CN102110734A - Nanocrystalline silicon/crystalline silicon heterojunction photovoltaic cell - Google Patents

Nanocrystalline silicon/crystalline silicon heterojunction photovoltaic cell Download PDF

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CN102110734A
CN102110734A CN2011100207906A CN201110020790A CN102110734A CN 102110734 A CN102110734 A CN 102110734A CN 2011100207906 A CN2011100207906 A CN 2011100207906A CN 201110020790 A CN201110020790 A CN 201110020790A CN 102110734 A CN102110734 A CN 102110734A
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silicon layer
silicon
photovoltaic cell
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CN102110734B (en
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杨宏
帅争峰
王鹤
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Xian Jiaotong University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
    • H01L31/072Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type
    • H01L31/0745Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type comprising a AIVBIV heterojunction, e.g. Si/Ge, SiGe/Si or Si/SiC solar cells
    • H01L31/0747Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PN heterojunction type comprising a AIVBIV heterojunction, e.g. Si/Ge, SiGe/Si or Si/SiC solar cells comprising a heterojunction of crystalline and amorphous materials, e.g. heterojunction with intrinsic thin layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells

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Abstract

The invention discloses a nanocrystalline silicon/crystalline silicon heterojunction photovoltaic cell. The cell sequentially comprises a front side silver electrode, a front side TCO (transparent conductive oxide) conductive thin film, a p type heavily doped nanocrystalline silicon layer, a p type lightly doped nanocrystalline silicon layer, a p type lightly diffused crystalline silicon layer, an n type crystalline silicon layer, an intrinsic nanocrystalline silicon layer, an n type nanocrystalline silicon, a back side TCO conductive thin film and a back side silver electrode. The p type lightly doped nanocrystalline silicon layer and the p type lightly diffused crystalline silicon layer are prepared between the p type heavily doped nanocrystalline silicon layer and an n type crystalline silicon substrate on the front side of the cell, and a thin buffer layer and a concentration gradient junction are formed between the p type heavily doped nanocrystalline silicon layer and the n type crystalline silicon substrate. By utilizing the structure, the problem of lattice mismatch between the p type layer and an i type layer of the conventional heterojunction photovoltaic cell can be overcome, an interface electric field can be enhanced, the compounding of an interface can be reduced, the open-circuit voltage and a fill factor of the photovoltaic cell can be improved, and the photoelectric conversion efficiency can be improved.

