CN102089902A - 具有多个蓄电池单元的蓄电池的电接触装置 - Google Patents

具有多个蓄电池单元的蓄电池的电接触装置 Download PDF

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CN102089902A
CN102089902A CN2009801268927A CN200980126892A CN102089902A CN 102089902 A CN102089902 A CN 102089902A CN 2009801268927 A CN2009801268927 A CN 2009801268927A CN 200980126892 A CN200980126892 A CN 200980126892A CN 102089902 A CN102089902 A CN 102089902A
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secondary battery
unit
contact element
storage battery
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CN102089902B (zh
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W·马蒂亚斯
T·海因里希
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Robert Bosch GmbH
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/04—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation using electrically conductive adhesives
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Abstract

本发明涉及一种具有多个蓄电池单元(21、22、23、24)的蓄电池(20)，其中，至少一个蓄电池单元(21)通过电导线(50)和配属于蓄电池(20)的电子组件(40)连接，其中，所述电导线(50)具有至少一个接触元件(55)，这个接触元件通过一种能导电的粘合剂(60)和至少一个蓄电池单元(21)导电连接。

Description

具有多个蓄电池单元的蓄电池的电接触装置
现有技术
本发明涉及一种具有多个蓄电池单元的蓄电池，在这种蓄电池中至少一个蓄电池单元通过一条电导线和一个配属于该蓄电池的电子组件连接。
通常蓄电池由多个一起连接成包或者组件的蓄电池单元组成。这些蓄电池单元通过所谓的单元连接部彼此导电连接。其中，单个的蓄电池单元通常例如通过电点焊和单元连接部焊接。单元连接部可通过电导线和电子组件连接。这些电子组件配属于这些蓄电池，并且例如在锂-离子蓄电池中不仅能用于监控和必要时控制作为整体的蓄电池的充电状态，而且更能单个地、监控和必要时控制每个单个的蓄电池单元的充电状态。
现有技术公开了这样一些蓄电池，在这样一些蓄电池中单元连接部已在和蓄电池单元焊接之前例如通过钎焊和这种类型的电导线连接起来，这样，就可在焊接之前预制相应的电缆束。也公开了这样一些蓄电池，在这些蓄电池中这种类型的电导线是在单元连接部和蓄电池单元焊接之后例如通过钎焊或者借助合适的插塞连接器才和单元连接部连接的。
现有技术的缺陷是，预制的电缆束操作起来很困难，并且费事，因为在焊接过程中固定在单元连接部上的电导线会碍事。此外还存在这样一种危险、即在一个或者多个单元连接部焊接之后，一个或者多个另一些单元连接部和一个或者多个蓄电池单元的所不希望的接触会导致单个的蓄电池单元的短路。在焊接之后进行钎焊时存在这样的问题，即由于在钎焊过程中所提供的热量太多会无意损伤蓄电池单元，因为特别是锂-离子电池对热非常敏感。在插塞连接器中又出现这样的问题，即这些插塞连接器作为精密部件费用高，并且制造成本高，并且用于接触要求空间比较大。此外在插塞连接器中还存在这样的问题，即沾污或者腐会导致电导线的接触不够，并且因此导致和所配属的电子组件的不良的电接触。
