CN103219413A - A kind of graphene radial heterojunction solar cell and preparation method thereof - Google Patents
A kind of graphene radial heterojunction solar cell and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及太阳能电池技术领域,具体涉及一种石墨烯径向异质结太阳能电池及其制备方法。The invention relates to the technical field of solar cells, in particular to a graphene radial heterojunction solar cell and a preparation method thereof.
背景技术Background technique
太阳能作为一种可再生能源,被认为是能有效替代化石燃料的一种新型能源。同时,全球对太阳能的需求逐年增加。太阳能电池是一种有效的光电转换器件,被认为是能有效保护环境,有效利用清洁能源,最有前途的新型技术之一。而太阳能电池的效率和制作成本是限制太阳能电池发展的两个关键因素,因此,为了提高太阳能电池的效率并降低其制造成本,近几年来各种太阳能电池技术和新型结构相继涌出。异质结太阳能电池作为一种高效率太阳能电池有望成为未来太阳能电池产业化的主导方向,而径向结太阳能电池作为一种新型结构有很大的发展前景,石墨烯作为一种新型导电材料在太阳能电池上有很广阔的应用范围。As a renewable energy source, solar energy is considered to be a new type of energy that can effectively replace fossil fuels. At the same time, the global demand for solar energy is increasing year by year. Solar cells are an effective photoelectric conversion device, and are considered to be one of the most promising new technologies that can effectively protect the environment and effectively utilize clean energy. The efficiency and production cost of solar cells are two key factors limiting the development of solar cells. Therefore, in order to improve the efficiency of solar cells and reduce their manufacturing costs, various solar cell technologies and new structures have emerged in recent years. As a high-efficiency solar cell, heterojunction solar cells are expected to become the leading direction of solar cell industrialization in the future, while radial junction solar cells, as a new type of structure, have great development prospects. Solar cells have a wide range of applications.
异质结太阳能电池是日本三洋公司创造的一种高效太阳能电池,据文献【Kinoshita,T.;Fujishima,D.;Yano,A.The approaches for high efficiencyHITTM solar cell with very thin(<100μm)silicon wafer over23%.The 26thEuropean Photovoltaic Solar Energy Conference and Exhibition,Hamburg,Germany,2011:871-874】报道其效率目前已达23.7%。异质结太阳能电池在制造工艺中利用了薄膜工艺的优势,结合了非晶硅和晶体硅材料的特点,该太阳能电池的最大优势是低温工艺,对硅衬底的要求较低,同时有利于硅衬底的减薄,有效地节省了太阳能电池的制作成本,高的稳定性,电池性能不会随温度升高而衰减,不会出现类似非晶硅太阳能电池的因光照而衰退的现象,且其制备工艺简单,同时低温工艺不仅有利于节约能源,而且可以优化器件特性,避免了高温处理过程中可能产生的性能退化。Heterojunction solar cell is a high-efficiency solar cell created by Sanyo Corporation of Japan. According to the literature [Kinoshita, T.; Fujishima, D.; Yano, A. over23%. The 26thEuropean Photovoltaic Solar Energy Conference and Exhibition, Hamburg, Germany, 2011: 871-874] reported that its efficiency has reached 23.7%. Heterojunction solar cells take advantage of thin-film technology in the manufacturing process, combining the characteristics of amorphous silicon and crystalline silicon materials. The biggest advantage of this solar cell is the low-temperature process, which has lower requirements for silicon substrates and is conducive to The thinning of the silicon substrate effectively saves the production cost of solar cells, high stability, and the performance of the cells will not decay as the temperature rises, and there will be no phenomenon of degradation due to light similar to amorphous silicon solar cells. Moreover, the preparation process is simple, and at the same time, the low-temperature process is not only beneficial to energy saving, but also can optimize device characteristics and avoid performance degradation that may occur during high-temperature treatment.
径向结太阳能电池其对光的吸收发生在轴向,可以有效地提高光的利用,同时载流子的分离发生在径向,减少输运距离,减少电子空穴的复合,有效提高载流子的收集效率,从而显著地提高了太阳能电池的短路电流和转换效率。The absorption of light in radial junction solar cells occurs in the axial direction, which can effectively improve the utilization of light. At the same time, the separation of carriers occurs in the radial direction, which reduces the transport distance, reduces the recombination of electrons and holes, and effectively improves the current carrying capacity. The collection efficiency of electrons can significantly improve the short-circuit current and conversion efficiency of solar cells.
石墨烯是一种新型发展起来的具有良好透光性和导电性的材料,其在室温下具有高速的电子迁移率,达1.5×104cm2·V-1·s-1,文献【Becerril,H.A.;Mao,J.;Liu,Z.F.;Stoltenberg,R.M.;Bao,Z.N.;Chen,Y.S.Evaluation ofSolution-Processed Reduced Graphene Oxide Films as Transparent Conductors.ACSNano,2008,2(3):463-470】中指出,作者等人把石墨烯氧化物旋涂到石英表面并对其进行热还原处理后,其电导率为102S·cm-1,并且在400-1800nm波长范围内透光率可达80%,表明该材料有很好的透光导电性,因此有很大的潜能应用于太阳能电池上,可以用来替代ITO作为透明导电氧化膜。Graphene is a newly developed material with good light transmission and electrical conductivity. It has high-speed electron mobility at room temperature, up to 1.5×10 4 cm 2 ·V -1 ·s -1 , literature [Becerril , HA; Mao, J.; Liu, ZF; Stoltenberg, RM; Bao, ZN; Chen, YSEvaluation ofSolution-Processed Reduced Graphene Oxide Films as Transparent Conductors. The author and others spin-coated graphene oxide on the surface of quartz and subjected it to thermal reduction treatment, its electrical conductivity was 10 2 S·cm-1, and the light transmittance could reach 80% in the wavelength range of 400-1800nm. It shows that the material has good light transmission and conductivity, so it has great potential to be applied to solar cells, and can be used to replace ITO as a transparent conductive oxide film.