Description

A kind of nanometer silicon/crystalline silicon heterojunction photovoltaic cell
Technical field
What the present invention relates to is a kind of new construction of photovoltaic cell, belongs to the photovoltaic field.
Background technology
Photovoltaic cell is developing to both direction as a kind of electrooptical device that directly utilizes solar energy always, and one is the production cost that reduces photovoltaic cell, and another is the photoelectric conversion efficiency that improves photovoltaic cell.Simultaneously, the stability of photovoltaic cell also is a problem that merits attention.
Crystal silicon photovoltaic cell has the photoelectric conversion efficiency height, and the advantage of production technology maturation occupies more than 80% of photovoltaic cell Gross World Product all the time.But traditional crystal silicon photovoltaic cell need carry out for a long time at high temperature when producing, high-temperature technology may make silicon materials produce more defects, can be restricted to the raising of battery efficiency, and in the pyroprocess if there is the pollution meeting greatly to reduce the efficient of battery, material and production environment have all been proposed higher requirement; Simultaneously, hot environment can increase the production cost of battery.The present present situation of crystal silicon photovoltaic cell is: photoelectric conversion efficiency is higher, but cost is also too high.So people turn to research amorphous silicon photovoltaic battery, the amorphous silicon photovoltaic battery has solved the problem of production temperature, and it can be produced at low temperatures, simultaneously because the optical absorption coefficient of amorphous silicon is big, the very thin thickness that battery is required has been saved the production material, thereby has reduced the production cost of battery.But the efficient of amorphous silicon photovoltaic battery is relatively low, simultaneously, the amorphous silicon photovoltaic battery faces the problem of a light-induced degradation again, the photoelectric conversion efficiency that is the amorphous silicon photovoltaic battery can reduce along with the increase of light application time, this problem does not well solve all the time, influenced the life-span of amorphous silicon photovoltaic battery, its stability awaits further raising.Thus people sought another approach be exactly with the broad-band gap amorphous silicon as Window layer, monocrystalline silicon, polycrystalline silicon material be as substrate, forms the heterojunction photovoltaic cell.Existing higher photoelectric conversion efficiency, cost is relatively low again.Originally develop pn type heterojunction photovoltaic cell, develop pin type heterojunction photovoltaic cell subsequently again.
In recent years, Japan Sanyo company has developed a kind of amorphous silicon-crystal silicon heterojunction photovoltaic cell---HIT battery, its basic structure is P type amorphous silicon membrane layer/intrinsic amorphous silicon thin layer/n type monocrystalline silicon layer, the highest laboratory efficient of this kind HIT battery is 23%, and the efficient of commercially available 200W assembly is 17%.This battery has two-sided symmetrical structure, and there is the intrinsic amorphous silicon film n type monocrystalline silicon both sides, front one deck p type amorphous silicon layer, and one deck n is adopted at the back side +The type amorphous silicon respectively has layer of transparent electrode layer and electrode at front and back afterwards as back of the body electric field.This structure has made full use of the effect of amorphous silicon good surface passivation, and the cell efficient of preparing reaches more than 20%.And whole process flow all is to realize down at 200 ℃, reduced the damage of thermal stress to the battery sheet, reduced production cost simultaneously.
Yet, also there is weakness in the HIT battery, mainly comprise n type and the heavily doped amorphous silicon membrane of p type in its structure, but n type and the heavily doped amorphous silicon membrane of p type are because the doping content height can make the structure of amorphous silicon membrane distort, cause " dead layer " easily, influenced the mobility of few son simultaneously, caused a large amount of defective complex centres, thereby cause the open circuit voltage of battery and fill factor, curve factor to reduce, dark current increases, the short circuit current of battery reduces, and the HIT battery also has the discontinuous problem of interface electric field, and the performance of battery is caused certain influence.
In addition, amorphous silicon material exists more interfacial state and defective, in order to guarantee the photo-generated carrier barrier region that drifted about, form photogenerated current, must limit the thickness of N type amorphous silicon layer, this has just increased the absorption of Window layer to sunlight, also makes the short circuit current of battery reduce.And there is the phenomenon of photo attenuation in amorphous silicon material, has influence on the generated output and the useful life of battery component.
The discontinuous problem of HIT heterojunction battery interface electric field at present improves photovoltaic cell open circuit voltage and fill factor, curve factor simultaneously, realizes higher photoelectric conversion efficiency.The present invention proposes a kind of nanometer silicon/crystalline silicon heterojunction photovoltaic cell structure: by on crystalline silicon substrate, forming the concentration gradient knot, also be that the window material layer is to the resilient coating between the crystalline silicon substrate simultaneously, in the technology implementation procedure, by changing CH in the deposition process 4And B 2H 6Concentration change the energy gap and the doping content of resilient coating respectively, make its energy gap by the 1.97ev gradual change to 1.75ev, realize the continuous variation of interface electric field, simultaneously owing to formed the concentration gradient knot, can be formed with and render a service the field, quickened to photo-generated carrier separation, improved the collection rate of charge carrier, it is compound to reduce the interface, can obtain bigger open circuit voltage and photoelectric conversion efficiency.
Summary of the invention
The object of the invention is to improve the deficiency of existing photovoltaic cell structure, overcome the discontinuous problem of HIT battery interface electric field, obtain a kind of photoelectric conversion efficiency height, on the crystalline silicon substrate of battery, form the silicon heterogenous photovoltaic cell of nano silicon crystal of concentration gradient knot.
The present invention is achieved through the following technical solutions:
