lower ends of the two vertical sides of the gantry frame are vertically intersected and moved with two parallel slideways. There is only one group of gantry frames, the inner frame and beams, as well as the columns and horizontal bars are all provided with slideways, except for the beams, the other parts are also equipped with lead screws, a group of horizontal cleaners are fixed on the horizontal bars, and two sets of cleaners are symmetrically arranged on the columns. Group of column cleaners; the middle section of the horizontal cleaner is arranged in a straight line with roller brush groups, and there are horizontal oblique pull roller brush structures at both ends. The column cleaners are arranged longitudinally. Tire roller brush: all cleaner structures except the tire roller brush include parallel cleaning roller brushes, wipers, drying ribbons, water spray pipes and liquid spray pipes, and the shaft ends of each roller brush are connected to their respective motors. The bottom plate where the rolling brush group is installed is connected with the pull rod and the slider, and the electrical components are configured according to the control program.

The car washing line of the present invention can adjust the moving distance of the gantry frame according to the length of different models, and adjust the position of the column cleaner to adapt to the width of different vehicles. The cable-stayed roller brush group moves up and down along the fixed slideway to form an arbitrary triangle, which can make the roller brush group close to the car body along the slope of the lower width and upper narrowness of the car and avoid the obstacles of the car mirror, so that there is no dead angle for car washing and column cleaning The roller brush group in the middle section of the device can also vertically slide down and move up vertically along the column cleaner, and together with the obliquely pulled roller brush group, it can complete the task of avoiding the reflector. The rotation of the horizontal bar enables the horizontal washer to rotate forward and backward less than 90° to complete the cleaning of the horizontal plane of the car roof, the downward slope of the car windshield, the car hood, the car trunk, the front and the rear of the car. The two oblique pull roller brush groups inclined downward at both ends of the horizontal washer change the downward angle of the roller brushes on the beveled side, and the long side of the horizontal oblique pull group moves horizontally along the horizontal washer with the help of the slideway installed on the horizontal bar , making it a suitable brush to meet the needs of different car models with different widths, fronts, and arc angles of the body. Compared with other mechanical car washing lines, the car washing line of the present invention adopts a roller brush with a smaller diameter, uses a wiper and a ribbon to dry, realizes small size, energy saving, and water saving, and completes the whole process of flushing, washing, and drying at one time , and has energy-saving, water-saving, high-efficiency functions, especially small size, suitable for ordinary car wash shops.

Description of drawings

Fig. 1 is the overall schematic diagram of car washing line of the present invention;

Fig. 2 is a schematic diagram of the gantry frame and the ground slide rail;

Fig. 3 is a simplified structural diagram of the inclined-stay roller brush set installed on the car washing line;

Fig. 4 is a schematic diagram of the gantry frame, the column and the horizontal bar setting slideways, leading screws and pull rods;

Fig. 5 is a schematic diagram of the layout of the column cleaner;

Fig. 6 is the front view of column cleaner;

Fig. 7 is a schematic diagram of a horizontal cleaner;

Figure 8 is a front view of the horizontal cleaner;

Figure 9 is a front view of the wiper structure;

Figure 10 is a top view of the wiper structure;

Figure 11 is a bottom view of the wiper structure;

Fig. 12 is a structural schematic diagram of drying ribbon;

Figure 13 is a top view of Figure 12;

Fig. 14 is a structural diagram of a pull rod and a leading screw.

Detailed ways

The cleaning and drying integrated car washing line includes water supply and cleaning liquid pipelines, sensor devices and electrical devices for performing control. There are pulleys at the lower end of the gantry frame 1 that intersect with two parallel slideways on the ground perpendicularly and move in the frame slideway 15. One set The gantry frame structure and slideways are shown in Fig. 1 and Fig. 2. It is characterized in that only one set of gantry frames is provided, slideways are set on the inner frame, crossbeams, columns and horizontal bars, and lead screws are also provided on all parts except the crossbeams, see Figure 4: There are two symmetrically arranged column cleaners 3 in the gantry frame, and the upper ends of the two columns of the column cleaner 3 are at right angles to each other. The short side places the upper slideway 16 and combines with the crossbeam of the gantry frame 1, see Fig. 3, Fig. 5. Each group of column cleaners 3 is arranged vertically, and the upper part is provided with a column oblique pull roller brush structure 6A, which is located on the hypotenuse of the right angle in the column cleaner structure, forming a triangle with the upper part of the column at right angles, and the middle part is vertically provided with cleaning roller brushes 11, and the lower part of the column is connected with the cleaning machine. The roller brush 11 is arranged side by side with the tire roller brush 14, as shown in Fig. 6, and the cleaning roller brush 11 is juxtaposed and the wiper 10A and the drying ribbon 9 are arranged on the outside, and the other half of the roller brush bottom plate 17 is arranged side by side. The wiper 10B and the drying ribbon 9, the water spray pipe and the liquid spray pipe are placed on the bottom plate 17 of the rolling brush. Each group of rolling brush shafts is parallel to the column, and the shaft ends of the rolling brushes are connected with respective motor belts 24, and are connected on the slideway and the leading screw of the column body by the base plate. There are also water spray pipes and liquid spray pipes installed side by side in the gantry frame. The motor 25 of the post washer is set to rotate oppositely along the gantry frame crossbeam, and the roller brush of the washer rotates clockwise or counterclockwise.