据此,本发明设计了一种石墨烯径向异质结太阳能电池,该太阳能电池充分结合了异质结和径向结太阳能电池的优势,提高载流子收集效率的同时利用异质结界面的优化性能减少复合效应,有效提高太阳能电池的转换效率,间接地降低太阳能电池的生产成本,且利用石墨烯的透光导电性提高了短路电流的收集效率,同时该电池的制作工艺温度较低,利用薄膜制造工艺的优势又发挥了晶硅非晶硅材料性能的优点,适合大规模推广。Accordingly, the present invention designs a graphene radial heterojunction solar cell, which fully combines the advantages of heterojunction and radial junction solar cells, improves carrier collection efficiency and utilizes heterojunction interface The optimized performance of graphene reduces the recombination effect, effectively improves the conversion efficiency of solar cells, indirectly reduces the production cost of solar cells, and uses the light-transmitting conductivity of graphene to improve the collection efficiency of short-circuit current, and the manufacturing process temperature of the cell is low. , using the advantages of the thin film manufacturing process and giving full play to the advantages of the performance of crystalline silicon and amorphous silicon materials, it is suitable for large-scale promotion.
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
有鉴于此,本发明结合了异质结太阳能电池和径向结太阳能电池的优势,在完全与已有的太阳能电池制备工艺兼容的前提下,提出创新结构及工艺流程,提供了一种石墨烯径向异质结太阳能电池及其制备方法,利用掠角沉积法在单晶硅纳米柱上生长钝化膜、反型非晶硅薄膜、石墨烯和TCO膜,形成由内至外的p(n)-C-Sia/a-Si钝化膜/n(p)-a-Si/石墨烯/TCO径向结构(如图1),最后在电池顶端制作金属栅线作为电极,在电池的底端制作背场,通过这种新型结构以期提高太阳能电池的转化效率、降低成本。In view of this, the present invention combines the advantages of heterojunction solar cells and radial junction solar cells, and on the premise of being fully compatible with existing solar cell preparation processes, proposes an innovative structure and process flow, and provides a graphene Radial heterojunction solar cell and its preparation method, using grazing angle deposition method to grow passivation film, inversion amorphous silicon thin film, graphene and TCO film on single crystal silicon nanocolumn to form p( n)-C-Sia/a-Si passivation film/n(p)-a-Si/graphene/TCO radial structure (as shown in Figure 1), and finally a metal grid line is made on the top of the battery as an electrode. The back field is made at the bottom, and this new structure is expected to improve the conversion efficiency of solar cells and reduce costs.
(二)技术方案(2) Technical solution
为达到上述目的,本发明提供了一种石墨烯径向异质结太阳能电池,包括:单晶硅衬底及形成于该单晶硅衬底上的p型或n型硅纳米柱;在该单晶硅衬底及该p型或n型硅纳米柱上依次形成的钝化膜、与硅纳米柱反型的非晶硅薄膜、石墨烯和TCO膜;在该TCO膜上制作的金属栅电极;以及在该单晶硅衬底背面制作的背电极。To achieve the above object, the present invention provides a graphene radial heterojunction solar cell, comprising: a single crystal silicon substrate and a p-type or n-type silicon nanocolumn formed on the single crystal silicon substrate; Single crystal silicon substrate and the passivation film formed sequentially on the p-type or n-type silicon nanocolumn, the amorphous silicon thin film, graphene and TCO film that are inverse to the silicon nanocolumn; the metal gate fabricated on the TCO film electrode; and a back electrode fabricated on the back side of the single crystal silicon substrate.
上述方案中,所述单晶硅衬底为n型单晶硅衬底或p型单晶硅衬底,其纯度为6N。In the above solution, the single crystal silicon substrate is an n-type single crystal silicon substrate or a p-type single crystal silicon substrate, and its purity is 6N.
上述方案中,所述p型或n型硅纳米柱,其直径为50nm-4000nm,高度为10nm-5000nm。In the above solution, the p-type or n-type silicon nanopillars have a diameter of 50nm-4000nm and a height of 10nm-5000nm.
上述方案中,该p型或n型硅纳米柱与其上依次形成的钝化膜、与硅纳米柱反型的非晶硅薄膜、石墨烯和TCO膜构成的径向异质结。In the above solution, the p-type or n-type silicon nanocolumn and the passivation film formed thereon, the amorphous silicon thin film inverse to the silicon nanocolumn, graphene and TCO film form a radial heterojunction.
上述方案中,所述钝化膜为单层钝化薄膜或叠层钝化薄膜。所述钝化膜为本征非晶硅,厚度为5nm。In the above solution, the passivation film is a single-layer passivation film or a stacked passivation film. The passivation film is intrinsic amorphous silicon with a thickness of 5 nm.