The laminated layer sequence of battery set gradually from top to bottom for: positive silver electrode, positive TCO conductive film, p type heavy doping nanometer silicon layer are p +Layer, p type light dope nanometer silicon layer are that gently to spread crystal silicon layer be p for p layer, p type -Layer, n type crystal silicon layer, intrinsic nanometer silicon layer are i layer, n type nanometer silicon layer, back side TCO conductive film, back silver electrode; Or positive silver electrode, positive TCO conductive film, n type heavy doping nanometer silicon layer are n +Layer, n type light dope nanometer silicon layer are that gently to spread crystal silicon layer be n for n layer, n type -Layer, p type crystal silicon layer, intrinsic nanometer silicon layer are i layer, p type nanometer silicon layer, back side TCO conductive film, back silver electrode, wherein doping content: p +Layer>p layer>p -Layer, n +Layer>n layer>n -Layer.
The energy gap of p type heavy doping nanometer silicon layer is 1.95ev~1.99ev.
P type light dope nanometer silicon layer is the graded bandgap of 1.97ev to 1.75ev.
Described crystalline silicon substrate is CZ monocrystalline substrate, FZ monocrystalline substrate or polysilicon substrate, and the surface has suede structure.
The thickness of p type or n type light dope nanometer silicon layer and light diffusion crystal silicon layer is 9~11 nanometers.
Utilize the present invention in battery, to form the structure of concentration gradient knot, can obtain the production cost lower than common crystal silicon photovoltaic cell; Than better stability of common amorphous silicon battery and photoelectric conversion efficiency; Heterojunction battery structure of the present invention can overcome the discontinuous problem of HIT battery interface battery, simultaneously, reason owing to the concentration gradient knot, can be formed with and render a service the field, improved the collection rate of charge carrier, it is compound to have reduced the interface, has improved the open circuit voltage of battery, thereby has improved the photoelectric conversion efficiency of battery.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Below in conjunction with accompanying drawing content of the present invention is described in further detail.
Embodiment
Laminated layer sequence of the present invention is followed successively by: the structure that positive silver electrode, positive TCO conductive film, the heavily doped nanometer silicon layer of p type, p type light dope nanometer silicon layer, p type gently spread crystal silicon layer, n type crystal silicon layer, intrinsic nanometer silicon layer, n type nanometer silicon layer, back side TCO conductive film, back silver electrode is the example explanation.At first choose n type crystal silicon chip, it is carried out chemical cleaning technology and the making herbs into wool in producing of conventional crystal silicon cell, on n type crystal silicon chip, spread the p type layer of one deck low concentration then by diffusion technology, utilize the wet-etching technology of RENA to remove back of the body knot again, edge pn knot, on the diffusingsurface that n type crystal silicon chip keeps, utilize the pecvd process lightly doped nanometer silicon layer of deposition one deck p type earlier then, deposit the heavily doped nanometer silicon layer of one deck p type again, successively deposit one deck nano-silicon intrinsic layer and one deck n type nanometer silicon layer going to carry on the back on the knot face of n type crystal silicon chip afterwards, utilize the method for sputter to make the TCO conducting film respectively again after the deposition, utilize the positive back face printing silver electrode of screen printing technique at last at the battery sheet on battery sheet two sides.With reference to shown in Figure 1: 1. positive silver electrode, 2. positive TCO conductive film, the heavily doped nanometer silicon layer of 3.p type, 4.p type light dope nanometer silicon layer, 5.p type gently spread crystal silicon layer, 6.n type crystal silicon layer, 7. intrinsic nanometer silicon layer, 8.n type nanometer silicon layer, 9. back side TCO conductive film, 10. back silver electrode.
With laminated layer sequence shown in Figure 1 is the example explanation, and preparation process comprises following step:
(1) choose n type crystal silicon chip, the resistivity of silicon chip is 1 Ω cm, and the thickness of silicon chip is about 200 μ m, goes damage and making herbs into wool to handle to silicon chip.
(2) carry out diffusion technology on n type crystal silicon chip, at first prepare the p type layer of one deck low concentration by the diffused with boron source on n type crystal silicon chip, by control process parameters, making the p type gently spread crystal silicon layer 5 thickness is 10 nanometers, and the surface concentration of boron is 1.0 * 10 17/ cm 3, utilize the wet-etching technology of RENA to remove back of the body knot, edge pn knot again.
(3) the p type at the n type crystal silicon chip that passes through above-mentioned processing gently spreads on the crystal silicon layer 5, adopts pecvd process to deposit p type light dope nanometer silicon layer 4 and p type heavy doping nanometer silicon layer 3 respectively.
Pass through to change CH in the technical process 4And B 2H 6Concentration change the energy gap and the doping content of sedimentary deposit respectively, the thickness that finally obtains p type light dope nanometer silicon layer 4 is 10 nanometers, doping content is 1.0 * 10 18/ cm3; The thickness of p type heavy doping nanometer silicon layer 3 is 10 nanometers, and doping content is 1.0 * 10 19/ cm3.
(4) in the above-mentioned side of going to carry on the back the knot processing of n type crystal silicon chip process, utilize pecvd process successively deposition intrinsic nanometer silicon layer 7 and n type nanometer silicon layer 8, the thickness of intrinsic nanometer silicon layer 7 and n type nanometer silicon layer 8 is 10 nanometers, and depositing temperature is controlled at about 200 ℃.
(5) at the tow sides of the n type crystal silicon chip of handling through above-mentioned steps, utilize sputtering technology to deposit positive TCO conductive film 2 and back side TCO conductive film 9, the thickness of TCO conductive film is 60nm~100nm, and square resistance is 20 Ω/.
(6) utilize the method for silk screen printing to print positive silver electrode 1 and back silver electrode 10 at last on above-mentioned double-edged TCO conductive film, low-temperature sintering is adopted in the printing of front and back electrode symmetry.
By above specific embodiments, be 154.8cm at area 2N type crystal silicon chip on prepare open circuit voltage U Oc=654.2mV, operating voltage is 540mV, short circuit current I Sc=5.323A, operating current are 4.885A, fill factor, curve factor FF=75.75%, the photovoltaic cell of photoelectric conversion efficiency η=17.04%.
The technological means that the present invention adopts is to prepare the concentration gradient knot on the crystalline silicon substrate material of battery, thereby form the thin resilient coating between Window layer material and the crystalline silicon substrate, the concentration gradient knot can be formed with renders a service the field, strengthened the interface electric field, it is compound to have reduced the interface in the battery, improve the carrier collection rate of battery, thereby improved the open circuit voltage of battery, fill factor, curve factor and photoelectric conversion efficiency; Overcome the discontinuous problem of HIT heterojunction battery interface electric field.Utilize nano silicon material, can effectively improve the problem of amorphous silicon material photo attenuation.

