CN102094352A - Hot press complete equipment for big width insulating carboard for transformer - Google Patents
Hot press complete equipment for big width insulating carboard for transformer Download PDFInfo
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- CN102094352A CN102094352A CN 201010121119 CN201010121119A CN102094352A CN 102094352 A CN102094352 A CN 102094352A CN 201010121119 CN201010121119 CN 201010121119 CN 201010121119 A CN201010121119 A CN 201010121119A CN 102094352 A CN102094352 A CN 102094352A
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- insulating board
- dolly
- frame
- transformer
- cage
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Abstract
The invention relates to hot press complete equipment for a big width insulating carboard for a transformer, aiming at the defects of the existing equipment of inefficiency in board loading, poor reliability, generation of metal abrasive dust in the loading and unloading processes of boards and poor insulating property of products. In the invention, an insulating carboard pre-loading machine and a board loading machine are connected into a board loading unit by an upper cross beam and a lower cross beam; the board loading unit and an insulating carboard multilayer hot press are fixed together by one ends of the upper cross beam and the lower cross beam; trolleys in each layer of the belt trolley board loading machine without a backing board are corresponding in position to the hot pressboards in the corresponding layer of the hot press; and a vacuum chuck type board unloading machine is connected with the other end of the hot press through a stand IV. The hot press complete equipment greatly improves the efficiency and reliability of board loading, and generates no metal abrasive dust in the board loading process.
Description
Technical field
The present invention relates to a kind of machinery, relate in particular to a kind of transformer and be hot pressed into complete equipment with the large format insulating board.
Background technology
Existing invention 97105022.8 disclosed " composite insulating board and production technology thereof " is also just in raw material and technologic innovation, its processing unit (plant) still adopts now general complete set of equipments, it is by being made up of backing plate loader, hot press, drawplate type unloader, owing to exist the dress plate efficiency low, poor reliability, understand producing metal filings in the loading, unloading plate process, the insulating properties of goods are not good enough, can not satisfy the requirement of present high pressure, EHV transmission transformer usefulness large format insulating board.
Summary of the invention
The objective of the invention is at above-mentioned deficiency, provide a kind of charging crane dress plate efficiency high reliability good, the good large format insulating board of the insulating properties of goods is hot pressed into complete equipment.
A kind of transformer is hot pressed into complete equipment with the large format insulating board, and pre-installation of insulating board and loader are bound up by upper and lower crossbeam and form the loader group; The loader group is fixed together by an end and the insulating board multi-daylight press of upper and lower crossbeam, every layer of dolly of no backing plate belt dolly loader is corresponding with the position of the equivalent layer heating platen of hot press, and the vacuum cap type unloader is linked together by the other end of frame IV and hot press.
The pre-installation of insulating board is made up of frame I, adhesive tape conveyor cage, adhesive tape conveyor, cage jacking system, the activity of adhesive tape conveyor cage is fixed on the frame I, adhesive tape conveyor cage (102) is fixed an adhesive tape conveyor that is provided with motor reducer, and the cage jacking system is made up of frequency conversion braking motor reductor, double output shaft decelerator, right angle decelerator, sprocket wheel, chain.
No backing plate belt dolly loader is made up of frame II, dolly, vehicle guide carriage, dolly turnover drive system, every dolly is provided with motor reducer, the vehicle guide carriage is fixed on the frame II, and drive system is made up of motor reducer, gear and power transmission shaft.
The driving rack of dolly is a macromolecular material.
The belt driven voller of dolly is a minor diameter multi-segment structure pattern.
The insulating board multi-daylight press comprises frame, goes up lower bolster, heating platen, and each heating platen is provided with stainless steel metal guipure and guipure tensioning apparatus.
The vacuum cap type unloader is made up of vehicle frame, frame IV, cage, vacuum cup plate pulling device, sport car, ejecting plate device, vehicle frame and cage all are fixed on the frame IV, the sport car below is provided with plate pulling device, and the wheel of sport car is arranged on the track of vehicle frame, and the cage below is provided with the ejecting plate device.
Transformer is hot pressed into complete equipment with the large format insulating board and traditional loader is split as insulating board installs in advance and do not have backing plate belt dolly loader, cage moves up and down and is finished by the pre-installation of insulating board, only be not responsible for toward hot press dress l Water Paper slab and there is backing plate belt dolly loader, they are bound up by upper and lower crossbeam and form new loader group, and the loader group is linked together by an end and the insulating board multi-daylight press of upper and lower crossbeam.The insulating board multi-daylight press comprises frame, goes up lower bolster, heating platen, stainless steel wire mesh etc., hot press has two kinds of duties of opening and closing, when hot press was in open configuration, each heating platen alignd with each dolly of loader, and each dolly drives hot press into and withdraws from and can finish the dress plate; When hot press was in closure state, each dolly was positioned at outside the heating platen.The vacuum cup unloader is linked together by the another side of vehicle frame and hot press, and when hot press is turned to when opening by closed duty, each vacuum cup stretches into each corresponding heating platen, holds the good insulating board of hot pressing, pulls it hot press then.
