CN109301020A - It is superimposed photovoltaic module and its manufacturing method - Google Patents

It is superimposed photovoltaic module and its manufacturing method Download PDF

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Publication number
CN109301020A
CN109301020A CN201811363370.6A CN201811363370A CN109301020A CN 109301020 A CN109301020 A CN 109301020A CN 201811363370 A CN201811363370 A CN 201811363370A CN 109301020 A CN109301020 A CN 109301020A
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CN
China
Prior art keywords
battery strings
string
photovoltaic
piece
photovoltaic module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811363370.6A
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Chinese (zh)
Inventor
陈海龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Embellish Photovoltaic Wuxi Co Ltd
Original Assignee
Jiangsu Embellish Photovoltaic Wuxi Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Jiangsu Embellish Photovoltaic Wuxi Co Ltd filed Critical Jiangsu Embellish Photovoltaic Wuxi Co Ltd
Priority to CN201811363370.6A priority Critical patent/CN109301020A/en
Publication of CN109301020A publication Critical patent/CN109301020A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • H01L31/188Apparatus specially adapted for automatic interconnection of solar cells in a module
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention provides a kind of superposition photovoltaic module, including photovoltaic cell, concatenation band, and mainly the improvement is that: multiple photovoltaic cells are welded into battery strings by concatenation band series connection;Between adjacent two panels photovoltaic cell, concatenation band is separately connected preceding a piece of photovoltaic cell front and the rear a piece of photovoltaic cell back side, and the forward position of rear a piece of photovoltaic cell rides over the rear along upper of preceding a piece of photovoltaic cell;Every string battery strings include first side and the second side side Liang Tiao;String insulating film is placed between the battery strings side adjacent with next adjacent cell string, the first side of next adjacent cell string is pressed on the second side of a battery strings, and centre passes through string insulating film insulation;Each battery strings successively carry out side superposition and place.The present invention can be improved the transfer efficiency of photovoltaic module power generation, also reduce the occupied area of photovoltaic module.