Claims (5)

1. nanometer silicon/crystalline silicon heterojunction photovoltaic cell is characterized in that: the laminated layer sequence of battery set gradually from top to bottom for: positive silver electrode, positive TCO conductive film, p type heavy doping nanometer silicon layer are p +Layer, p type light dope nanometer silicon layer are that gently to spread crystal silicon layer be p for p layer, p type -Layer, n type crystal silicon layer, intrinsic nanometer silicon layer are i layer, n type nanometer silicon layer, back side TCO conductive film, back silver electrode; Or positive silver electrode, positive TCO conductive film, n type heavy doping nanometer silicon layer are n +Layer, n type light dope nanometer silicon layer are that gently to spread crystal silicon layer be n for n layer, n type -Layer, p type crystal silicon layer, intrinsic nanometer silicon layer are i layer, p type nanometer silicon layer, back side TCO conductive film, back silver electrode, wherein doping content: p +Layer>p layer>p -Layer, n +Layer>n layer>n -Layer.
2. nanometer silicon/crystalline silicon heterojunction photovoltaic cell according to claim 1 is characterized in that: the energy gap of p type heavy doping nanometer silicon layer is 1.95ev~1.99ev.
3. nanometer silicon/crystalline silicon heterojunction photovoltaic cell according to claim 1 is characterized in that: p type light dope nanometer silicon layer is the graded bandgap of 1.97ev to 1.75ev.
4. nanometer silicon/crystalline silicon heterojunction photovoltaic cell according to claim 1 is characterized in that: described crystalline silicon substrate is CZ monocrystalline substrate, FZ monocrystalline substrate or polysilicon substrate, and the surface has suede structure.
5. nanometer silicon/crystalline silicon heterojunction photovoltaic cell according to claim 1 is characterized in that: the thickness of p type or n type light dope nanometer silicon layer and light diffusion crystal silicon layer is 9~11 nanometers.
CN2011100207906A 2011-01-18 2011-01-18 Nanocrystalline silicon/crystalline silicon heterojunction photovoltaic cell Expired - Fee Related CN102110734B (en)