发明内容
因此本发明的任务是提供一种具有多个蓄电池单元的新的蓄电池。在这种蓄电池中通过一个电导线至少一个蓄电池单元可和一个配属于该蓄电池的电子组件实现稳定和可靠的连接，其中避免现有技术的上述缺点。
这个问题通过一种具有多个蓄电池单元的蓄电池得以解决，其中，至少一个蓄电池单元通过一条电导线和一个配属于该蓄电池的电子组件连接。电导线具有至少一个接触元件。这个接触元件通过一种能导电的粘合剂和至少一个蓄电池单元导电地连接。
因此，本发明通过一种能导电的粘合剂使得在接触元件和蓄电池单元之间的一种可靠、稳定、成本有利和节省空间的连接成为可能。
根据一个实施形式至少两个蓄电池单元通过一个单元连接部彼此导电连接。这个单元连接部设置在所述至少一个蓄电池单元和接触元件之间。接触元件通过能导电的粘合剂和单元连接部导电连接。
因此通过这种能导电的粘合剂在接触元件和单元连接部之间产生了一种可靠、稳定、成本有利和节省空间的连接。
电导线和接触元件优选地设置在在一个支架部件上。这个支架部件优选地是一种支承薄膜。为了固定在蓄电池上这个支承薄膜可固定在多个蓄电池单元的至少两个蓄电池单元上，其中，将电导线设计成支承薄膜上的一种柔性导线带。这个柔性导线带至少可部分地实现电子组件。
因此，本发明能预形成一种能快速和简单固定在蓄电池上的合适的支承薄膜，其中，通过能导电的粘合剂可在接触元件和蓄电池单元，或者单元连接部之间产生稳定和可靠的导电连接。在这种情况中，通过支承薄膜的相应的设计可简化安装和防止错误的接触。
根据一个实施形式接触元件设置在一个固定部件上，其为了固定在蓄电池上可固定在多个蓄电池单元中的至少两个蓄电池单元上。
这样就可以简单的装置防止在电导线安装在蓄电池上时的错误的接触。
前述问题也可通过一种接触元件解决，这种接触元件可固定在电导线上，其在一个具有多个蓄电池单元的蓄电池中设计成使至少一个蓄电池单元和一个配属于该蓄电池的电子组件的导电连接。接触元件通过一种能导电的粘合剂可和所述至少一个蓄电池单元导电连接。
前述问题也通过一种用于具有多个蓄电池单元的蓄电池的支承薄膜得以解决。为了固定在蓄电池上这个支承薄膜可固定在所述多个蓄电池单元的至少两个蓄电池单元上，并且具有柔性的导线带。这印刷导线形成至少一个具有接触元件的电导线，其中，这个接触元件通过一种能导电的粘合剂可和至少一个蓄电池单元导电连接。
前述问题也通过一种用于具有多个蓄电池单元的蓄电池的固定部件得以解决。为了固定在蓄电池上，这个固定部件可固定在所述多个蓄电池单元的至少两个蓄电池单元上，其中，在这个固定部件上设置至少一个接触元件。这个接触元件通过一个能导电的粘合剂可和至少一个蓄电池单元导电连接。
此外，前述问题也通过一种具有带有多个蓄电池单元的蓄电池的电动工具机得以解决，其中，至少一个蓄电池单元通过一条电导线和一个配属于该蓄电池的电子组件连接。所述电导线具有至少一个接触元件。这接触元件通过一种能导电的粘合剂和至少一个蓄电池单元导电连接。
附图说明
在下述说明中借助附图中所示的实施例对本发明进行更加详细的说明。这些附图是：
图1：具有根据本发明的蓄电池的电动工具机的透视图。
图2：根据一个实施形式的具有接触元件的图1的蓄电池的透视图。
图3：根据一种实施形式的支架部件的透视图。
图4：具有图3的支架部件的图1的蓄电池的透视图。
图5：根据一个实施形式的电缆束的透视图。
图6：具有图5的电缆束的图1的蓄电池的透视图。
具体实施方式
图1示出了一个电动工具机10和一个具有蓄电池壳体25的蓄电池20。这个电动工具机10为了不依赖电网供电通过一个接口14可和蓄电池20机械和电连接。为此，在电动工具机10运行前沿箭头15方向将蓄电池20插入到接口14中，并且锁定在那里，其中，在蓄电池20和电动工具机10之间自动地产生一种电连接。
在图1中将电动工具机10示范性地设计成蓄电池钻孔机(Akku-Bohrschrauber)。然而需要指出的是，本发明并不局限于蓄电池钻孔机，而是可用于不同的蓄电池运行的电动工具机，例如冲击钻机、角磨机、割草机等。