上述方案中,在硅纳米柱为p型硅纳米柱时所述与硅纳米柱反型的非晶硅薄膜为n型非晶硅薄膜,在硅纳米柱为n型硅纳米柱时所述与硅纳米柱反型的非晶硅薄膜为p型非晶硅薄膜。In the above scheme, when the silicon nanocolumn is a p-type silicon nanocolumn, the amorphous silicon film that is inverse to the silicon nanocolumn is an n-type amorphous silicon film, and when the silicon nanocolumn is an n-type silicon nanocolumn, the The silicon nano-column inverted amorphous silicon thin film is a p-type amorphous silicon thin film.
上述方案中,所述与硅纳米柱反型的非晶硅薄膜是掺杂非晶硅薄膜,对于p型单晶硅衬底该掺杂非晶硅薄膜是掺磷非晶硅薄膜,对于n型单晶硅衬底该掺杂非晶硅薄膜是掺硼非晶硅薄膜。In the above scheme, the amorphous silicon film that is inverse to the silicon nanocolumn is a doped amorphous silicon film, and for the p-type single crystal silicon substrate, the doped amorphous silicon film is a phosphorus-doped amorphous silicon film, and for n The doped amorphous silicon film is a boron-doped amorphous silicon film for a type single crystal silicon substrate.
为达到上述目的,本发明还提供了一种制备石墨烯径向异质结太阳能电池的方法,包括:选用p型或n型单晶硅片,在背面制备p+p结或n+n结,在前表面制作硅纳米柱;在该单晶硅片及该硅纳米柱上依次形成钝化膜、与硅纳米柱反型的非晶硅薄膜、石墨烯和TCO膜;在该TCO膜上制作金属栅电极;以及在该单晶硅衬底背面制作背电极。In order to achieve the above object, the present invention also provides a method for preparing a graphene radial heterojunction solar cell, comprising: selecting a p-type or n-type single crystal silicon wafer, and preparing a p+p junction or n+n junction on the back side , making silicon nanocolumns on the front surface; forming a passivation film, an amorphous silicon film inverse to the silicon nanocolumns, graphene and a TCO film on the single crystal silicon wafer and the silicon nanocolumns in sequence; on the TCO film making a metal gate electrode; and making a back electrode on the back of the single crystal silicon substrate.
上述方案中,所述在该单晶硅片及该硅纳米柱上依次形成钝化膜、与硅纳米柱反型的非晶硅薄膜、石墨烯和TCO膜,包括:在该单晶硅片及该硅纳米柱上生长本征非晶钝化膜,该本征非晶钝化膜为单层或叠层钝化膜;在该本征非晶钝化膜上生长n型或p型重掺非晶硅膜;在该n型或p型重掺非晶硅膜上转移生长石墨烯层;在该石墨烯层上生长TCO膜,该硅纳米柱与其上依次形成的本征非晶钝化膜、n型或p型重掺非晶硅膜、石墨烯层和TCO膜构成的径向异质结。In the above scheme, the sequential formation of a passivation film, an amorphous silicon thin film, graphene and a TCO film on the single crystal silicon wafer and the silicon nanocolumn, including: forming on the single crystal silicon wafer and growing an intrinsic amorphous passivation film on the silicon nanocolumn, the intrinsic amorphous passivation film is a single-layer or stacked passivation film; growing an n-type or p-type heavy duty film on the intrinsic amorphous passivation film Doped amorphous silicon film; transfer and grow graphene layer on the n-type or p-type heavily doped amorphous silicon film; grow TCO film on the graphene layer, the silicon nano-column and the intrinsic amorphous passivation formed sequentially on it Radial heterojunction composed of chemical film, n-type or p-type heavily doped amorphous silicon film, graphene layer and TCO film.
上述方案中,所述本征非晶钝化膜、n型或p型重掺非晶硅膜、石墨烯层或TCO膜均采用掠角沉积法制备。In the above solution, the intrinsic amorphous passivation film, n-type or p-type heavily doped amorphous silicon film, graphene layer or TCO film are all prepared by grazing angle deposition method.
(三)有益效果(3) Beneficial effects
从上述技术方案可以看出,本发明具有以下有益效果:As can be seen from the foregoing technical solutions, the present invention has the following beneficial effects:
1、本发明提供的这种石墨烯径向异质结太阳能电池及其制备方法,本征非晶钝化膜、n型或p型重掺非晶硅膜、石墨烯层或TCO膜均采用掠角沉积法制备,可生长比较均匀的薄膜,避免了传统的VLS高温技术,与异质结的低温工艺相兼容,有利于电池效率的提高。在钝化薄膜和反型非晶硅薄膜生长过程中通过调节气体流量比、沉积温度和射频功率来控制薄膜的结构和性能。1. This graphene radial heterojunction solar cell and its preparation method provided by the present invention, intrinsic amorphous passivation film, n-type or p-type heavily doped amorphous silicon film, graphene layer or TCO film all adopt Prepared by the grazing angle deposition method, it can grow a relatively uniform film, avoiding the traditional VLS high-temperature technology, and compatible with the low-temperature process of heterojunction, which is conducive to the improvement of battery efficiency. During the growth of passivation film and inversion amorphous silicon film, the structure and performance of the film are controlled by adjusting the gas flow ratio, deposition temperature and radio frequency power.