Description

It is superimposed photovoltaic module and its manufacturing method
Technical field
The present invention relates to a kind of photovoltaic module, especially a kind of superposition photovoltaic module.
Background technique
Photovoltaic crystal silicon component is the module that electric energy is converted light energy by crystalline silicon PN junction semiconductor, abbreviation photovoltaic Battery.Photovoltaic crystal silicon component is now widely used for the fields such as large-scale ground power station, roofing, ship, aviation.
As shown in Fig. 1 a, Fig. 1 b and Fig. 2, photovoltaic crystal silicon component conventional packaging process is: first with thinner 2 (example of concatenation band Such as tin-coated copper strip) multiple photovoltaic cells 1, which are connected, is welded into battery strings 3;Between the piece and piece of photovoltaic cell 1 there are 2~ The gap of 3mm wide;Gap between the piece and piece of photovoltaic cell 1, the front of 2 the past of concatenation band a piece of photovoltaic cell 1 It is folded into down the back side of a piece of photovoltaic cell 1;
Then flat glass, the glass are used for photovoltaic module front protecting in the production line;EVA material is laid on glass Deng lamination glue, EVA material is widely used in lamination glue at present, also has a small number of producers to use transparent silica gel etc.;
Then each battery strings 3 are just being subjected to typesetting facing towards glass, also there are the gaps 2~3mm between each battery strings 3;It adopts The string of battery strings 3 and string are welded to connect with busbar;
Then 3 back side of all battery strings after typesetting is laid with lamination glue;The lamination glue and photovoltaic group at the photovoltaic module back side The positive lamination glue of part is generally identical material;
Then it is laid with backboard at the photovoltaic module back side, is then laminated photovoltaic module to be laminated by laminating machine;
After lamination, the subsequent techniques such as installation frame, terminal box are carried out, the finished product of photovoltaic module is obtained.
Current obtained photovoltaic module finished product, all there are 2~3mm spacing between every photovoltaic cell, actually make Light-receiving area can be wasted with this portion void in the process, can also occupy valuable land resource;The conversion of monolithic photovoltaic module is imitated Rate is relatively low;In order to improve the transfer efficiency of monolithic photovoltaic module, need for be used in the gap between photovoltaic cell.
Summary of the invention
It is an object of the present invention to overcome the shortcomings of the prior art and provide a kind of superposition photovoltaic module and its manufactures Method can be improved the transfer efficiency of photovoltaic module power generation, also reduce the occupied area of photovoltaic module.The skill that the present invention uses Art scheme is:
A kind of superposition photovoltaic module, including photovoltaic cell, concatenation band, mainly the improvement is that:
Multiple photovoltaic cells are welded into battery strings by concatenation band series connection;Between adjacent two panels photovoltaic cell, Concatenation band is separately connected preceding a piece of photovoltaic cell front and the rear a piece of photovoltaic cell back side, before rear a piece of photovoltaic cell Edge rides over the rear along upper of preceding a piece of photovoltaic cell;
Every string battery strings include first side and the second side side Liang Tiao;In a battery strings and next adjacent cell string phase String insulating film is placed between adjacent side, the first side of next adjacent cell string is pressed on the second side of a battery strings, Centre passes through string insulating film insulation;Each battery strings successively carry out side superposition and place.
Further, it is superimposed in photovoltaic module, the front and back of the battery strings passes through lamination glue and glass, back respectively Hardened conjunction.
Further, lamination glue uses EVA material.
Further, the string of battery strings is attached with string using busbar.
A kind of production method being superimposed photovoltaic module, comprising:
The series connection of multiple photovoltaic cells is welded into battery strings with concatenation band first;Adjacent two panels photovoltaic cell it Between, concatenation band is separately connected preceding a piece of photovoltaic cell front and the rear a piece of photovoltaic cell back side, rear a piece of photovoltaic cell Forward position ride over the rear along upper of preceding a piece of photovoltaic cell, form battery strings;
Then flat glass in the production line;Lamination glue is laid on glass;
Then each battery strings are just being subjected to typesetting facing towards glass, every string battery strings include first side and second side two Side;String insulating film is placed between the battery strings side adjacent with next adjacent cell string, next adjacent cell string First side is pressed on the second side of a battery strings, and centre passes through string insulating film insulation;Each battery strings successively carry out side Superposition is placed;
The string of battery strings is attached with string using busbar;
Then all battery strings back sides after typesetting are laid with lamination glue;
Then it is laid with backboard at the photovoltaic module back side, is then laminated photovoltaic module to be laminated by laminating machine.
Further, after lamination, installation frame, terminal box subsequent technique is carried out, the finished product of photovoltaic module is obtained.
The present invention has the advantages that
1) photovoltaic module transfer efficiency improves 0.454%, and power is suitable with common photovoltaic module product power.
2) reduce 2.7% land use area of power station project.
3) reduce material consumption, reduce production cost.
Detailed description of the invention
Fig. 1 a is the battery strings schematic diagram of photovoltaic module in the prior art.
Fig. 1 b is the typesetting schematic diagram of photovoltaic module in the prior art.
Fig. 2 is photovoltaic module fabrication processing figure in the prior art.
Fig. 3 is the battery strings schematic diagram of photovoltaic module of the invention.
Fig. 4 is photovoltaic module fabrication processing figure of the invention.
Specific embodiment
Below with reference to specific drawings and examples, the invention will be further described.
The present invention proposes a kind of production method for being superimposed photovoltaic module, as shown in Figure 3 and Figure 4;
The series connection of multiple photovoltaic cells 1 is welded into battery strings 3 with concatenation band 2 (such as tin-coated copper strip) first;Adjacent Two panels photovoltaic cell 1 between, concatenation band 2 is separately connected 1 front of preceding a piece of photovoltaic cell and rear a piece of photovoltaic cell 1 The forward position at the back side, rear a piece of photovoltaic cell 1 rides over the rear along upper of preceding a piece of photovoltaic cell 1;Battery strings 3 are formed by, are disappeared In addition to the gap in battery strings between the piece and piece of photovoltaic cell, while concatenating band 2 and being bent without wide-angle, it can be certain Concatenation band 2 is prevented to be broken in degree;
Then flat glass, the glass are used for photovoltaic module front protecting in the production line;EVA material is laid on glass Deng lamination glue, EVA material is widely used in lamination glue at present, also has a small number of producers to use transparent silica gel etc.;
Then each battery strings 3 are just being subjected to typesetting facing towards glass, every string battery strings include first side and second side Two sides;String insulating film, next adjacent cell string are placed between the battery strings side adjacent with next adjacent cell string First side be pressed on the second side of a battery strings, centre by string insulating film insulation;Each battery strings 3 successively carry out side Side superposition is placed;
The string of battery strings 3 is attached with string using busbar;
Then 3 back side of all battery strings after typesetting is laid with lamination glue;The lamination glue and photovoltaic group at the photovoltaic module back side The positive lamination glue of part is generally identical material;EVA material is all made of in this example;
Then it is laid with backboard at the photovoltaic module back side, is then laminated photovoltaic module to be laminated by laminating machine;
After lamination, the subsequent techniques such as installation frame, terminal box are carried out, the finished product of photovoltaic module is obtained.
Comparative experiments:
Using identical cell piece, glass, frame, EVA material, one piece of finished product, test knot are respectively made according to two kinds of techniques Fruit is as follows:
General components size Efficiency Pmax RsVoc RsIsc RsVpm RsIpm
1640*992*40 16.274% 264.76 38.5 9.25 30.17 8.775
It is superimposed size of components Efficiency Pmax RsVoc RsIsc RsVpm RsIpm
1620*977*40 16.728% 264.76 38.5 9.25 30.17 8.775
Comparing result shows that superposition photovoltaic module proposed by the present invention can reduce the size of photovoltaic module, to reduce Occupied area;In power test, for transfer efficiency 16.728%, relatively conventional component improves 0.454%.
It should be noted last that the above specific embodiment is only used to illustrate the technical scheme of the present invention and not to limit it, Although being described the invention in detail referring to example, those skilled in the art should understand that, it can be to the present invention Technical solution be modified or replaced equivalently, without departing from the spirit and scope of the technical solution of the present invention, should all cover In the scope of the claims of the present invention.