图2示出了图1的蓄电池20。为了说明第一实施形式示出没有蓄电池壳体25的蓄电池20。该蓄电池20示范性地具有十个带有单元头88和对置的单元头87的蓄电池单元。其中为了清楚简明起见仅标出蓄电池单元21、22、23、24。这些蓄电池单元在它们的单元头88通过单元连接部30彼此导电连接。
单元连接部30通过电导线50和一个配属于蓄电池20的电子组件40连接。这个电子组件例如具有用于蓄电池20的保护电路，和/或用于和图1的电动工具机10接触的连接部件。为此，导线50的一个端部68连接在电子组件40上。在它的另一端部51上设置有一个接触元件55，例如一种小金属片。这种小金属片通过一种能导电的粘合剂60和单元连接部导电连接。然而需要指出的是，这个接触元件55也可直接贴粘在蓄电池单元21、22、23、24的其中一个单元头88上。
根据一个实施形式接触元件55自粘接式地被涂覆能导电的粘合剂60。优选地粘合剂60具有人造树脂，例如光可激活的环氧树脂，和/或2K环氧树脂(2组分环氧树脂)。这种人造树脂混入至少一种能导电的组成成分。优选地人造树脂混入银粉成分。这种银粉成分足够的高，由此这种粘合剂60具有一种导电能力。这种导电能力大体和一种良导体金属，例如铜的导电能力相当。
为了特定的用途将蓄电池20的蓄电池单元连接成包或者模块，如从图2可看到地也可将另外的蓄电池单元通过相应的单元连接部在它们的单元头87或88上彼此导电连接，例如用单元连接部39。这个单元连接部通过一种能导电的粘合剂63和一个接触元件59导电连接。这个接触元件固定在导电线58的一个端部上，该电导线在它的另一端部69上和电子组件40连接。
图3示出一个支架部件70。在这个支架部件上导线50、58示范性地具有配属的接触元件55和59。这个支架部件70优选地是一种预形成的支承薄膜75。在这个支承薄膜上将导线50、58和接触元件55、59设计为柔性的导线带80。根据一个实施形式，这个柔性的导线带80也至少部分地实现电子组件40。然而在图3中示出了支承薄膜75的一个实施例。在这个实施例中，为了和单独构成的电子组件40接触，导线50或58的端部68、69从支承薄膜75中伸出来、如在图4中所述。
从图3中可看出，这个支承薄膜75示范性地具有一个中间部件79和两个侧翼部件71、72。为安装到蓄电池单元21、22、23、24上这两个侧翼部件可在对应的折叠线73、74上相向折叠。为了固定在蓄电池20上至少侧翼部件71、72可分别固定在蓄电池单元21、22、23、24的至少两个蓄电池单元上。优选地例如借助一个不导电的粘接连接部固定在它们的蓄单元头87或88上。代替地为此只有接触元件55、59也可如上所述地自粘接设计。
图4示出了用于说明没有蓄电池壳体25的第二实施形式示出的图1的蓄电池20。图3的设计为支承薄膜75的支架部件70固定在这个蓄电池上。为此它的侧翼部件71、72优选地通过合适的粘接连接粘接到单元头87和88上。其中，接触元件55、59通过在其上设置的能导电的粘合剂60或63和单元连接部30、39导电地接触，并且导线50、58的端部68、69设置在电子组件40的区域中，并且因此可和它导电连接。
图5示出了一个具有两个固定部件90、91的电缆束99。至少图1的电导线的接触元件固定这些固定部件上。例如电导线50或58的接触元件55、59就固定在这个固定部件90上。这些电导线的端部68或69和电子组件40导电连接。电导线50、58至少部段地设置在固定部件90上，优选是导线50或58的沿着固定部件90延伸的那些部段设置在固定部件上，如图6所示。
为了固定在蓄电池20上，固定部件90、91可分别固定在蓄电池单元21、22、23、24的至少两个蓄电池单元上。为此，这些固定部件90、91例如借助一种不导电的粘接连接例如可粘接到蓄电池单元21、22、23、24的至少两个蓄电池单元的单元头87、88上。代替地为此也可以只有这些接触元件55、59设计成如上所述自粘接的。
图6示出了用于说明没有蓄电池壳体25的第三实施形式示出的图1的蓄电池20。图5的电缆束99固定在这个蓄电池上。为此，它的固定部件90、91优选地通过合适的粘接连接粘接到单元头88和87上。在这种情况中如图2和图4所示接触元件55、59导电地接触单元连接部30、39。