2、本发明提供的这种石墨烯径向异质结太阳能电池及其制备方法,太阳光的吸收发生在轴向,有效地增加了太阳光在电池内的传播光程,且非晶硅的吸收系数大于晶硅,提高了光的吸收利用。2. In the graphene radial heterojunction solar cell and its preparation method provided by the present invention, the absorption of sunlight occurs in the axial direction, which effectively increases the propagation optical path of sunlight in the cell, and the amorphous silicon The absorption coefficient is greater than that of crystalline silicon, which improves the absorption and utilization of light.
3、本发明提供的这种石墨烯径向异质结太阳能电池及其制备方法,采用晶硅/非晶硅异质结不会出现非晶硅电池常见的光致衰退效应,同时在晶硅和非晶硅之间添加钝化层可降低界面态密度,减少表面复合,解决了径向结表面复合大的问题,提高了开路电压和填充因子,同时该种电池在低温环境制作,对衬底要求较低,且径向结在载流子的输运和收集上都有很大的优势,在很大程度上提高了少数载流子寿命。3. The graphene radial heterojunction solar cell and its preparation method provided by the present invention will not have the common light-induced degradation effect of amorphous silicon cells by adopting the crystalline silicon/amorphous silicon heterojunction. Adding a passivation layer between the amorphous silicon can reduce the interface state density, reduce the surface recombination, solve the problem of large radial junction surface recombination, and improve the open circuit voltage and fill factor. The bottom requirement is low, and the radial junction has great advantages in carrier transport and collection, which greatly improves the minority carrier lifetime.
4、本发明提供的这种石墨烯径向异质结太阳能电池及其制备方法,结合了新发展起来的石墨烯材料,充分利用了其优良的透光性和导电性,提高了载流子的传输,却不增加对光的吸收,对载流子的收集起到很好的作用。4. The graphene radial heterojunction solar cell and its preparation method provided by the present invention combine the newly developed graphene material, make full use of its excellent light transmittance and electrical conductivity, and increase the carrier density. The transmission of light does not increase the absorption of light, which plays a very good role in the collection of carriers.
综上所述,本发明的电池结构具有诸多的优点及实用价值,在技术上有较大的进步,有很好的效果,适合推广。To sum up, the battery structure of the present invention has many advantages and practical value, has great progress in technology, has good effect, and is suitable for popularization.
附图说明Description of drawings
图1是依照本发明实施例的石墨烯径向异质结太阳能电池的结构示意图;其中,示出的是单根硅纳米柱,其各层分别是:1、p型单晶硅,2、钝化膜,3、n型重掺非晶硅薄膜,4、石墨烯薄层,5、TCO膜,6、金属栅极,7、背场;Fig. 1 is a structural representation of a graphene radial heterojunction solar cell according to an embodiment of the present invention; wherein, a single silicon nanocolumn is shown, and its layers are respectively: 1, p-type monocrystalline silicon, 2, Passivation film, 3. N-type heavily doped amorphous silicon film, 4. Graphene thin layer, 5. TCO film, 6. Metal gate, 7. Back field;
图2是依照本发明实施例的制备石墨烯径向异质结太阳能电池的方法流程图;2 is a flowchart of a method for preparing a graphene radial heterojunction solar cell according to an embodiment of the present invention;
图3是依照本发明实施例的Ag电极/TCO/石墨烯/np异质结/Al背场结构示意图,其各层分别是:1、p型单晶硅,2、SiO2和i-a-Si叠层钝化膜,3、n型重掺非晶硅薄膜,4、石墨烯薄层,5、TCO膜,6、Ag电极,7、Al背场;Fig. 3 is a schematic diagram of the Ag electrode/TCO/graphene/np heterojunction/Al back field structure according to an embodiment of the present invention, and its layers are respectively: 1, p-type single crystal silicon, 2, SiO2 and i-a-Si stacked Layer passivation film, 3. N-type heavily doped amorphous silicon film, 4. Graphene thin layer, 5. TCO film, 6. Ag electrode, 7. Al back field;
图4是依照本发明实施例的Ag电极/TCO/石墨烯/npp+结/石墨烯/TCO/Ag电极结构示意图,其各层分别是:1、p型单晶硅,2、i-a-Si薄膜,3、n型重掺非晶硅薄膜,4、p+非晶硅薄膜,5、石墨烯薄层,6、TCO膜,7、Ag电极。Fig. 4 is a schematic diagram of the Ag electrode/TCO/graphene/npp+ junction/graphene/TCO/Ag electrode structure according to an embodiment of the present invention, and its layers are respectively: 1, p-type single crystal silicon, 2, i-a-Si thin film , 3, n-type heavily doped amorphous silicon thin film, 4, p+ amorphous silicon thin film, 5, graphene thin layer, 6, TCO film, 7, Ag electrode.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
如图1所示,图1是依照本发明实施例的石墨烯径向异质结太阳能电池的结构示意图,该太阳能电池包括:单晶硅衬底及形成于该单晶硅衬底上的p型或n型硅纳米柱;在该单晶硅衬底及该p型或n型硅纳米柱上依次形成的钝化膜、与硅纳米柱反型的非晶硅薄膜、石墨烯和透明导电氧化物(transparent conductive oxide,TCO)膜;在该TCO膜上制作的金属栅电极;以及在该单晶硅衬底背面制作的背电极。As shown in Figure 1, Figure 1 is a schematic structural view of a graphene radial heterojunction solar cell according to an embodiment of the present invention, which solar cell includes: a single crystal silicon substrate and a p p formed on the single crystal silicon substrate type or n-type silicon nanocolumn; passivation film formed sequentially on the single crystal silicon substrate and the p-type or n-type silicon nanocolumn, amorphous silicon thin film, graphene and transparent conductive An oxide (transparent conductive oxide, TCO) film; a metal gate electrode fabricated on the TCO film; and a back electrode fabricated on the back of the single crystal silicon substrate.
