CN102061547A - Polyester fabric and preparation method thereof - Google Patents
Polyester fabric and preparation method thereof Download PDFInfo
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- CN102061547A CN102061547A CN2009102246293A CN200910224629A CN102061547A CN 102061547 A CN102061547 A CN 102061547A CN 2009102246293 A CN2009102246293 A CN 2009102246293A CN 200910224629 A CN200910224629 A CN 200910224629A CN 102061547 A CN102061547 A CN 102061547A
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Abstract
The invention discloses a polyester fabric and a preparation method thereof. Soluble high-shrinkage polyester yarns of which the filament number is below 0.4 denier are adopted in at least one of the warp and weft directions of the fabric; and the splitting rate of the fabric is over 80 percent, and the tearing strength of the fabric is over 9.8 N. The cloth cover of the fabric combines fashion and functionality, and the polyester fabric is an ideal material for sports and relaxation. After the polyester fabric is subjected to single-surface calendaring, one surface is smooth and glossy, and the other surface offers a weak hair or chamois matte feel. In addition, the polyester fabrics do not have any splitting agent, and are simple in operation and low in cost.
Description
Technical field
The present invention relates to a kind of polyester textile and preparation method thereof.Be specifically related to a kind of fabric that contains the solubility high-shrinkage fiber and preparation method thereof.
Background technology
Along with improving constantly of living standard, people are also more and more higher to the requirement of garment material, the extremely consumers in general's favor of soft, as to have functional and fashion concurrently weaving face fabric.From walking always of present garment market, the weaving face fabric with mannerism becomes consumer's first-selection, and the very big market demand is arranged.
But this type of weaving face fabric in the market, ubiquity feel are soft inadequately, the water pressure resistance deficiency, tear powerful defective, the problem that cloth style is single.The individual style of this lining and good rerum natura mainly are to select materials, weave, afterwards put in order the control of a series of engineerings of processing, the control of particularly opening fine engineering and opening fine following process.How can obtain the desirable fine rate of opening, reach good cloth style, can guarantee that again the functional every evaluation index of finished product is good, be the difficult problem that present dyeing faces.
At present, conventional fiber opening process is that high temperature highly basic is opened fine method, disclose a kind of superfine fibre and production method thereof as Chinese patent CN101429689A, but its fiber opening process conditional request height, scope are wide, cause out fine effect instability, inhomogeneous easily, the common PET fiber is decomposed, cause fibre damage big, rerum natura is good inadequately, and the production cost height, energy resource consumption is big, sewage discharge is many, and environment is polluted.
Summary of the invention
The object of the present invention is to provide a kind of soft, tear powerful high polyester textile and preparation method thereof.
Cloth cover effect uniqueness of the present invention, through after opening fibre, cloth cover has the weak feel of wool or chamois leather velvet; Can also pass through follow-up single face calendering engineering after opening fibre, make cloth cover one-sided smooth and glossy, another side has the weak feel of wool or flock suede sense.
Technical solution of the present invention is as follows:
At least one side of fabric warp-wise of the present invention or broadwise is the solubility high-contraction polyester yarn of filament number below 0.4 DENIER, and the fine rate of opening of this fabric reaches more than 80%, tears brute force and reach more than the 9.8N.
Solubility high-contraction polyester yarn of the present invention is to be that 70～80% conventional polyester and percentage by weight are that 20～30% modified soluble polyester makes by composite spinning by percentage by weight.Modified soluble polyester contained in the polyester yarn reaches out fine purpose by dissolving decrement in alkali lye, makes the fabric sofetening exquisiteness.The percentage by weight of modified soluble polyester is lower than at 20% o'clock, and the feel of fabric is fine and smooth inadequately; The percentage by weight of modified soluble polyester surpasses at 30% o'clock, and rerum naturas such as the brute force of yarn are difficult to guarantee.
The boiling water shrinkage of solubility high-contraction polyester yarn of the present invention is 8～38%.In general the boiling water shrinkage of yarn is high more, and then fabric is tight more, water pressure resistance is high more; If but boiling water shrinkage causes cloth cover to produce fold when too high then can to cause yarn to shrink excessive, water pressure resistance reduces on the contrary.So the boiling water shrinkage of yarn of the present invention is best between 8～38%.
Process for making such fabric of the present invention comprises selects materials, weaves and back arrangement processing.