Claims (7)

1. a kind of superposition photovoltaic module, including photovoltaic cell (1), concatenation band (2), it is characterised in that:
Multiple photovoltaic cells (1) are welded into battery strings (3) by concatenation band (2) series connection;In adjacent two panels photovoltaic cell (1) between, concatenation band (2) is separately connected preceding a piece of photovoltaic cell (1) front and rear a piece of photovoltaic cell (1) back side, after The forward position of a piece of photovoltaic cell (1) rides over the rear along upper of preceding a piece of photovoltaic cell (1);
Every string battery strings include first side and the second side side Liang Tiao;It is adjacent with next adjacent cell string in a battery strings String insulating film is placed between side, the first side of next adjacent cell string is pressed on the second side of a battery strings, intermediate Pass through string insulating film insulation;Each battery strings (3) successively carry out side superposition and place.
2. superposition photovoltaic module as described in claim 1, it is characterised in that:
It is superimposed in photovoltaic module, the front and back of the battery strings passes through lamination glue in conjunction with glass, backboard respectively.
3. superposition photovoltaic module as described in claim 1, it is characterised in that:
It is laminated glue and uses EVA material.
4. superposition photovoltaic module as described in claim 1, it is characterised in that:
The string of battery strings (3) is attached with string using busbar.
5. a kind of production method for being superimposed photovoltaic module characterized by comprising
Multiple photovoltaic cells (1) series connection is welded into battery strings (3) with concatenation band (2) first;In adjacent two panels photovoltaic electric Between pond piece (1), concatenation band (2) is separately connected preceding a piece of photovoltaic cell (1) front and rear a piece of photovoltaic cell (1) back Face, the forward position of rear a piece of photovoltaic cell (1) ride over the rear along upper, formation battery strings (3) of preceding a piece of photovoltaic cell (1);
Then flat glass in the production line;Lamination glue is laid on glass;
Then each battery strings (3) are just being subjected to typesetting facing towards glass, every string battery strings include first side and second side two Side;String insulating film is placed between the battery strings side adjacent with next adjacent cell string, next adjacent cell string First side is pressed on the second side of a battery strings, and centre passes through string insulating film insulation;Each battery strings (3) successively carry out side Side superposition is placed;
The string of battery strings (3) is attached with string using busbar;
Then all battery strings (3) back side after typesetting is laid with lamination glue;
Then it is laid with backboard at the photovoltaic module back side, is then laminated photovoltaic module to be laminated by laminating machine.
6. the production method of superposition photovoltaic module as claimed in claim 5, which is characterized in that
After lamination, installation frame, terminal box subsequent technique are carried out, the finished product of photovoltaic module is obtained.
7. the production method of superposition photovoltaic module as claimed in claim 5, which is characterized in that
It is laminated glue and uses EVA material.
CN201811363370.6A 2018-11-15 2018-11-15 It is superimposed photovoltaic module and its manufacturing method Pending CN109301020A (en)

