CN102049821A - Cutting rollers of multi-wire cutting machine - Google Patents
Cutting rollers of multi-wire cutting machine Download PDFInfo
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- CN102049821A CN102049821A CN2010105896991A CN201010589699A CN102049821A CN 102049821 A CN102049821 A CN 102049821A CN 2010105896991 A CN2010105896991 A CN 2010105896991A CN 201010589699 A CN201010589699 A CN 201010589699A CN 102049821 A CN102049821 A CN 102049821A
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- cutting
- rocker
- running roller
- wire
- cutting machine
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Abstract
The invention discloses cutting rollers of a multi-wire cutting machine for point contact of a metal wire and a workpiece during cutting. The multi-wire cutting machine comprises a rack (11), and is characterized in that: the rack (11) is provided with a rocker panel (7) driven by power, and a cutting roller set consisting of the cutting rollers (8) is arranged on the rocker panel (7) through a support seat (10). The cutting roller has a simple structure; the reciprocating swing cutting roller is adopted, and the workpiece is in point contact with a cutting wire array, so the contact face length of the cutting metal wire and the workpiece is greatly reduced, the cutting resistance is weakened, the abrasion of the cutting metal wire is also reduced, and the service life of the cutting metal wire is prolonged; and meanwhile, the abrasive better enters a shear mark in the swing process of the cutting roller, so the cutting capability is improved, and the cutting precision is also improved.
Description
Technical field
The present invention relates to a kind of multi-line cutting machine, specifically a kind of multi-line cutting machine cutting running roller.
Background technology
At present, for the processing of the pieces of sheet with high-precision requirement, multi-line cutting machine cutting is a kind of high efficiency, high accuracy, processing method simple to operate.Various hard brittle materials such as magnetic material, crystal, pottery, compound, oxide, sapphire, monocrystalline silicon have been widely used in cutting.Multi-thread cutting is that a kind of high speed by metal wire moves back and forth, and abrasive material is brought into the workpiece machining area grind, and hard brittle material once is cut into simultaneously a kind of novel cutting process method of hundreds of plate sheets.Because metal wire is that line contacts with workpiece during cutting, resistance is big, and efficient is lower.Along with the expansion of volume production demand, raise the efficiency, guarantee that machining accuracy becomes the development trend of multi-line cutting machine, promoting cutting power becomes pursuing one's goal of each producer undoubtedly.And weaken contact resistance is to promote one of effective method of cutting power.
Summary of the invention
Metal wire cuts running roller with workpiece for the multi-line cutting machine that point contacts when the purpose of this invention is to provide a kind of the cutting.
The present invention adopts following technical scheme to realize its goal of the invention, a kind of multi-line cutting machine cutting running roller, and it comprises frame, and frame is provided with the rocker that is driven by power, and the cutting roller wheels of being made up of the cutting roller wheel are installed on the rocker by supporting seat.
Rocker of the present invention is-5 ° to+5 ° along the angular range of its center rotation.
Cutting roller wheels of the present invention comprise that three are installed in the cutting running roller that is positive triangular shape arrangement on the rocker.
Power of the present invention is rack-mounted servomotor, and rocker is connected with big synchronous pulley, and servomotor is connected with big synchronous pulley by decelerator, small synchronous pulley, synchronous band.
Frame of the present invention is provided with the synchronous tension belt wheel.
Owing to adopt technique scheme, the present invention has realized goal of the invention preferably, it is simple in structure, owing to adopt the cutting running roller that can back and forth wave, workpiece and line of cut array are the point type way of contact, significantly reduced the contact-making surface length of cutting metal line and workpiece, promptly weakened the cutting resistance, also reduce the wearing and tearing of cutting metal line, improved the service life of cutting metal line, simultaneously, the cutting running roller is in the process of waving, make abrasive material better enter into the cut channel place, improved cutting power, also improved cutting accuracy.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a working state schematic representation of the present invention.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
As seen from Figure 1, Figure 2, a kind of multi-line cutting machine cutting running roller, it comprises frame 11, and frame 11 is provided with the rocker 7 that is driven by power, and the cutting roller wheels of being made up of cutting running roller 8 are installed on the rocker 7 by supporting seat 10.
Cutting roller wheels of the present invention comprise that three are installed in the cutting running roller 8 that is positive triangular shape arrangement on the rocker 7.
Power of the present invention is the servomotor 1 that is installed on the frame 11, and rocker 7 is connected with big synchronous pulley 6, and servomotor 1 is by decelerator 2, small synchronous pulley 3, be with 4 to be connected with synchronous pulley 6 greatly synchronously.