At first, select for use solubility high-contraction polyester yarn to weave, carry out back arrangement processing then, get product of the present invention as warp thread and/or weft yarn.Wherein, directly open fibre after arrangement processing in back comprises refining.The temperature of refining is 60～105 ℃, adopts heat alkali liquid, the slurry when the refining agent removal is weaved on the yarn and greasy dirt etc. dirty, and alkaline agent concentration is 5～10g/L, refining agent concentration is 4～12g/L, give bigger longitude and latitude tension force simultaneously, make cloth cover smooth, help the carrying out of road engineering down.Thickness and refining effect according to cloth decide refining speed, are preferably 15～80m/min.
After grey cloth carries out refining, do not need to carry out the centre typing, but directly carry out alkali decrement fiber opening process.The typing engineering can cause half-finished powerful decline of tearing in the middle of adopting, and shrinkage reduces.Both can reduce technological process and directly open fibre, can save cost again.
In the fiber opening process of the present invention, adopt the High Temperature High Pressure liquid-flow dyeing machine, the concentration of NaOH is 1.65～8.25g/L in the alkali lye, when the concentration of NaOH is lower than 1.65g/L, alkali concn is too low, the alkali decrement is opened fibre and is difficult to carry out, and the concentration of NaOH is higher than 8.25g/L, and alkali concn is too high, the impaired aggravation of fiber, tear powerful the reduction, the production cost height, sewage discharge is many.The concentration of NaOH opening fine rate and tearing powerful preferablely in the scope of 1.65～8.25g/L the time, the concentration of further preferred NaOH is 4.95～6.6g/L.
Opening fine temperature is 80～130 ℃, when opening fine temperature and be lower than 80 ℃, need take a long time, and just can reach the desirable fine rate of opening, and tear powerful improve not obvious; And when opening fine temperature and being higher than 130 ℃, though the raising of reduction rate is very fast, open fine situation improve not obvious, bigger to the damage of fiber, tear powerful descend apparent in view.And open fine temperature in the time of 80～130 ℃, open fine rate and tear powerful preferable, more preferably 110～120 ℃.
Open fine time 20～60min, the time is when being lower than 20min, and what be difficult to obtain opens fine effect; Time, it was effect improved not obvious again to open fibre, and opens fine overlong time, is unfavorable for the control of production cost when surpassing 60min.Open the fine time when 30～40min, open fine rate and tear brute force all more satisfactory.Preferably open fine time 30～40min.Bath raio 1: 10～30.Fabric of the present invention through fiber opening process processing after, filament number below 0.4 DENIER, open fine rate and reach more than 80%, tear brute force and reach more than the 9.8N.
Back of the present invention arrangement processing also comprises RESIN FINISH.Wherein, the resin in the RESIN FINISH adopts the hybrid resin of waterproof resin and soft resin, wherein waterproof resin: the mass ratio of soft resin is 1: 0.4～0.5.Not only tear powerful height by the product after the RESIN FINISH of the present invention, and water pressure resistance index height, make the feel of fabric good simultaneously.Consider that polyester textile is easy to generate static,, improve the antistatic property of fabric so also can add antistatic resin during RESIN FINISH.The condition of the typing processing of being carried out during RESIN FINISH is: 150～170 ℃ of temperature, if temperature is lower than 150 ℃, the cloth surface evenness has deficiency slightly, and temperature is higher than 170 ℃ words, cloth style shows slightly inflexible and feel is hardened, cloth speed 40～50m/min, wind speed 20～30Hz.
The present invention also can carry out the single face satinage after RESIN FINISH, can make fabrics cloth cover Paint Gloss, reduces the gap between the fiber, improves the water pressure resistance of fabric.The calendering temperature is at 120～180 ℃, and fibre gap is difficult for seeing when being lower than 120 ℃, can not get higher water pressure resistance; And temperature is higher than 180 ℃, and the feel hardening becomes fragile, and easily creases, preferred 140～160 ℃, and cloth speed 30m/min, pressure 40～60kgf/cm
2
Through the water pressure resistance of the fabric after above-mentioned RESIN FINISH-satinage, reach 500mmH after washing 5 times
2More than the O.
Fabric of the present invention has the good fine rate of opening through opening fine decrement processing, and it is powerful good to tear, and the feel exquisiteness, has the weak feel of wool or chamois leather velvet, and the cloth cover effect and the fashion of uniqueness arranged.And, through after RESIN FINISH-satinage, need not carry out coating or fit just obtaining good water pressure resistance, and the air-moisture-permeable protection effect is arranged, cloth cover is smooth glossy simultaneously, is the good material of Sport ﹠ Casual.The present invention does not add any fine agent of opening, and is simple to operate, with low cost.
