CN102339901B - Low-resistance connection method of solar battery module and manufacturing method thereof - Google Patents
Low-resistance connection method of solar battery module and manufacturing method thereof Download PDFInfo
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- CN102339901B CN102339901B CN2011102172530A CN201110217253A CN102339901B CN 102339901 B CN102339901 B CN 102339901B CN 2011102172530 A CN2011102172530 A CN 2011102172530A CN 201110217253 A CN201110217253 A CN 201110217253A CN 102339901 B CN102339901 B CN 102339901B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The invention relates to a low-resistance connection method of a solar battery module and a manufacturing method thereof. The solar battery module is divided into regions A and B; in the region B, a positive electrode and a back electrode of a battery plate are vertically printed, and the adjacent battery strings are vertically connected mutually by interconnection bars on a positive face and a back face of the battery plate; and in the region A, a positive electrode and a back electrode of a battery plate are printed in parallel, and the adjacent battery strings are connected by bus bars in the region A. According to the invention, the lengths of the bus bars can be reduced by over 1330mm, the lengths of cables (4mm2 wire diameter) of a connector can be shortened by over 636mm, and the series resistance of the module can be reduced by 15-20m omega integrally, thus the output power of a single module can be improved by 1-1.3W on the premise of reducing the material cost.
Description
Technical field
The present invention relates to a kind of solar module, especially a kind of optimal design that the connected mode of battery sheet is carried out.
Background technology
For conventional crystal silicon solar cell assembly (as Fig. 1), the front electrode of battery sheet is parallel with the position of backplate, in the process that is connected in series of adjacent cell string, certainly will introduce extra busbar like this, thereby increase the series resistance of assembly, cause extra power ohmic loss.And on the other hand, the integrated form terminal box of assembly is arranged on assembly minor face midline position usually, and this design not only can increase the length of exit busbar, and can increase the length of cable.
Summary of the invention
The technical problem to be solved in the present invention is: propose a kind of novel battery sheet connected mode and manufacture craft thereof, can effectively reduce bus bar length, shorten the length of connector cable line, reduce the series resistance of assembly, and then improve conversion efficiency and the power output of solar module.
The technical solution adopted in the present invention is: a kind of solar module low resistance connected mode, described solar module is divided into A and two zones of B, in described B zone, the positive electrode of battery sheet is vertical with back electrode to be printed, adjacent battery strings by battery sheet in the B zone just, the interconnector perpendicular interconnection at the back side; The parallel printing with back electrode of the positive electrode of battery sheet in described a-quadrant, adjacent battery strings connects by busbar in the a-quadrant.
Further, in order effectively to shorten the bus bar length of whole battery group string in the a-quadrant, shorten the length of output cable, be provided with split type terminal box in the a-quadrant of the present invention, and each terminal box inside is provided with bypass diode.
The present invention also provides this solar module low resistance manufacture craft simultaneously, may further comprise the steps:
1) solar module is divided into two zones of A, B;
2) positive electrode to the battery sheet in the B zone carries out vertical the printing with back electrode;
3) use interconnector to carry out single weldering of front electrode to the battery sheet in the B zone;
4) two adjacent in B zone battery sheets are vertically placed after finishing, carried out series welding in the series welding template;
5) positive electrode with two the adjacent battery sheets in the a-quadrant carries out parallel printing with back electrode;
6) battery sheet adjacent in the a-quadrant is connected in series by busbar.
The invention has the beneficial effects as follows: can effectively reduce more than the bus bar length 1330mm, shorten more than the length 636mm in connector cable line (4mm2 line footpath), can reduce assembly series resistance 15～20m Ω generally, and then under the prerequisite that reduces material cost, single component can improve power output 1～1.3W.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is conventional solar module front view;
Fig. 2 is low resistance connected mode solar module front view of the present invention;
Among the figure: 1, conventional batteries; 2, interconnector; 3, busbar; 4, isolate backboard; 5, output cable; 6, integrated form terminal box; 7, just, the vertical printed battery of back electrode; 8, split type terminal box.
Embodiment
The present invention is further detailed explanation with preferred embodiment by reference to the accompanying drawings now.These accompanying drawings are the schematic diagram of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
As shown in Figure 2, with 6 the string 6 polycrystal silicon cell assemblies be example, a kind of solar module low resistance connected mode, described solar module is divided into A and two zones of B, the battery 7 in B zone adopts positive electrode, printed design that back electrode is vertical at the silk screen printing end, adjacent cell ganged up in B zone battery sheet just, interconnector 2 perpendicular interconnections at the back side, thereby the busbar in B zone is saved.The battery of a-quadrant still adopts traditional positive electrode, the parallel mode of printing of back electrode.
Split type terminal box 8 designs are adopted at the lead-out wire position of a-quadrant, assembly, can effectively shorten busbar 3 length of whole battery group string, shorten the length of output cable 5; Split type terminal box is provided with isolation by plate 5.Each split type terminal box 8 inside is provided with bypass diode.