No backing plate belt dolly loader is made up of frame, dolly, vehicle guide carriage, dolly turnover drive system etc.Every dolly carries motor reducer, and the vehicle guide carriage is fixed on the frame, supports dolly turnover press.Drive system is made up of motor reducer, gear and power transmission shaft etc.
Driving rack on the dolly is a macromolecular material, prevents during transmission that metal filings from producing, and improves the cardboard insulating properties.
Dolly belt driven voller is a minor diameter multi-segment structure pattern, helps carrying the l Water Paper slab.
The loader group is installed in advance by insulating board and is not had backing plate belt dolly loader and form, cage moves up and down and is finished by the pre-installation of insulating board, only be not responsible for toward hot press dress l Water Paper slab and there is backing plate belt dolly loader, significantly improved the efficient and the reliability of dress plate, and no metal filings produces in the dress plate process.Unloader is designed to the vacuum cup arm-tie, has avoided unloading the generation of metal filings in the plate process.
The loader of old structure pattern is owing to be subjected to factors such as the cage structure is huge, guiding poor stability to restrict the low and poor reliability of efficient of dress plate.Adopt the new structure pattern, loader vehicle guide and whole frame are fixed, and dolly turnover press operation stability is increased, and can suitably improve crab traversing speed, shorten the dress plate time, can significantly raise the efficiency, and improve operation stability of equipment; It all is to adopt nonmetal belt that pre-installation and loader are carried slab, and the tooth bar that transmission is used adopts macromolecular material, can effectively prevent the generation of metallic dust in the dockboard process.Unload plate and adopt the vacuum cap type plate unloading device, each vacuum cup stretches into each corresponding heating platen when unloading plate, holds the good insulating board of hot pressing, pulls it hot press then, thereby has avoided unloading the generation of metallic dust in the plate process.
Each heating platen of insulating board multi-daylight press is provided with stainless steel metal guipure and guipure tensioning apparatus, helps the discharge of l Water Paper slab moisture in the hot pressing.Can further guarantee to produce high-quality insulating board.
Description of drawings
Further illustrate below in conjunction with the drawings and the specific embodiments.
Fig. 1 is a structural representation of the present invention.
The specific embodiment
New design loader group is made up of pre-installation 1 of insulating board and insulating board loader 2.Pre-installation 1 is made up of frame 101, adhesive tape conveyor cage 102, adhesive tape conveyor 103, cage jacking system 104 etc.Loader 2 is made up of frame 201, dolly 202, vehicle guide carriage 203, dolly turnover drive system 204, crossbeam 205 etc.2 groups of loaders are linked together by upper and lower crossbeam 205, and an end of upper and lower crossbeam 205 and hot press 3 frames are fixed.Insulating board multi-daylight press 3 comprises frame, goes up lower bolster, heating platen, stainless steel wire mesh.
During work, adhesive tape conveyor 103 rotates, connect the l Water Paper slab that user front end transports, after putting in place, the dolly 202 that adhesive tape conveyor cage 102 rises with loader is gone up most aligns, adhesive tape conveyor 103 rotates, the l Water Paper slab is transported on the corresponding dolly 202, and adhesive tape conveyor cage 102 descends and adorns plate again, and all dollies that move in circles on loader are filled, hot pressing 4 machines open, dolly enters press under dolly turnover drive system 204 drives, after putting in place, and the counter-rotating of turnover drive system, dolly retreats, the dolly belt turns round forward simultaneously, because the dolly astern speed equates that with the belt speed of travelling forward direction is opposite, the l Water Paper slab steadily is discharged on each layer heating platen, finishes dress plate process.
Vacuum cap type unloader 4 is linked together by the other end of vehicle frame and hot press 3, is made up of vehicle frame 401, frame 402, cage 403, vacuum cup plate pulling device 404, sport car 405, ejecting plate device 406 etc.Hot press opens, sport car 405 drives vacuum cup plate pulling device 404 and advances, each vacuum cup of back that puts in place holds the good insulating board of hot pressing, sport car 405 drives vacuum cup plate pulling device 404 and retreats, the cardboard hauling-out that suppresses is placed on every layer of turning rolls of cage 403, cage descends then, and every layer paperboard transfers out by ejecting plate device 406.