The specific embodiment
The method of testing of each rerum natura is as follows among the present invention:
1, opens fine rate (the beautiful standard in TRS east): each 5 of the test films of the latitude direction of 1. learning from else's experience 10cm*10cm.2. by the open fine situation of SEM, calculate the fine rate of opening according to observation fiber section.3. the mean value of getting test data is final result.It is as follows wherein to open the concrete computational methods of fine rate:
Cutting apart solubility high-shrinkage fiber yarn with 8 is example,
Opening fine last one thread has n root fiber,
Theory is opened fine back (opening fine rate 100%): the fiber number of an one thread is 8n,
Actual open fibre after, observe the fiber number of an one thread, count m.
Open the * 100% of fine rate=(m/8n)
2, water pressure resistance: JIS L1092 (A) method.
3, tear brute force: JIS L1096 (D) method.
The invention will be further described below in conjunction with embodiment.
Embodiment 1:
1) yarn:
Warp thread adopts 56T-144-DTY, weft yarn adopts 87T-48-solubility high-contraction polyester yarn, modified soluble weight polyester percentage is 20% in the yarn, boiling water shrinkage is 23%, opening fine back filament number is 0.18 DENIER, solubility high-shrinkage fiber yarn content is 48.2% in the grey cloth, and the target reduction rate is 9.6%.
2) fabric specification and weaving:
Tissue: 2/1TWILL
Grey cloth density: through close * filling density=201*152 root/in.
3) postfinishing process parameter and explanation:
Refining: temperature is 95 ℃, speed: 70m/min, the time of staying: 25～35s.
Open fibre: carry out in the High Temperature High Pressure liquid-flow dyeing machine, the concentration of NaOH is 4.95g/L in the alkali lye, 110 ℃ of maximum temperatures, maximum temperature temperature retention time 30min, bath raio 1: 20.Programming rate: 1～2 ℃/min, cooling rate: 1～2 ℃/min, nozzle gap: 80/3, cloth speed 70m/min, liquid measure: 250L, actual reduction rate is 12.8%, opens fine rate 92%.
Dyeing: adopt liquid-flow dyeing machine to dye.130 ℃ of maximum temperatures, maximum temperature temperature retention time 20min, bath raio 1: 20.
The back is dry: adopt 130 ℃ of dryings down.
Resin: with above-mentioned cloth antistatic additive KE05:1.0, softener KQ88:0.8, waterproofing agent KW62:2.0 handles down at 140 ℃, cloth speed 60m/min.
Hot blast stentering forming: 160 ℃ of temperature, cloth speed 50m/min, wind speed 30Hz.
Calendering: 160 ℃ of temperature, cloth speed 30m/min, pressure: 60kgf/cm
2
Finished product is through close * filling density=266*162 root/in, and the soft exquisiteness of cloth cover simultaneously has the weak feel of wool, and one-sided smooth is glossy.JIS L1096 (D) method records tears powerful 25*12.3N, and 5 back scrubbing of JIS L1092 (A) method are washed the back water pressure resistance and are: 929mmH
2O.
Embodiment 2:
1) yarn:
All adopt 78T/2-48-solubility high-contraction polyester yarn through weft yarn, modified soluble weight polyester percentage is 25% in the yarn, and boiling water shrinkage is 10%, opens fine back filament number 0.14 DENIER, solubility high-shrinkage fiber yarn content is 100% in the grey cloth, and the target reduction rate is 25%.
2) fabric specification and weaving:
Tissue: 2/2TWILL
Grey cloth density: through close * filling density=153*107 root/in.
3) postfinishing process parameter and explanation:
Refining: temperature is 95 ℃, speed: 70m/min, the time of staying: 25～35s.
Open fibre: carry out in the High Temperature High Pressure liquid-flow dyeing machine, the concentration of NaOH is 6.6g/L in the alkali lye, 120 ℃ of maximum temperatures, maximum temperature temperature retention time 40 minutes, bath raio 1: 20.Programming rate: 1～2 ℃/min, cooling rate: 1～2 ℃/min, nozzle gap: 80/3, cloth speed 70m/min, liquid measure: 250L, actual reduction rate is 28.6%, opening fine rate is 91%.