From Figures 1 and 3, it can be seen that the hollow part of the column vertically passes through the horizontal bar 2, and the horizontal bar 2 fixes the horizontal cleaner 7, and there are rotators 8 at both ends, and are combined with the leading screw 4 and the slideway 5 on the inside of the gantry frame. The rotator 8 can make the horizontal washer 7 turn forward or backward for less than 90° rotation. A horizontal mid-stage rotator 20 is also arranged at the fixed position of the horizontal cleaner 7 and the horizontal bar 2 . The middle of the horizontal cleaning device 7 is provided with a horizontal middle-section roller brush group, and both ends have a horizontal oblique-stayed roller brush group structure 6B, as shown in Figure 1 and Figure 7. In the obliquely pulling displacement slideway 23, the back of the base plate is combined with the horizontal rod leading screw 4 through the pull rod 12, and combined with the horizontal obliquely pulling displacement slideway 23 through the pull rod 12, see FIG. 14 .

Horizontal washer 7 is arranged on the parallel slideway of horizontal bar 2, see Fig. 8, two groups of cleaning roller brushes 11 that horizontal cleaner 7 is arranged horizontally set up middle segment roller brush group 21, facade is provided with middle segment wiper board 22, middle segment roller brush Group 21 is arranged on the side of the middle section of the horizontal bar through the rotating structure and is shown in Fig. 1. The wiper 10A and the drying ribbon 9 are arranged in parallel on one side of the roller brush, and the wiper 10B and the drying ribbon 9 are also arranged on the other side.

All cleaners except tire roller brushes do not include wipers and drying ribbons, and the rest of the structure includes cleaning roller brushes, wipers, drying ribbons, and water spray pipes and liquid spray pipes arranged in parallel; each cleaner and The roller brush groups are connected with their respective rotation, displacement and angle control motors, and the water spray pipes and liquid spray pipes are provided with automatic valves, and each roller brush group is provided with sensing elements to connect with the controller.

The cleaning roller brush 11 of the present invention has the bristles fixed on the shaft cylinder, and the bristles are radially dispersed. The structure of wiper 10 is shown in Fig. 9, Fig. 10, and the rubber plate 19 of wiper 10 has spring bar 26 fixed spring 27 on one side, rubber inflatable body 28, foam body 29 are combined on the bottom of rubber plate 19, and the outermost layer is wiper strip 30. The rubber inflatable body 28 is an elastic body. The wiper strip 30 is composed of multiple composite plastic molding sheets higher than the radius of the bristles, and the formed edges are straight, oblique and arc-shaped, as shown in FIG. 11 . The structure of the water squeezer 13 is shown in Fig. 12 and Fig. 13. The drying ribbon 31 is a sheet of chemical fiber fabric, and a closed-loop ribbon 31 is installed between two pairs of oppositely rotating rollers. Body 28. The water squeezer 13 of drying ribbon shares a motor with the roller brush 11.

Driven by two synchronous motors, the horizontal bar 2 moves up and down on the inside of the frame along the lead screw 4 and the slideway 5, and drives the horizontal cleaner 7 to move forward from the middle of the roof or to the lower rear, and is horizontally moved under the action of the rotator 8 The cleaning device 7 is rotated less than 180° relative to the ground, so that the front and rear sloped glass front and the rear of the car are cleaned successively.

The cleaning and drying integrated car washing line of the present invention is equipped with a distance sensor and computer control, which can adapt to the width of different vehicles and the change of the width of each vehicle itself. The distance sensor continuously sends out a signal source, which is transmitted to the central computer, and then the central computer It is transmitted to the pillar washer, and the rotating screw between the gantry frame, and the rotating screw changes the angle of the tie rod, so that the pillar washer can be adapted to various vehicles, various parts of each vehicle, and the width of various parking conditions .