Claims (7)
1. a transformer is hot pressed into complete equipment with the large format insulating board, it is characterized in that: insulating board is installed (1) in advance and loader (2) is bound up by upper and lower crossbeam (205) forms the loader group; The loader group is fixed together by an end and the insulating board multi-daylight press (3) of upper and lower crossbeam (205), every layer of dolly (202) of no backing plate belt dolly loader (2) is corresponding with the position of the equivalent layer heating platen of hot press (3), and vacuum cap type unloader (4) is linked together with the other end of hot press (3) by frame IV (402).
2. a kind of transformer as claimed in claim 1 is hot pressed into complete equipment with the large format insulating board, it is characterized in that: insulating board is installed (1) in advance by frame I (101), adhesive tape conveyor cage (102), adhesive tape conveyor (103), cage jacking system (104) is formed, adhesive tape conveyor cage (102) activity is fixed on the frame I (101), adhesive tape conveyor cage (102) is fixed an adhesive tape conveyor (103) that is provided with motor reducer, and cage jacking system (104) is by frequency conversion braking motor reductor, the double output shaft decelerator, the right angle decelerator, sprocket wheel, chain is formed.
3. a kind of transformer as claimed in claim 1 is hot pressed into complete equipment with the large format insulating board, it is characterized in that: no backing plate belt dolly loader (2) is made up of frame II (201), dolly (202), vehicle guide carriage (203), dolly turnover drive system (204), every dolly (202) is provided with motor reducer, vehicle guide carriage (203) is fixed on the frame II (201), and drive system (204) is made up of motor reducer, gear and power transmission shaft.
4. a kind of transformer as claimed in claim 3 is hot pressed into complete equipment with the large format insulating board, it is characterized in that: the driving rack of dolly (202) is a macromolecular material.
5. a kind of transformer as claimed in claim 3 is hot pressed into complete equipment with the large format insulating board, it is characterized in that: the belt driven voller of dolly (202) is a minor diameter multi-segment structure pattern.
6. a kind of transformer as claimed in claim 1 is hot pressed into complete equipment with the large format insulating board, it is characterized in that: insulating board multi-daylight press (3) comprises frame, goes up lower bolster, heating platen, and each heating platen is provided with stainless steel metal guipure and guipure tensioning apparatus.
7. a kind of transformer as claimed in claim 1 is hot pressed into complete equipment with the large format insulating board, it is characterized in that: vacuum cap type unloader (4) is made up of vehicle frame (401), frame IV (402), cage (403), vacuum cup plate pulling device (404), sport car (405), ejecting plate device (406), vehicle frame (401) and cage (403) all are fixed on the frame IV (402), sport car (405) below is provided with plate pulling device (404), the wheel of sport car (405) is arranged on the track of vehicle frame (401), and the cage below is provided with ejecting plate device (406).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101211196A CN102094352B (en) | 2010-03-10 | 2010-03-10 | Hot press complete equipment for big width insulating carboard for transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101211196A CN102094352B (en) | 2010-03-10 | 2010-03-10 | Hot press complete equipment for big width insulating carboard for transformer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102094352A true CN102094352A (en) | 2011-06-15 |
| CN102094352B CN102094352B (en) | 2012-07-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101211196A Active CN102094352B (en) | 2010-03-10 | 2010-03-10 | Hot press complete equipment for big width insulating carboard for transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102094352B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109177335A (en) * | 2018-11-12 | 2019-01-11 | 江西鑫尔利电力科技有限公司 | A kind of insulating board press device |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201665045U (en) * | 2010-03-10 | 2010-12-08 | 重庆江东机械有限责任公司 | Complete set of equipment for hot-pressing large-format pressboard for transformer |
-
2010
- 2010-03-10 CN CN2010101211196A patent/CN102094352B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201665045U (en) * | 2010-03-10 | 2010-12-08 | 重庆江东机械有限责任公司 | Complete set of equipment for hot-pressing large-format pressboard for transformer |
Non-Patent Citations (3)
| Title |
|---|
| 《机械》 20100425 肖红 变压器用大幅面绝缘纸板热压成型机组 60-61 1-7 第36卷, 第4期 2 * |
| 《林业机械与木工设备》 20100410 肖红 变压器用大幅面绝缘纸板热压成型机组开发设计 36-37 1-7 第38卷, 第4期 2 * |
| 《液压与气动》 20020215 贾建军等 绝缘纸板热压成形机技术改造 32-33 1-7 , 第2期 2 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109177335A (en) * | 2018-11-12 | 2019-01-11 | 江西鑫尔利电力科技有限公司 | A kind of insulating board press device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102094352B (en) | 2012-07-04 |
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