Dyeing: adopt liquid-flow dyeing machine to dye.Maximum temperature: 125 ℃, highest temperature temperature retention time: 20min, bath raio: 1: 20.
The back is dry: adopt 130 ℃ of dryings down.
Resin: with above-mentioned cloth antistatic additive KE05:1.0, softener KQ88:0.8, waterproofing agent KW62:2.0 handles down at 140 ℃, cloth speed 60m/min.
Hot blast stentering forming: 160 ℃ of temperature, cloth speed 50m/min, wind speed 30Hz.
Calendering: 160 ℃ of temperature, cloth speed 30m/min, pressure: 60kgf/cm
2
Finished product is through close * filling density=191*136 root/in, and the soft exquisiteness of cloth cover simultaneously has the flock suede sense, and one-sided smooth is glossy.JIS L1096 (D) method records tears powerful 29.4*14.4N, and 5 back scrubbing of JIS L1092 (A) method are washed the back water pressure resistance and are: 910mmH
2O.
Embodiment 3:
1) yarn:
Warp thread adopts 56T-144-DTY, weft yarn adopts 75T/2-36-solubility high-shrinkage fiber yarn, modified soluble weight polyester percentage is 28% in the yarn, boiling water shrinkage is 38%, open fine back filament number 0.2 DENIER, solubility high-shrinkage fiber yarn content is 56.9% in the grey cloth, and the target reduction rate is 15.9%.
2) fabric specification and weaving:
Tissue: 2/1TWILL
Grey cloth density: through close * filling density=203*112 root/in.
3) postfinishing process parameter and explanation:
Refining: temperature is 95 ℃, speed: 70m/min, the time of staying: 25～35s.
Open fibre: carry out in the High Temperature High Pressure liquid-flow dyeing machine, the concentration of NaOH is 8.25g/L in the alkali lye, 80 ℃ of maximum temperatures, maximum temperature temperature retention time 60 minutes, bath raio 1: 30.Programming rate: 1～2 ℃/min, cooling rate: 1～2 ℃/min, nozzle gap: 80/3, cloth speed 70m/min, liquid measure: 300L, actual reduction rate is 18.1%, opening fine rate is 92%.
Dyeing: adopt liquid-flow dyeing machine to dye.Maximum temperature: 120 ℃, highest temperature temperature retention time: 20min, bath raio 1: 30.
The back is dry: adopt 130 ℃ of dryings down.
Resin: with above-mentioned cloth antistatic additive KE05:1.0, softener KQ88:0.8, waterproofing agent KW62:2.0 handles down at 140 ℃, cloth speed 60m/min.
Hot blast stentering forming: 160 ℃ of temperature, cloth speed 50m/min, wind speed 30Hz.
Calendering: 160 ℃ of temperature, cloth speed 30m/min, pressure: 60kgf/cm
2
Finished product is through close * filling density=179*112 root/in, and the soft exquisiteness of cloth cover simultaneously has flock suede, and one-sided smooth is glossy.JIS L1096 (D) method records tears powerful 15.9*11.5N, and 5 back scrubbing of JIS L1092 (A) method are washed the back water pressure resistance and are: 890mmH
2O.
Embodiment 4:
1) yarn:
Warp thread adopts 78T/2-48 solubility high-shrinkage fiber yarn, weft yarn adopts 84T-144-DTY, modified soluble weight polyester percentage is 30% in the yarn, boiling water shrinkage is 24%, open fine back filament number 0.16 DENIER, solubility high-shrinkage fiber yarn content is 68.3% in the grey cloth, and the target reduction rate is 20.5%.
2) fabric specification and weaving
Tissue: 2/2TWILL
Grey cloth density: through close * filling density=153*132 root/in.
3) postfinishing process parameter and explanation:
Refining: temperature is 95 ℃, speed: 70m/min, the time of staying: 25～35s.
Open fibre: carry out in the High Temperature High Pressure liquid-flow dyeing machine, the concentration of NaOH is 1.8g/L in the alkali lye, 130 ℃ of maximum temperatures, maximum temperature temperature retention time 20 minutes, bath raio 1: 10.Programming rate: 1～2 ℃/min, cooling rate: 1～2 ℃/min, nozzle gap: 80/3, cloth speed 70m/min, liquid measure: 200L, actual reduction rate is 24.9%, opening fine rate is 90%.