其中,所述单晶硅衬底为n型单晶硅衬底或p型单晶硅衬底,其纯度为6N。所述p型或n型硅纳米柱,其直径为50nm-4000nm,高度为10nm-5000nm。该p型或n型硅纳米柱与其上依次形成的钝化膜、与硅纳米柱反型的非晶硅薄膜、石墨烯和TCO膜构成的径向异质结。所述钝化膜为单层钝化薄膜或叠层钝化薄膜。所述钝化膜为本征非晶硅,厚度为5nm。在硅纳米柱为p型硅纳米柱时所述与硅纳米柱反型的非晶硅薄膜为n型非晶硅薄膜,在硅纳米柱为n型硅纳米柱时所述与硅纳米柱反型的非晶硅薄膜为p型非晶硅薄膜。所述与硅纳米柱反型的非晶硅薄膜是掺杂非晶硅薄膜,对于p型单晶硅衬底该掺杂非晶硅薄膜是掺磷非晶硅薄膜,对于n型单晶硅衬底该掺杂非晶硅薄膜是掺硼非晶硅薄膜。Wherein, the single crystal silicon substrate is an n-type single crystal silicon substrate or a p-type single crystal silicon substrate, and its purity is 6N. The p-type or n-type silicon nanocolumn has a diameter of 50nm-4000nm and a height of 10nm-5000nm. The radial heterojunction formed by the p-type or n-type silicon nano-column and the passivation film sequentially formed thereon, the amorphous silicon thin film inverse type to the silicon nano-column, graphene and TCO film. The passivation film is a single-layer passivation film or a laminated passivation film. The passivation film is intrinsic amorphous silicon with a thickness of 5 nm. When the silicon nanocolumn is a p-type silicon nanocolumn, the amorphous silicon thin film that is inverse to the silicon nanocolumn is an n-type amorphous silicon film, and when the silicon nanocolumn is an n-type silicon nanocolumn, the inversion of the silicon nanocolumn is The p-type amorphous silicon film is a p-type amorphous silicon film. The amorphous silicon film that is inverse to the silicon nanocolumn is a doped amorphous silicon film. For a p-type single crystal silicon substrate, the doped amorphous silicon film is a phosphorus-doped amorphous silicon film. For an n-type single crystal silicon The doped amorphous silicon thin film of the substrate is a boron-doped amorphous silicon thin film.
基于图1所示的石墨烯径向异质结太阳能电池,图2示出了制备该石墨烯径向异质结太阳能电池的方法,包括以下步骤:Based on the graphene radial heterojunction solar cell shown in Figure 1, Figure 2 shows the method for preparing this graphene radial heterojunction solar cell, comprising the following steps:
步骤1:选用p型或n型单晶硅片,在背面制备p+p结或n+n结,在前表面制作硅纳米柱;Step 1: Select a p-type or n-type single crystal silicon wafer, prepare a p+p junction or n+n junction on the back surface, and fabricate silicon nanocolumns on the front surface;
步骤2:在该单晶硅片及该硅纳米柱上依次形成钝化膜、与硅纳米柱反型的非晶硅薄膜、石墨烯和TCO膜;Step 2: sequentially forming a passivation film, an amorphous silicon film inverse to the silicon nanocolumn, graphene and a TCO film on the single crystal silicon wafer and the silicon nanocolumn;
步骤3:在该TCO膜上制作金属栅电极;以及Step 3: making a metal gate electrode on the TCO film; and
步骤4:在该单晶硅衬底背面制作背电极。Step 4: making a back electrode on the back of the single crystal silicon substrate.
步骤2中所述在该单晶硅片及该硅纳米柱上依次形成钝化膜、与硅纳米柱反型的非晶硅薄膜、石墨烯和TCO膜,包括:In
在该单晶硅片及该硅纳米柱上生长本征非晶钝化膜,该本征非晶钝化膜为单层或叠层钝化膜;growing an intrinsic amorphous passivation film on the single crystal silicon wafer and the silicon nanocolumn, and the intrinsic amorphous passivation film is a single-layer or laminated passivation film;
在该本征非晶钝化膜上生长n型或p型重掺非晶硅膜;growing an n-type or p-type heavily doped amorphous silicon film on the intrinsic amorphous passivation film;
在该n型或p型重掺非晶硅膜上转移生长石墨烯层;Transferring and growing a graphene layer on the n-type or p-type heavily doped amorphous silicon film;
在该石墨烯层上生长TCO膜,该硅纳米柱与其上依次形成的本征非晶钝化膜、n型或p型重掺非晶硅膜、石墨烯层和TCO膜构成的径向异质结。The TCO film is grown on the graphene layer, and the silicon nanocolumn is formed with the intrinsic amorphous passivation film, the n-type or p-type heavily doped amorphous silicon film, the graphene layer and the TCO film in the radial direction. texture.
