CN102082211B - Amorphous silicon solar cell module simplifying process - Google Patents

Amorphous silicon solar cell module simplifying process Download PDF

Info

Publication number
CN102082211B
CN102082211B CN2010102475558A CN201010247555A CN102082211B CN 102082211 B CN102082211 B CN 102082211B CN 2010102475558 A CN2010102475558 A CN 2010102475558A CN 201010247555 A CN201010247555 A CN 201010247555A CN 102082211 B CN102082211 B CN 102082211B
Authority
CN
China
Prior art keywords
solar cell
cell module
battery
wire
silicon solar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN2010102475558A
Other languages
Chinese (zh)
Other versions
CN102082211A (en
Inventor
王文青
李鹏
李兆廷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Yuanda Xinda Technology Co Ltd
Original Assignee
CHENGDU TAIYISI SOLAR TECHNOLOGY Co Ltd
Tunghsu Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHENGDU TAIYISI SOLAR TECHNOLOGY Co Ltd, Tunghsu Group Co Ltd filed Critical CHENGDU TAIYISI SOLAR TECHNOLOGY Co Ltd
Priority to CN2010102475558A priority Critical patent/CN102082211B/en
Publication of CN102082211A publication Critical patent/CN102082211A/en
Application granted granted Critical
Publication of CN102082211B publication Critical patent/CN102082211B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses an amorphous silicon solar cell module simplifying process, which solves the technical problem of high production cost caused by various solar cell module processes and expensive materials for preparing leading-out conducting wires. An adopted technical scheme is that: the amorphous silicon solar cell module simplifying process comprises the following process steps of: preparing the leading-out conducting wires; welding leading-out joints; and packaging and leaving a factory, wherein the leading-out conducting wires are synchronously formed in the processes of scoring solar cells on a back electrode layer and forming serial subcells. The key of the amorphous silicon solar cell module simplifying process is that: positive and negative leading-out conducting wires of the serial subcells are formed by directly scoring the back electrode layer, so that a plurality of processes and connecting materials required for preparing the leading-out conducting wires in a solar cell module process are saved; production efficiency is greatly improved; a large amount of material cost is saved; and great contribution to promoting the rapid development of amorphous silicon solar cells and benefiting for humanity by green environment friendliness industry are made.