Dyeing: adopt liquid-flow dyeing machine to dye.Maximum temperature: 130 ℃, highest temperature temperature retention time: 20min, bath raio: 1: 10.
The back is dry: adopt 130 ℃ of dryings down.
Resin: with above-mentioned cloth antistatic additive KE05:1.0, softener KQ88:0.8, waterproofing agent KW62:2.0 handles down at 140 ℃, cloth speed 60m/min.
Hot blast stentering forming: 160 ℃ of temperature, cloth speed 50m/min, wind speed 30Hz.
Calendering: 160 ℃ of temperature, cloth speed 30m/min, pressure: 60kgf/cm
2
Finished product is through close * filling density=179*159 root/in, and the soft exquisiteness of cloth cover simultaneously has the weak feel of wool, and one-sided smooth is glossy.JIS L1096 (D) method records tears powerful 15.6*10.6N, and 5 back scrubbing of JIS L1092 (A) method are washed the back water pressure resistance and are: 860mmH
2O.
Claims (7)
1. polyester textile, it is characterized in that: at least one side who constitutes this fabric warp-wise or broadwise is the solubility high-contraction polyester yarn of filament number below 0.4 DENIER, and the fine rate of opening of this fabric reaches more than 80%, tears brute force and reach more than the 9.8N.
2. polyester textile according to claim 1 is characterized in that: described solubility high-contraction polyester yarn is to be that 70～80% conventional polyester and percentage by weight are that 20～30% modified soluble polyester forms by composite spinning by percentage by weight.
3. polyester textile according to claim 1 and 2 is characterized in that: the boiling water shrinkage of described solubility high-contraction polyester yarn is 8～38%.
4. the preparation method of a polyester textile, comprise select materials, weave, back arrangement processing, it is characterized in that: select for use solubility high-contraction polyester yarn to weave, carry out back arrangement then and process as warp thread and/or weft yarn, wherein, directly carry out fiber opening process after arrangement processing in back comprises the grey cloth refining.
5. the preparation method of polyester textile according to claim 4, it is characterized in that: in the described fiber opening process, adopt the High Temperature High Pressure liquid-flow dyeing machine to open fibre, actual conditions is as follows: the concentration of NaOH is 1.65～8.25g/L in the alkali lye, temperature is 80～130 ℃, time is 20～60min, and bath raio is 1: 10～30.
6. the preparation method of polyester textile according to claim 5, it is characterized in that: the actual conditions of described fiber opening process is as follows: the concentration of NaOH is 4.95～6.6g/L in the alkali lye, and temperature is 110～120 ℃, and the time is 30～40min.
7. according to the preparation method of claim 4 or 5 described polyester textiles, it is characterized in that: the arrangement processing of described back also comprises RESIN FINISH, wherein waterproof resin: the mass ratio of soft resin is 1: 0.4～0.5.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104342818A (en) * | 2013-08-09 | 2015-02-11 | 东丽纤维研究所（中国）有限公司 | Breathable fabric |
| CN105862222A (en) * | 2015-01-20 | 2016-08-17 | 吴江市万事达纺织有限公司 | A fishbone pattern fabric and a preparation process therefor |
| CN106087302A (en) * | 2016-07-13 | 2016-11-09 | 江苏金太阳纺织科技股份有限公司 | A kind of dyeing and finishing processing method of frivolous ventilative polyester-cotton blend anti-plumage fabric |
| CN111996649A (en) * | 2020-08-15 | 2020-11-27 | 晋江万兴隆染织实业有限公司 | Strong waterproof antistatic fabric and preparation method thereof |
| CN115897014A (en) * | 2022-12-27 | 2023-04-04 | 广州汉德新材料股份有限公司 | Calendering medical science and technology cloth and manufacturing method and application thereof |
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| CN106087302A (en) * | 2016-07-13 | 2016-11-09 | 江苏金太阳纺织科技股份有限公司 | A kind of dyeing and finishing processing method of frivolous ventilative polyester-cotton blend anti-plumage fabric |
| CN111996649A (en) * | 2020-08-15 | 2020-11-27 | 晋江万兴隆染织实业有限公司 | Strong waterproof antistatic fabric and preparation method thereof |
| CN115897014A (en) * | 2022-12-27 | 2023-04-04 | 广州汉德新材料股份有限公司 | Calendering medical science and technology cloth and manufacturing method and application thereof |
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| Publication number | Publication date |
|---|---|
| CN102061547B (en) | 2013-12-25 |
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