Claims (10)

1.具有多个蓄电池单元(21、22、23、24)的蓄电池(20)，其中，至少一个蓄电池单元(21)通过电导线(50)和配属于蓄电池(20)的电子组件(40)连接，其特征在于，电导线(50)具有至少一个接触元件(55)，该接触元件通过能导电的粘合剂(60)和所述至少一个蓄电池单元(21)导电连接。
2.按照权利要求1所述的蓄电池，在该蓄电池中至少两个蓄电池单元(21、22)通过单元连接部(30)彼此导电连接，其特征在于，单元连接部(30)设置在所述至少一个蓄电池单元(21)和接触元件(55)之间，其中，接触元件(55)通过能导电的粘合剂(60)和单元连接部(30)导电连接。
3.按照权利要求1或2所述的蓄电池，其特征在于，电导线(50)和接触元件(55)设置在支架部件(70)上。
4.按照权利要求3所述的蓄电池，其特征在于，支架部件(70)是支承薄膜(75)，为了固定在蓄电池(20)上这个支承薄膜可固定在所述多个蓄电池单元(21、22、23、24)的至少两个蓄电池单元上，其中，将电导线(50)设计成支承薄膜(75)上的柔性导线带(80)。
5.按照权利要求4所述的蓄电池，其特征在于，柔性导线带(80)至少部分地实现电子组件(40)。
6.按照权利要求1或2所述的蓄电池，其特征在于，接触元件(55)设置在固定部件(90)上，其为了固定在蓄电池(20)上可固定在所述多个蓄电池单元(21、22、23、24)的至少两个蓄电池单元上。
7.接触元件(55)，它可固定在电导线(50)上，在具有多个蓄电池单元(21、22、23、24)的蓄电池(20)中为了将至少一个蓄电池单元(21)和配属于该蓄电池(20)的电子组件(40)导电连接而设置该电导线(50)，其特征在于，所述接触元件(55)通过能导电的粘合剂(60)可和所述至少一个蓄电池单元(21)导电连接。
8.用于具有多个蓄电池单元(21、22、23、24)的蓄电池(20)的支承薄膜(75)，其特征在于，为了固定在蓄电池(20)上这个支承薄膜(75)可固定在所述多个蓄电池单元(21、22、23、24)的至少两上蓄电池单元上，并且具有柔性的导线带(8)，它形成至少一个具有接触元件(55)的电导线(50)，其中，接触元件(55)通过能导电的粘合剂(60)可和至少一个蓄电池单元(21)导电连接。
9.用于具有多个蓄电池单元(21、22、23、24)的蓄电池(20)的固定部件(90)，其特征在于，为了能固定在蓄电池(20)上这个固定部件(90)可固定在所述多个蓄电池单元(21、22、23、24)的至少两个蓄电池单元上，其中，在这个固定部件(90)上设置至少一个接触元件(55)，这个接触元件通过能导电的粘合剂(60)可和至少一个蓄电池单元(21)导电连接。
10.具有带有多个蓄电池单元(21、22、23、24)的蓄电池(20)的电动工具机(10)，其中，至少一个蓄电池单元(21)通过电导线(50)和配属于该蓄电池(20)的电子组件(40)连接，其特征在于，电导线(50)具有至少一个接触元件(55)，这个接触元件通过能导电的粘合剂(60)和所述至少一个蓄电池单元(21)导电连接。
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