Description

A kind of non-crystal silicon solar cell module simplifying process
Technical field
The present invention relates to a kind of non-crystal silicon solar cell module simplifying process, belong to thin-film solar cells and make the field, particularly a kind ofly change the connection line of sub-battery by the delineation to back electrode, thereby simplify the improvement technique that the battery modules processing step saves production cost.
Background technology
Current thin-film solar cells manufacturing is the industry of a high speed development, manufactures line with regard to the domestic amorphous silicon thin-film solar cell of China, and by the end of the end of the year 2009, just there is family more than 20 in the factory that is engaged in amorphous silicon thin-film solar cell production.
Its production technology of amorphous silicon thin-film solar cell is basic identical, referring to accompanying drawing 1, the preparation of solar cell all is to plate conductive membrane layer at the battery material that will make, light-plated lies prostrate absorbed layer, dorsum electrode layer again, dorsum electrode layer is carried out scribing, form the sub-battery of some, utilize its inner series circuit and the outside circuit of drawing to form photovoltaic cell.Solar cell module technique is on above-mentioned solar battery process basis at present, draws wire in the preparation of two-terminal battery, and welding is drawn joint and encapsulated, dispatches from the factory, and referring to accompanying drawing 2, the concrete operation that wire is drawn in its preparation comprises:
B1, the sub-battery on both sides, the outside are coated with conductive silver glue;
B2, at the sticking Copper Foil band of conductive silver glue;
B3, along adding dielectric film in the middle subcell orientation;
B4, dielectric film fixedly the conductive copper foil, form both positive and negative polarity and draw wire;
This shows, the preparation section of drawing wire in the solar cell module technique is various, because the conductive silver paste of preparation in the material is expensive, often form because complex manufacturing technology is not easy to operate again and be substandard products or waste product, both increased production cost, reduced again production efficiency and product quality.For this problem, prior art does not well solve, and has brought trouble for the work of this area.
Summary of the invention
The present invention is various owing to the preparation section of drawing wire in the solar cell module for solution, the expensive technical problem that causes production cost height, inefficiency of preparation material, designed a kind of non-crystal silicon solar cell module simplifying process, by changing the battery connection line processing step of dorsum electrode layer, save all multiple operation and the material of drawing wire in the solar cell module.
The present invention for realizing the technical scheme that goal of the invention adopts is, a kind of non-crystal silicon solar cell module simplifying process, processing step comprises the wire of drawing of preparation solar cell both positive and negative polarity, draw joint drawing wire welding, encapsulation is dispatched from the factory, above-mentioned draw wire be solar cell at dorsum electrode layer through laser grooving and scribing, form synchronously in the process of formation sub-series battery pack, comprise processing longitudinal channel and horizontal partition raceway groove in the manufacturing procedure of above-mentioned sub-series battery pack structure and form sub-battery area and the step in contact conductor district, realize synchronously that when above step is carried out longitudinal channel is communicated with horizontal partition raceway groove respectively, and the split pole raceway groove is set and forms in the contact conductor district and draw wire.
Key of the present invention is, draw wire by dorsum electrode layer directly being delineated the both positive and negative polarity that forms the sub-series battery, saved and prepared all multiple operation and the connecting material of drawing the wire needs in the solar cell module technique, can make lead-in wire at sub-battery without conductive aluminum tinsel cord or Copper Foil line, also can save simultaneously technique and the expensive conductive silver paste that is coated with conductive silver paste, greatly enhance productivity and save a large amount of Master Costs, make the large contribution of monumental work for advancing greatly developing of amorphous silicon thin-film solar cell to benefit the whole mankind with the environmental protection industry.
The present invention is described in detail below in conjunction with accompanying drawing.
Description of drawings
Figure 1A~F is the process chart of solar cell in the prior art.
Fig. 2 A~E is the part process flow chart of solar cell module in the prior art.
Fig. 3 A~C is the process chart that the preparation solar cell is drawn wire among the present invention.
In the accompanying drawing, 1 represents conductive membrane layer, and 2 represent the raceway groove that the etching conductive thin layer forms, 3 represent photovoltaic absorption layer, and 4 represent the raceway groove that the etching photovoltaic absorption layer forms, and 5 represent dorsum electrode layer, 6 represent the sub-series battery that the etching dorsum electrode layer forms, and 8 represent conductive silver glue, and 9 represent the Copper Foil band, 10 represent dielectric, and 11 represent the Copper Foil line, and joint is drawn in 12 representatives, 13 represent longitudinal channel, and 14 laterally cut off raceway groove, 15 split pole raceway grooves, the sub-battery area of 16 representatives, 17 represent the contact conductor district.
Embodiment