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110165005A (en) * 2019-05-30 2019-08-23 苏州瑞萨奇自动化有限公司 A kind of photovoltaic laminate component, assembling device and its manufacturing process
CN110581192A (en) * 2018-06-08 2019-12-17 君泰创新(北京)科技有限公司 photovoltaic cell module and photovoltaic wall
CN111952388A (en) * 2019-05-16 2020-11-17 泰州隆基乐叶光伏科技有限公司 Shingle assembly
CN112420866A (en) * 2020-10-30 2021-02-26 连云港神舟新能源有限公司 Negative-spacing close-packed photovoltaic module
CN112864265A (en) * 2021-01-26 2021-05-28 武汉三工智能装备制造有限公司 Hidden crack prevention photovoltaic stitch welding assembly and preparation process thereof
CN114864723A (en) * 2022-05-12 2022-08-05 常州时创能源股份有限公司 Photovoltaic module and preparation method thereof

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Publication number Priority date Publication date Assignee Title
US20030160251A1 (en) * 2002-02-28 2003-08-28 Wanlass Mark W. Voltage-matched, monolithic, multi-band-gap devices
JP2005072396A (en) * 2003-08-26 2005-03-17 Kyocera Corp Photovoltaic power generator
CN102856411A (en) * 2012-09-24 2013-01-02 天津英利新能源有限公司 Photovoltaic module and packaging process thereof
CN207021270U (en) * 2017-05-27 2018-02-16 苏州沃特维自动化系统有限公司 A kind of solar battery sheet screening structure and photovoltaic module
CN108428751A (en) * 2018-04-13 2018-08-21 浙江晶科能源有限公司 A kind of imbrication modular construction
CN208873736U (en) * 2018-11-15 2019-05-17 江苏润达光伏无锡有限公司 It is superimposed photovoltaic module

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030160251A1 (en) * 2002-02-28 2003-08-28 Wanlass Mark W. Voltage-matched, monolithic, multi-band-gap devices
JP2005072396A (en) * 2003-08-26 2005-03-17 Kyocera Corp Photovoltaic power generator
CN102856411A (en) * 2012-09-24 2013-01-02 天津英利新能源有限公司 Photovoltaic module and packaging process thereof
CN207021270U (en) * 2017-05-27 2018-02-16 苏州沃特维自动化系统有限公司 A kind of solar battery sheet screening structure and photovoltaic module
CN108428751A (en) * 2018-04-13 2018-08-21 浙江晶科能源有限公司 A kind of imbrication modular construction
CN208873736U (en) * 2018-11-15 2019-05-17 江苏润达光伏无锡有限公司 It is superimposed photovoltaic module

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110581192A (en) * 2018-06-08 2019-12-17 君泰创新(北京)科技有限公司 photovoltaic cell module and photovoltaic wall
CN111952388A (en) * 2019-05-16 2020-11-17 泰州隆基乐叶光伏科技有限公司 Shingle assembly
CN110165005A (en) * 2019-05-30 2019-08-23 苏州瑞萨奇自动化有限公司 A kind of photovoltaic laminate component, assembling device and its manufacturing process
CN112420866A (en) * 2020-10-30 2021-02-26 连云港神舟新能源有限公司 Negative-spacing close-packed photovoltaic module
CN112864265A (en) * 2021-01-26 2021-05-28 武汉三工智能装备制造有限公司 Hidden crack prevention photovoltaic stitch welding assembly and preparation process thereof
CN114864723A (en) * 2022-05-12 2022-08-05 常州时创能源股份有限公司 Photovoltaic module and preparation method thereof

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