Manufacture craft of the present invention is: 1) solar module is divided into two zones of A, B; 2) positive electrode to the battery sheet in the B zone carries out vertical the printing with back electrode; 3) use interconnector to carry out single weldering of front electrode to the battery sheet in the B zone; 4) two adjacent in B zone battery sheets are vertically placed after finishing, carried out series welding in the series welding template; 5) positive electrode with two the adjacent battery sheets in the a-quadrant carries out parallel printing with back electrode; 6) battery sheet adjacent in the a-quadrant is connected in series by busbar.
The welding of battery sheet can adopt contact welding, thermal radiation, hot blast welding or conducting resinl/conductive tape bonding, lamination, lamination, clean, frame up, manufacture craft that test and packaging process are same as common solar module.
Shown in Figure 1 is conventional crystal silicon solar cell assembly, the front electrode of battery sheet 1 is parallel with the position of backplate, in the process that is connected in series of adjacent cell string, certainly will introduce extra busbar like this, thereby increase the series resistance of assembly, cause extra power ohmic loss.And on the other hand, the integrated form terminal box 6 of assembly is arranged on assembly minor face midline position usually, and this design not only can increase the length of exit busbar, and can increase the length of cable 5.
Therefore, compared with prior art, adopt the battery plate electrode design of B of the present invention zone and assembly connecting structure, can improve conversion efficiency and the power output of solar module, for the making of high efficiency crystal silicon solar assembly provides a cover solution.
Just the specific embodiment of the present invention of describing in the above specification, various not illustrating is construed as limiting flesh and blood of the present invention, the person of an ordinary skill in the technical field after having read specification can to before described embodiment make an amendment or be out of shape, and do not deviate from essence of an invention and scope.
Claims (3)
1. solar module low resistance connected mode, it is characterized in that: described solar module is divided into A and two zones of B, in described B zone, the positive electrode of battery (7) is vertical with back electrode to be printed, adjacent battery strings by battery sheet in the B zone just, interconnector (2) perpendicular interconnection at the back side; The parallel printing with back electrode of the positive electrode of battery sheet in described a-quadrant, adjacent battery strings connects by busbar (3) in the a-quadrant.
2. solar module low resistance connected mode as claimed in claim 1, it is characterized in that: be provided with split type terminal box (8) in the described a-quadrant, each terminal box inside is provided with bypass diode.
3. solar module low resistance manufacture craft is characterized in that may further comprise the steps:
1) solar module is divided into two zones of A, B;
2) positive electrode to the battery sheet in the B zone carries out vertical the printing with back electrode;
3) use interconnector to carry out single weldering of front electrode to the battery sheet in the B zone;
4) two adjacent in B zone battery sheets are vertically placed after finishing, carried out series welding in the series welding template;
5) positive electrode with two the adjacent battery sheets in the a-quadrant carries out parallel printing with back electrode;
6) battery sheet adjacent in the a-quadrant is connected in series by busbar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102172530A CN102339901B (en) | 2011-07-30 | 2011-07-30 | Low-resistance connection method of solar battery module and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011102172530A CN102339901B (en) | 2011-07-30 | 2011-07-30 | Low-resistance connection method of solar battery module and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN102339901A CN102339901A (en) | 2012-02-01 |
| CN102339901B true CN102339901B (en) | 2013-07-03 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102916621B (en) * | 2012-10-25 | 2015-08-12 | 英利能源（中国）有限公司 | Solar cell system |
| CN104051559A (en) * | 2014-06-23 | 2014-09-17 | 山东力诺光伏高科技有限公司 | Photovoltaic module connection method |
| CN107363388B (en) * | 2017-06-30 | 2019-11-08 | 中国电子科技集团公司第十八研究所 | Method for welding braided cable board for space solar panel |
| WO2019041079A1 (en) * | 2017-08-28 | 2019-03-07 | 通威太阳能（合肥）有限公司 | Photovoltaic module internal protection circuit structure having separate power generation unit |
| CN108054228A (en) * | 2017-12-11 | 2018-05-18 | 杭州博阳太阳能科技有限公司 | A kind of solar cell module and its manufacturing method |
| CN111628027B (en) * | 2020-06-08 | 2023-09-05 | 中节能太阳能科技（镇江）有限公司 | Anti hidden subassembly that splits |
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| WO2009134939A2 (en) * | 2008-04-29 | 2009-11-05 | Advent Solar, Inc. | Photovoltaic modules manufactured using monolithic module assembly techniques |
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Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee after: TRINA SOLAR Co.,Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee before: trina solar Ltd. Address after: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee after: trina solar Ltd. Address before: 213031, No. 2, Tianhe Road, Xinbei Industrial Park, Jiangsu, Changzhou Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd. |
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