其中,所述本征非晶钝化膜、n型或p型重掺非晶硅膜、石墨烯层或TCO膜均采用掠角沉积法制备。掠角沉积技术是将衬底以一定角度倾斜放置在可水平旋转的装置上,然后利用电子束蒸发、磁控溅射、化学沉积等工艺在衬底上生长材料,能够使得材料更为均匀生长在表面结构较为复杂的衬底上。Wherein, the intrinsic amorphous passivation film, n-type or p-type heavily doped amorphous silicon film, graphene layer or TCO film are all prepared by grazing angle deposition method. Grazing angle deposition technology is to place the substrate at a certain angle on a horizontally rotatable device, and then use electron beam evaporation, magnetron sputtering, chemical deposition and other processes to grow materials on the substrate, which can make the material grow more uniformly. on substrates with complex surface structures.
下面通过具体实施例的操作步骤对本发明做进一步详细描述,但本发明不仅仅局限于以下实施例:The present invention is described in further detail below by the operation steps of specific embodiment, but the present invention is not only limited to following embodiment:
实例一Example one
参照图1,图1是单根硅纳米柱的示意图,其各层分别是:1、p型单晶硅,2、钝化膜,3、n型重掺非晶硅薄膜,4、石墨烯薄层,5、TCO膜,6、金属栅极,7、背场。图1所示太阳能电池的制备方法如下:Referring to Figure 1, Figure 1 is a schematic diagram of a single silicon nanocolumn, and its layers are: 1, p-type single crystal silicon, 2, passivation film, 3, n-type heavily doped amorphous silicon film, 4, graphene Thin layer, 5, TCO film, 6, metal gate, 7, back field. The preparation method of the solar cell shown in Figure 1 is as follows:
步骤1:在p型单晶硅上制作硅纳米柱;Step 1: making silicon nanocolumns on p-type single crystal silicon;
步骤2:将制有纳米柱的单晶硅用标准的RCA法清洗;Step 2: Cleaning the monocrystalline silicon with the nanopillars by a standard RCA method;
步骤3:热丝气相沉积(hot wire chemical vapor deposition,HWCVD)掠角沉积SiO2纳米薄膜,厚度大约为5-8nm;Step 3: hot wire chemical vapor deposition (hot wire chemical vapor deposition, HWCVD) grazing angle deposition SiO 2 nanometer film, the thickness is about 5-8nm;
步骤4:HWCVD掠角沉积本征非晶硅薄膜,厚度大约为3-10nm;Step 4: HWCVD grazing angle deposition of intrinsic amorphous silicon film with a thickness of about 3-10nm;
步骤5:HWCVD掠角沉积N型重掺非晶硅薄膜,厚度大约为5-20nm;Step 5: HWCVD grazing angle deposition N-type heavily doped amorphous silicon film, the thickness is about 5-20nm;
步骤6:CVD掠角沉积石墨烯薄层,厚度大约为10nm左右;Step 6: CVD grazing angle deposition graphene thin layer, the thickness is about 10nm;
步骤7:磁控溅射掠角沉积TCO膜;Step 7: magnetron sputtering grazing angle deposition TCO film;
步骤8:丝网印刷低温Ag电极;Step 8: screen printing low temperature Ag electrodes;
步骤9:丝网印刷Al背场。Step 9: Screen Print Al Back Field.
上述步骤中,本征非晶硅层和SiO2薄膜作为叠层钝化薄膜,减少表面的复合。In the above steps, the intrinsic amorphous silicon layer and the SiO 2 film are used as stacked passivation films to reduce surface recombination.
在本实例中的具体制备工艺过程如下:The specific preparation process in this example is as follows:
①清洗工艺①Cleaning process
清洗过程中用标准的RCA法清洗,清洗后的硅片用氮气吹干,要无水迹、斑点。During the cleaning process, the standard RCA method is used for cleaning, and the silicon wafer after cleaning is blown dry with nitrogen gas, so that there is no water mark or spot.
②HWCVD工艺②HWCVD process
使用多腔室HWCVD分别掠角沉积SiO2纳米薄膜,本征非晶硅,n型非晶硅,沉积过程中衬底旋转,沉积温度大约为200℃~300℃。Use multi-chamber HWCVD to deposit SiO 2 nanometer films, intrinsic amorphous silicon, and n-type amorphous silicon at grazing angles. The substrate is rotated during the deposition process, and the deposition temperature is about 200 ° C to 300 ° C.
③磁控溅射工艺③Magnetron sputtering process
利用磁控溅射掠角沉积TCO,沉积过程中衬底旋转,沉积温度200℃~300℃,TCO薄膜厚度大约80nm。Magnetron sputtering is used to deposit TCO at grazing angle, the substrate is rotated during the deposition process, the deposition temperature is 200°C-300°C, and the thickness of the TCO film is about 80nm.
④丝印工艺④ Silk screen printing process
用丝网印刷机丝印低温Ag浆、Al浆,形成Ag电极和Al背场,避免高温烧结步骤。Use a screen printing machine to screen-print low-temperature Ag paste and Al paste to form Ag electrodes and Al back fields, avoiding high-temperature sintering steps.