Referring to Fig. 3, a kind of non-crystal silicon solar cell module simplifying process, processing step comprises the wire of drawing of preparation solar cell both positive and negative polarity, draw joint 12 drawing wire welding, encapsulation is dispatched from the factory, above-mentioned draw wire be solar cell at dorsum electrode layer 5 through laser grooving and scribing, form synchronously in the process of formation sub-series battery pack, comprise processing longitudinal channel 13 in the manufacturing procedure of above-mentioned sub-series battery pack structure and laterally cut off raceway groove 14, and form the step in sub-battery area 16 and contact conductor district 17, when carrying out, above step realizes synchronously that longitudinal channel 13 is communicated with horizontal partition raceway groove 14 respectively, and mode of communicating is: the longitudinal channel at described horizontal partition raceway groove and battery two ends formation " ㄩ " the shape groove that joins, and in " ㄩ " shape groove outside formation " ㄩ " shape contact conductor district, described " ㄩ " shape contact conductor district is positioned at three fringe regions of solar cell, 15 formation of split pole raceway groove is set in contact conductor district 17 draws wire.
The above-mentioned preparation of drawing wire comprises following operation, and its preparation section is order in no particular order:
A, carry out the laser scribing first time at dorsum electrode layer 5: control laser scribing length, vertically delineate, form one group of longitudinal channel 13 along battery;
B, for the second time laser scribing: in the horizontal partition raceway groove 14 that longitudinal channel 13 terminal delineations are communicated with longitudinal channel 13, the contact conductor district 17 that forms sub-battery area 16 and be connected with the two-terminal battery;
C, for the third time laser scribing: 17 vertical wires of drawing of delineating split pole raceway grooves 15, forming battery in the contact conductor district.
After above-mentioned step B finishes, four fringe regions of solar cell are carried out clearly the limit process, the border width of removing is 10~15mm.
In the prior art, the step of preparation process of solar cell comprises successively:
Referring to Figure 1A, depositing electrically conductive thin layer 1 on substrate;
Referring to Figure 1B, laser grooving and scribing conductive membrane layer 1, formation groove 2;
Referring to Fig. 1 C, depositing photovoltaic absorbed layer 3 on conductive membrane layer 1;
Referring to Fig. 1 D, laser grooving and scribing photovoltaic absorption layer 3, formation groove 4;
Referring to Fig. 1 E, depositing metallic films, formation dorsum electrode layer 5 on photovoltaic absorption layer 3;
Referring to Fig. 1 F, laser grooving and scribing dorsum electrode layer, one group of sub-series battery 6 of formation;
At last battery is done clearly limit processing.
On the basis that above-mentioned solar cell preparation is finished, carry out solar cell module preparation technology, its processing step comprises successively:
Referring to Fig. 2 A, the sub-battery on both sides, the outside is coated with conductive silver glue 8;
Referring to Fig. 2 B, copper-surfaced foil 9 on conductive silver glue 8;
Referring to Fig. 2 C, along adding dielectric film 10 in the middle subcell orientation;
Referring to Fig. 2 D, at the fixing conductive copper tinsel cord 11 and contact with Copper Foil band 9 on the two-terminal battery and to be connected to form both positive and negative polarity and to draw wire of dielectric film 10;
Referring to Fig. 2 E, draw joint in 11 welding of Copper Foil line;
Then encapsulate: put insulating film layer, add back-panel glass, and enter laminating machine laminating, add the terminal box welding lead, toward the interior filling gel fixing cord of terminal box, the encapsulation fixed border, or the direct packing of rim frame is not dispatched from the factory, and the module operation machines.
Among the present invention, the processing step of the solar cell module after drawing wire is finished in the processing step of the solar cell before dorsum electrode layer 5 is delineated and preparation, and is all same as the prior art.
Among the present invention, the wire of drawing of solar cell is after dorsum electrode layer 5 is finished in preparation in above-mentioned solar battery process, change the delineation circuit of original sub-battery, adopt crisscross laser scribing, on dorsum electrode layer 5, directly delineate the wire of drawing that forms battery, and then saved and be coated with conductive silver glue 8, sticking Copper Foil band 9 in the solar cell module technique, add dielectric film 10, fixed copper tinsel cord 11 4 procedures, simplify processing step.
Provide a specific embodiment of the present invention, form the wire of drawing of battery through three laser scribing on dorsum electrode layer 5, its operation is followed successively by:
Referring to Fig. 3 A, carry out the laser scribing first time at dorsum electrode layer 5: control laser scribing length, vertically delineate, form one group of longitudinal channel 13 along battery;
Referring to Fig. 3 B, for the second time laser scribing: at the horizontal partition raceway grooves 14 that longitudinal channel 13 terminal delineations are communicated with longitudinal channel 13, the contact conductor district 17 that forms sub-battery area 16 and be connected with the two-terminal battery, and battery carried out clearly limit processing;
Referring to Fig. 3 C, for the third time laser scribing: in the contact conductor district 17 vertically delineation split pole raceway grooves 15, form the wires of drawing of battery.
Draw after conductive line fabrication finishes, the welding battery plus-negative plate draw joint, then encapsulate and dispatch from the factory.
The contrast prior art, key technology of the present invention is, the wire of drawing of solar cell is directly to finish in the technique of dorsum electrode layer 5 delineation formation sub-series batteries, saved the operation in the solar cell module technique in the prior art, can make lead-in wire at battery without conductive aluminum tinsel cord or Copper Foil line, also can save simultaneously technique and the expensive conductive silver glue 8 that is coated with conductive silver glue 8, greatly enhance productivity and save a large amount of Master Costs, make the large contribution of monumental work for advancing greatly developing of amorphous silicon thin-film solar cell to benefit the whole mankind with the environmental protection industry.