Claims (9)

1. clean, wiping integrated car washing track, comprise water supply and cleaning liquid pipeline, carry out senser element and the electrical part controlled, gantry frame two stile lower ends are established that pulley all intersects vertically with two parallel slideways and are moved, it is characterized in that only establishing one group of gantry frame, inside casing and crossbeam and column and horizon bar all are provided with slideway, remaining part also is respectively equipped with leading screw except that crossbeam, fixes one group of horizontal cleaning device on the horizon bar, is symmetrical arranged two groups of column cleaning devices on column; Horizontal cleaning device stage casing straight-though arrangement round brush group, two ends have level tiltedly to draw roller brushes structure, and the column cleaning device is vertical arrangement, and top is provided with column and tiltedly draws roller brushes structure, middle part that vertical round brush group, bottom tire round brush arranged side by side are set; All cleaner structures except that the tire round brush include the cleaning round brush, the Windshield Wiper that be arranged in parallel, dry silk ribbon, also comprise water jet standpipe and sparge pipe, each round brush axle head connects motor separately, and the base plate that the round brush group is installed is connected with slide block with pull bar, and presses control program configuration electric elements.

2. cleaning according to claim 1, wiping integrated car washing track, the structure that it is characterized in that horizontal cleaning device (7) is that two groups of round brush (11) are provided with stage casing Wiper blade (22) at round brush group (21), the facade that base plate one side straight-though arrangement at both ends, stage casing adding therebetween be arranged in parallel, and with Windshield Wiper (10A, 10B) with dry silk ribbon (9) arranged parallel on the same straight line in two ends, round brush group (21) outside, water jet standpipe and sparge pipe are placed on each round brush base plate, and spinner (8) can make horizontal cleaning device (7) forward or backward less than 90 ° of rotations; Windshield Wiper (10) connects cleaning device by Windshield Wiper spring bar (18); Horizontal cleaning device (7) also is provided with horizontal mid-section spinner (20) with horizon bar (2) fixed position.

3. cleaning according to claim 1, wiping integrated car washing track, it is characterized in that having in the gantry frame two symmetrically arranged column cleaning devices (3), two columns of column cleaning device (3) upper end is inside right angle mutually, the column bottom is connected with leading screw in the gantry frame by telescopic lever (12), its column minor face is settled slideway and is combined with the crossbeam of gantry frame, column cleaning device (3) is provided with more than column inside casing longitudinal middle part and tiltedly draws round brush group (6), vertically be provided with below the middle part and clean round brush (11), with clean round brush (11) side by side and at arranged outside Windshield Wiper (10A), dry silk ribbon (9), second half settles Windshield Wiper (10B) side by side round brush base plate (17), dry silk ribbon (9), water jet standpipe and sparge pipe are placed on the round brush base plate (17), and the column bottom is set up in parallel tire round brush (14) with cleaning round brush (11).

4. cleaning according to claim 1, wiping integrated car washing track, it is characterized in that each tiltedly draws round brush group structure (6), its round brush plate outer side connects the pull bar (12) of removable angle, and the pull bar other end is connected with the leading screw (4) that is fixed on horizon bar or the column body by S. A..

5. cleaning according to claim 4, wiping integrated car washing track, what it is characterized in that horizontal cleaning device (7) two ends tiltedly draws roller brushes structure (6), and its base plate is placed in the level parallel with horizon bar and tiltedly draws on the displacement slideway (23);

The roller brushes structure (6) that tiltedly draws that column cleaning device (3) is settled is connected with leading screw (4) on the straight flange base plate by the back mounted pull bar of round brush hypotenuse base plate (17) (12); Tiltedly draw roller brushes structure (6) to be placed on horizon bar or the column,, change angle by pull bar and leading screw connection structure all by slideway (5) realization level or vertical shifting.

6. cleaning according to claim 1, wiping integrated car washing track, it is characterized in that drying silk ribbon (9) structure: squeezer (13) is two pairs of axles side by side, silk ribbon (31) is placed every pair of axle inner support arranged side by side circlewise, and set off inflated rubber body (28) in silk ribbon ring inboard.

7. cleaning according to claim 1, wiping integrated car washing track, spring bar (26) fixing spring (27) is arranged at offset plate (19) the one side top that it is characterized in that Windshield Wiper (10), inflated rubber body (28), cavernous body (29) are arranged at offset plate (19) bottom, and outermost layer is wiper strip (30).

8. cleaning according to claim 1, wiping integrated car washing track is characterized in that inflated rubber body (28) makes elastic body for inflated rubber.

9. cleaning according to claim 1, wiping integrated car washing track is characterized in that wiper strip (30) is to mould strip piece by the multiple staggered glue that is higher than the bristle radius, and the sheet edge is straight flange, three kinds of combinations of hypotenuse and arc limit.

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