实例二Example two
如图3所示,图3是依照本发明实施例的Ag电极/TCO/石墨烯/np异质结/Al背场结构示意图,其各层分别是:1、p型单晶硅,2、SiO2和i-a-Si叠层钝化膜,3、n型重掺非晶硅薄膜,4、石墨烯薄层,5、TCO膜,6、Ag电极,7、Al背场。图3所示太阳能电池的制备方法如下:As shown in Figure 3, Figure 3 is a schematic diagram of the Ag electrode/TCO/graphene/np heterojunction/Al back field structure according to an embodiment of the present invention, and its layers are: 1, p-type single crystal silicon, 2, SiO 2 and ia-Si laminated passivation film, 3, n-type heavily doped amorphous silicon film, 4, graphene thin layer, 5, TCO film, 6, Ag electrode, 7, Al back field. The preparation method of the solar cell shown in Figure 3 is as follows:
步骤1:在p型单晶硅上制作硅纳米柱;Step 1: making silicon nanocolumns on p-type single crystal silicon;
步骤2:将制有纳米柱的单晶硅用标准的RCA法清洗;Step 2: Cleaning the monocrystalline silicon with the nanopillars by a standard RCA method;
步骤3:用HWCVD在单晶硅片双面掠角沉积氧化硅和本征非晶硅薄膜,厚度分别大约为3-10nm;Step 3: Use HWCVD to deposit silicon oxide and intrinsic amorphous silicon films on both sides of the monocrystalline silicon wafer at grazing angles, with a thickness of about 3-10nm respectively;
步骤4:用HWCVD在硅纳米柱方向上掠角沉积n型重掺非晶硅薄膜,厚度大约为5-20nm;Step 4: Use HWCVD to deposit an n-type heavily doped amorphous silicon film at a grazing angle in the direction of the silicon nanocolumn, with a thickness of about 5-20 nm;
步骤5:用HWCVD在硅片背面沉积p+非晶硅薄膜,厚度大约为5-20nm;Step 5: Deposit a p+ amorphous silicon film on the back of the silicon wafer by HWCVD, with a thickness of about 5-20nm;
步骤6:用CVD在n型非晶硅上掠角沉积石墨烯薄层,厚度大约为10nm左右;Step 6: Use CVD to deposit a thin layer of graphene on the n-type amorphous silicon with a thickness of about 10nm;
步骤7:双面磁控溅射掠角沉积TCO膜;Step 7: Deposit TCO film by double-sided magnetron sputtering at grazing angle;
步骤8:在TCO膜上丝网印刷低温Ag电极;Step 8: Screen-print low-temperature Ag electrodes on the TCO film;
上述步骤中,在硅片背面沉积的p+非晶硅薄膜与p型晶硅构成的异质结用作背场,钝化膜为单层本征非晶硅薄膜。In the above steps, the p+ amorphous silicon thin film deposited on the back of the silicon wafer and the heterojunction formed by p-type crystalline silicon are used as the back field, and the passivation film is a single-layer intrinsic amorphous silicon thin film.
在本实例中的具体制备工艺过程如下:The specific preparation process in this example is as follows:
①清洗工艺①Cleaning process
清洗过程中用标准的RCA法清洗,清洗后的硅片用氮气吹干,要无水迹、斑点。During the cleaning process, the standard RCA method is used for cleaning, and the silicon wafer after cleaning is blown dry with nitrogen gas, so that there is no water mark or spot.
②HWCVD工艺②HWCVD process
使用多腔室HWCVD分别掠角沉积本征非晶硅,n型非晶硅,p+非晶硅,沉积过程中衬底旋转,沉积温度大约为200℃~300℃。Use multi-chamber HWCVD to deposit intrinsic amorphous silicon, n-type amorphous silicon, and p+ amorphous silicon respectively. The substrate is rotated during the deposition process, and the deposition temperature is about 200°C to 300°C.
③磁控溅射工艺③Magnetron sputtering process
利用磁控溅射掠角沉积TCO,沉积过程中衬底旋转,沉积温度200℃~300℃,TCO薄膜厚度大约80nm。Magnetron sputtering is used to deposit TCO at grazing angle, the substrate is rotated during the deposition process, the deposition temperature is 200°C-300°C, and the thickness of the TCO film is about 80nm.
④丝印工艺④ Silk screen printing process
用丝网印刷机丝印低温Ag浆,形成Ag电极,避免高温烧结步骤。Use a screen printing machine to screen-print low-temperature Ag paste to form Ag electrodes, avoiding the high-temperature sintering step.