Claims (3)

1. non-crystal silicon solar cell module simplifying process, processing step comprises the wire of drawing of preparation solar cell both positive and negative polarity, draw joint drawing wire welding, encapsulation is dispatched from the factory, it is characterized in that: described draw wire be solar cell at dorsum electrode layer through laser grooving and scribing, form synchronously in the process of formation sub-series battery pack, comprise processing longitudinal channel and horizontal partition raceway groove in the manufacturing procedure of above-mentioned sub-series battery pack structure and form sub-battery area and the step in contact conductor district, when carrying out, above step realizes synchronously that longitudinal channel is communicated with horizontal partition raceway groove respectively, and mode of communicating is: the longitudinal channel at described horizontal partition raceway groove and battery two ends formation " ㄩ " the shape groove that joins, and in " ㄩ " shape groove outside formation " ㄩ " shape contact conductor district, described " ㄩ " shape contact conductor district is positioned at three fringe regions of solar cell, the formation of split pole raceway groove is set in " ㄩ " shape contact conductor district draws wire.
2. a kind of non-crystal silicon solar cell module simplifying process according to claim 1, it is characterized in that: described preparation section of drawing wire comprises:
A, carry out the laser scribing first time at dorsum electrode layer: control laser scribing length, vertically delineate, form one group of longitudinal channel along battery;
B, for the second time laser scribing: in the horizontal partition raceway groove that the terminal delineation of longitudinal channel is communicated with longitudinal channel, the contact conductor district that forms sub-battery area and be connected with the two-terminal battery;
C, for the third time laser scribing: the wire of drawing of vertically delineating split pole raceway groove, formation battery in the contact conductor district.
3. a kind of non-crystal silicon solar cell module simplifying process according to claim 2 is characterized in that: after described step B finishes, four fringe regions of solar cell are carried out clearly the limit process, the border width of removing is 10~15mm.
CN2010102475558A 2010-08-09 2010-08-09 Amorphous silicon solar cell module simplifying process Active CN102082211B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010102475558A CN102082211B (en) 2010-08-09 2010-08-09 Amorphous silicon solar cell module simplifying process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010102475558A CN102082211B (en) 2010-08-09 2010-08-09 Amorphous silicon solar cell module simplifying process

Publications (2)

Publication Number Publication Date
CN102082211A CN102082211A (en) 2011-06-01
CN102082211B true CN102082211B (en) 2013-05-01

Family

ID=44088055

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010102475558A Active CN102082211B (en) 2010-08-09 2010-08-09 Amorphous silicon solar cell module simplifying process

Country Status (1)

Country Link
CN (1) CN102082211B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104282802B (en) * 2013-09-27 2016-08-17 成都旭双太阳能科技有限公司 A kind of solaode module of how sub-battery series connection and preparation method thereof
CN106684209B (en) * 2016-12-27 2018-03-27 成都中建材光电材料有限公司 A kind of preparation method of new cadmium telluride diaphragm solar battery component

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001036104A (en) * 1999-07-16 2001-02-09 Sanyo Electric Co Ltd Solar battery module
JP2001044454A (en) * 1999-07-26 2001-02-16 Kanegafuchi Chem Ind Co Ltd Integrated thin-film solar cell module
JP2002124690A (en) * 2000-10-13 2002-04-26 Sharp Corp Thin-film solar cell and manufacturing method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001036104A (en) * 1999-07-16 2001-02-09 Sanyo Electric Co Ltd Solar battery module
JP2001044454A (en) * 1999-07-26 2001-02-16 Kanegafuchi Chem Ind Co Ltd Integrated thin-film solar cell module
JP2002124690A (en) * 2000-10-13 2002-04-26 Sharp Corp Thin-film solar cell and manufacturing method thereof