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Cited By (10)

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CN102569481A (en) * 2012-02-01 2012-07-11 南开大学 Nano silicon window layer with gradient band gap characteristic and preparation method thereof
CN102709340A (en) * 2012-05-30 2012-10-03 浙江晶科能源有限公司 Heterojunction solar cell of inclined metal contact structure based on N type silicon wafer
CN102709347A (en) * 2012-05-30 2012-10-03 浙江晶科能源有限公司 Heterojunction solar cell with buried grid structure
CN103035773A (en) * 2011-09-30 2013-04-10 株式会社半导体能源研究所 Photoelectric conversion device
CN103066147A (en) * 2012-12-28 2013-04-24 浙江金贝能源科技有限公司 Double PIN junction double-face solar battery of P type silicon substrate
CN103165722A (en) * 2013-03-27 2013-06-19 上海空间电源研究所 Microcrystalline silicon thin film solar cell
CN103985778A (en) * 2014-05-21 2014-08-13 常州天合光能有限公司 Heterojunction solar cell with selective emitting electrode and manufacturing method thereof
CN107170850A (en) * 2017-05-25 2017-09-15 君泰创新(北京)科技有限公司 The preparation method and heterojunction solar battery of a kind of heterojunction solar battery
CN112151636A (en) * 2020-08-21 2020-12-29 隆基绿能科技股份有限公司 Silicon-based heterojunction solar cell and preparation method thereof
CN114628543A (en) * 2020-11-27 2022-06-14 嘉兴阿特斯技术研究院有限公司 Heterojunction solar cell and manufacturing method thereof

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US9437768B2 (en) 2011-09-30 2016-09-06 Semiconductor Energy Laboratory Co., Ltd. Photoelectric conversion device
CN103035773A (en) * 2011-09-30 2013-04-10 株式会社半导体能源研究所 Photoelectric conversion device
CN103035773B (en) * 2011-09-30 2016-11-02 株式会社半导体能源研究所 Photoelectric conversion device
CN102569481B (en) * 2012-02-01 2014-04-02 南开大学 Nano silicon window layer with gradient band gap characteristic and preparation method thereof
CN102569481A (en) * 2012-02-01 2012-07-11 南开大学 Nano silicon window layer with gradient band gap characteristic and preparation method thereof
CN102709340A (en) * 2012-05-30 2012-10-03 浙江晶科能源有限公司 Heterojunction solar cell of inclined metal contact structure based on N type silicon wafer
CN102709347A (en) * 2012-05-30 2012-10-03 浙江晶科能源有限公司 Heterojunction solar cell with buried grid structure
CN103066147A (en) * 2012-12-28 2013-04-24 浙江金贝能源科技有限公司 Double PIN junction double-face solar battery of P type silicon substrate
CN103066147B (en) * 2012-12-28 2016-08-03 浙江金贝能源科技有限公司 A kind of double PIN junction double-sided solar batteries of P-type silicon substrate
CN103165722A (en) * 2013-03-27 2013-06-19 上海空间电源研究所 Microcrystalline silicon thin film solar cell
CN103985778B (en) * 2014-05-21 2016-01-20 常州天合光能有限公司 Heterojunction solar battery with selective emitter and preparation method thereof
CN103985778A (en) * 2014-05-21 2014-08-13 常州天合光能有限公司 Heterojunction solar cell with selective emitting electrode and manufacturing method thereof
CN107170850A (en) * 2017-05-25 2017-09-15 君泰创新(北京)科技有限公司 The preparation method and heterojunction solar battery of a kind of heterojunction solar battery
CN112151636A (en) * 2020-08-21 2020-12-29 隆基绿能科技股份有限公司 Silicon-based heterojunction solar cell and preparation method thereof
CN112151636B (en) * 2020-08-21 2022-07-15 隆基绿能科技股份有限公司 Silicon-based heterojunction solar cell and preparation method thereof
CN114628543A (en) * 2020-11-27 2022-06-14 嘉兴阿特斯技术研究院有限公司 Heterojunction solar cell and manufacturing method thereof

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