实例三Example three
如图4所示,图4是依照本发明实施例的Ag电极/TCO/石墨烯/npp+结/石墨烯/TCO/Ag电极结构示意图,其各层分别是:1、p型单晶硅,2、i-a-Si薄膜,3、n型重掺非晶硅薄膜,4、p+非晶硅薄膜,5、石墨烯薄层,6、TCO膜,7、Ag电极。图4所示太阳能电池的制备方法如下:As shown in Figure 4, Figure 4 is a schematic diagram of the Ag electrode/TCO/graphene/npp+ junction/graphene/TCO/Ag electrode structure according to an embodiment of the present invention, and its layers are respectively: 1, p-type single crystal silicon, 2. i-a-Si film, 3. n-type heavily doped amorphous silicon film, 4. p+ amorphous silicon film, 5. graphene thin layer, 6. TCO film, 7. Ag electrode. The preparation method of the solar cell shown in Figure 4 is as follows:
步骤1:在p型单晶硅上制作硅纳米柱;Step 1: making silicon nanocolumns on p-type single crystal silicon;
步骤2:将制有纳米柱的单晶硅用标准的RCA法清洗;Step 2: Cleaning the monocrystalline silicon with the nanopillars by a standard RCA method;
步骤3:用HWCVD在单晶硅片双面掠角沉积本征非晶硅薄膜,厚度大约为3-10nm;Step 3: Deposit an intrinsic amorphous silicon film with a thickness of about 3-10nm on both sides of the monocrystalline silicon wafer by HWCVD;
步骤4:用HWCVD在硅纳米柱方向上掠角沉积n型重掺非晶硅薄膜,厚度大约为5-20nm;Step 4: Use HWCVD to deposit an n-type heavily doped amorphous silicon film at a grazing angle in the direction of the silicon nanocolumn, with a thickness of about 5-20 nm;
步骤5:用HWCVD在硅片背面沉积p+非晶硅薄膜,厚度大约为5-20nm;Step 5: Deposit a p+ amorphous silicon film on the back of the silicon wafer by HWCVD, with a thickness of about 5-20nm;
步骤6:用CVD在n型非晶硅上掠角沉积石墨烯薄层,厚度大约为10nm左右;Step 6: Use CVD to deposit a thin layer of graphene on the n-type amorphous silicon with a thickness of about 10nm;
步骤7:双面磁控溅射掠角沉积TCO膜;Step 7: Deposit TCO film by double-sided magnetron sputtering at grazing angle;
步骤8:在TCO膜上丝网印刷低温Ag电极;Step 8: Screen-print low-temperature Ag electrodes on the TCO film;
上述步骤中,在硅片背面沉积的p+非晶硅薄膜与p型晶硅构成的异质结用作背场,钝化膜为单层本征非晶硅薄膜。In the above steps, the p+ amorphous silicon thin film deposited on the back of the silicon wafer and the heterojunction formed by p-type crystalline silicon are used as the back field, and the passivation film is a single-layer intrinsic amorphous silicon thin film.
在本实例中的具体制备工艺过程如下:The specific preparation process in this example is as follows:
①清洗工艺①Cleaning process
清洗过程中用标准的RCA法清洗,清洗后的硅片用氮气吹干,要无水迹、斑点。During the cleaning process, the standard RCA method is used for cleaning, and the silicon wafer after cleaning is blown dry with nitrogen gas, so that there is no water mark or spot.
②HWCVD工艺②HWCVD process
使用多腔室HWCVD分别掠角沉积本征非晶硅,n型非晶硅,p+非晶硅,沉积过程中衬底旋转,沉积温度大约为200℃~300℃。Use multi-chamber HWCVD to deposit intrinsic amorphous silicon, n-type amorphous silicon, and p+ amorphous silicon respectively. The substrate is rotated during the deposition process, and the deposition temperature is about 200°C to 300°C.
③磁控溅射工艺③Magnetron sputtering process
利用磁控溅射掠角沉积TCO,沉积过程中衬底旋转,沉积温度200℃~300℃,TCO薄膜厚度大约80nm。Magnetron sputtering is used to deposit TCO at grazing angle, the substrate is rotated during the deposition process, the deposition temperature is 200°C-300°C, and the thickness of the TCO film is about 80nm.
④丝印工艺④ Silk screen printing process
用丝网印刷机丝印低温Ag浆,形成Ag电极,避免高温烧结步骤。Use a screen printing machine to screen-print low-temperature Ag paste to form Ag electrodes, avoiding the high-temperature sintering step.
从上述实施例可以看出,本发明是关于一种石墨烯径向异质结太阳能电池及制备方法。本发明的制备工艺将径向结太阳能电池的生产工艺和异质结太阳能电池的生产工艺相结合,该种结构的电池包括p或者n型单晶硅纳米柱,钝化膜,n型或者p型重掺非晶硅膜,石墨烯薄层,TCO膜,电池顶端的金属栅极作为电极以及背场,通过这种方法制备的电池可以综合径向结电池和异质结电池的优点,利用异质结电池的高效率和低温工艺,可以间接降低生产成本,同时径向结可以有效提高光的吸收利用,提高光生载流子的收集效率,从而有效地提高电池的效率,且利用石墨烯的导电性提高电极对电流的收集作用,提高短路电流,同时利用异质结的低温工艺,制备工艺简单,温度稳定性好,适合于大规模推广应用。It can be seen from the above embodiments that the present invention relates to a graphene radial heterojunction solar cell and its preparation method. The preparation process of the present invention combines the production process of radial junction solar cells and the production process of heterojunction solar cells. The cells of this structure include p or n type single crystal silicon nanocolumns, passivation film, n type or p Type heavily doped amorphous silicon film, graphene thin layer, TCO film, the metal grid on the top of the battery as the electrode and the back field, the battery prepared by this method can combine the advantages of radial junction battery and heterojunction battery, using The high-efficiency and low-temperature process of heterojunction cells can indirectly reduce production costs. At the same time, radial junctions can effectively improve the absorption and utilization of light and improve the collection efficiency of photogenerated carriers, thereby effectively improving the efficiency of cells, and using graphene The conductivity of the electrode improves the collection effect of the electrode on the current, and the short-circuit current is increased. At the same time, the low-temperature process of the heterojunction is used, the preparation process is simple, and the temperature stability is good, which is suitable for large-scale popularization and application.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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