Also Published As

Publication number Publication date
CN102082211A (en) 2011-06-01

Similar Documents

Publication Publication Date Title
WO2016188146A1 (en) Preparation method for solar cell piece unit and solar cell module
CN102386251B (en) Flexible solar cell photovoltaic component made with flexible substrate
CN107799615B (en) Solar cell unit, photovoltaic cell module and preparation process thereof
CN109301004A (en) A kind of imbrication photovoltaic module and manufacturing method
CN106229353B (en) A kind of film battery assembly preparation method first in parallel connected again
CN108054228A (en) A kind of solar cell module and its manufacturing method
CN109301020A (en) It is superimposed photovoltaic module and its manufacturing method
CN104835874B (en) A kind of manufacture method of half-cell piece photovoltaic module
CN110071186B (en) Thin film photovoltaic module inline structure and production process
CN102082211B (en) Amorphous silicon solar cell module simplifying process
CN100559614C (en) Thin-film solar cell module and processing method thereof
CN204597880U (en) A kind of parallel low-pressure membrane solar module
CN202758916U (en) EPE-isolated solar cell module
CN103872171A (en) Flexible monocrystalline silicon solar cell manufacturing technique
CN106558631B (en) Main-grid-free double-sided battery assembly and manufacturing process thereof
CN102315334A (en) Manufacturing process of solar cell capable of changing rated output voltage
CN204741024U (en) Novel printing opacity type photovoltaic cell subassembly
CN102361103A (en) Photovoltaic secondary battery
CN102496643B (en) Low-voltage large-current silicon-substrate thin-film solar cell and preparation method thereof
CN101640232B (en) Method for processing thin-film solar cell module
CN209104164U (en) A kind of imbrication photovoltaic module
CN103426975A (en) Weak light amorphous silicon solar cell chip manufacturing method
CN201984962U (en) Dye-sensitized solar cell
CN202025765U (en) Efficient crystalline silica solar energy cell structure
CN206432269U (en) A kind of multi-parallel is low to open pressure film battery assembly

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20110601

Assignee: CHENGDU XUSHUANG SOLAR TECHNOLOGY Co.,Ltd.

Assignor: TUNGHSU GROUP Co.,Ltd.|CHENGDU TAIYISI SOLAR TECHNOLOGY Co.,Ltd.

Contract record no.: 2012990000882

Denomination of invention: Amorphous silicon solar cell module simplifying process

License type: Exclusive License

Record date: 20121213

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
C14 Grant of patent or utility model
GR01 Patent grant
EC01 Cancellation of recordation of patent licensing contract

Assignee: CHENGDU XUSHUANG SOLAR TECHNOLOGY Co.,Ltd.

Assignor: TUNGHSU GROUP Co.,Ltd.|CHENGDU TAIYISI SOLAR TECHNOLOGY Co.,Ltd.

Contract record no.: 2012990000882

Date of cancellation: 20140506

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
ASS Succession or assignment of patent right

Free format text: FORMER OWNER: CHENGDU TAIYISI SOLAR TECHNOLOGY CO., LTD.

Effective date: 20140805

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20140805

Address after: 050021 No. 94, Huitong Road, Hebei, Shijiazhuang

Patentee after: TUNGHSU GROUP Co.,Ltd.

Address before: 050021 No. 94, Huitong Road, Hebei, Shijiazhuang

Patentee before: TUNGHSU GROUP Co.,Ltd.

Patentee before: CHENGDU TAIYISI SOLAR TECHNOLOGY Co.,Ltd.

PP01 Preservation of patent right

Effective date of registration: 20191212

Granted publication date: 20130501

PP01 Preservation of patent right
PD01 Discharge of preservation of patent

Date of cancellation: 20221212

Granted publication date: 20130501

PD01 Discharge of preservation of patent
TR01 Transfer of patent right

Effective date of registration: 20230417

Address after: 102200 201, floor 2, No. 2, yard 91, shashun Road, Changping District, Beijing

Patentee after: Beijing Yuanda Xinda Technology Co.,Ltd.

Address before: 050021 No. 94, Huitong Road, Hebei, Shijiazhuang

Patentee before: TUNGHSU GROUP Co.,Ltd.

TR01 Transfer of patent right