Cutting metal line 9 of the present invention is around on the cutting running roller 8, forms the cutting metal linear array.The cutting roller wheels are with control cutting running roller 8 to reach running up of 500m/min-600m/min with fast as linear velocity in the same way simultaneously by another servomotor and another synchronously.
During cutting, required corresponding rotating speeds and rotation direction when after decelerator 2 slows down, providing normal operating conditions by control servomotor 1, the small synchronous pulley 3 that links to each other with decelerator 2 drives the anglec of rotation and the frequency of big synchronous pulley 6 control rockers 7, because cutting running roller 8 is fixed on the rocker 7 by supporting seat 10, thereby realize that the cutting roller wheels are around the rhythmical reciprocal rotation in ± 3 ° of scopes of the center of cutting roller wheels.Like this, 12 moment of workpiece on realizing the cutting metal linear array and being installed in workbench 13 cut for the mode that point type contacts.Reduce the cutting resistance, improved cutting efficiency greatly, realized the high speed of cutting and very thinization of cutting metal line.
Tensioning pulley 5 can be adjusted control synchronously with 4 tensile force, guarantees to be with 4 to be in normal operation synchronously, reduces synchronously the wearing and tearing with 4, prolongs its service life.
Claims (5)
1. a multi-line cutting machine cuts running roller, and it comprises frame (11), it is characterized in that frame (11) is provided with the rocker (7) that is driven by power, and the cutting roller wheels of being made up of cutting running roller (8) are installed on the rocker (7) by supporting seat (10).
2. multi-line cutting machine cutting running roller according to claim 1 is characterized in that rocker (7) is-5 ° to+5 ° along the angular range of its center rotation.
3. multi-line cutting machine cutting running roller according to claim 1 is characterized in that described cutting roller wheels comprise that three are installed in the cutting running roller (8) that is positive triangular shape arrangement on the rocker (7).
4. according to claim 1 or 2 or 3 described multi-line cutting machine cutting running rollers, it is characterized in that described power is for being installed in the servomotor (1) on the frame (11), rocker (7) is connected with big synchronous pulley (6), and servomotor (1) is connected with big synchronous pulley (6) by decelerator (2), small synchronous pulley (3), synchronous band (4).
5. multi-line cutting machine cutting running roller according to claim 4 is characterized in that frame (11) is provided with synchronous tension belt wheel (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010105896991A CN102049821A (en) | 2010-12-15 | 2010-12-15 | Cutting rollers of multi-wire cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010105896991A CN102049821A (en) | 2010-12-15 | 2010-12-15 | Cutting rollers of multi-wire cutting machine |
Publications (1)
Publication Number | Publication Date |
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CN102049821A true CN102049821A (en) | 2011-05-11 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2010105896991A Pending CN102049821A (en) | 2010-12-15 | 2010-12-15 | Cutting rollers of multi-wire cutting machine |
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CN (1) | CN102049821A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102528954A (en) * | 2012-02-10 | 2012-07-04 | 长沙岱勒新材料科技有限公司 | Method for cutting magnetic material by using diamond wires |
CN102632555A (en) * | 2012-02-07 | 2012-08-15 | 徐州协鑫光电科技有限公司 | Cutting method of crystal blank |
CN102962536A (en) * | 2012-11-27 | 2013-03-13 | 上海汉虹精密机械有限公司 | Swinging device for wire cutting machine with automatic wiring mechanism |
CN104781045A (en) * | 2012-10-15 | 2015-07-15 | 东洋先进机床有限公司 | Wire saw apparatus, and cut-machining method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US5052366A (en) * | 1987-12-26 | 1991-10-01 | Takatori Corporation | Wire saw |
JPH1170457A (en) * | 1997-08-29 | 1999-03-16 | Tokyo Seimitsu Co Ltd | Fixed abrasive grain wire saw and workpiece cutting method therewith |
JPH11138412A (en) * | 1997-11-14 | 1999-05-25 | Tokyo Seimitsu Co Ltd | Wire saw having fixed abrasive grains and its cutting method of workpiece to be cut |
TW200538258A (en) * | 2004-05-25 | 2005-12-01 | Xu chun yao | A wire cutting machine capable of cutting curved lines |
CN201900691U (en) * | 2010-12-15 | 2011-07-20 | 湖南宇晶机器实业有限公司 | Cutting roller of multi-wire cutting machine |
-
2010
- 2010-12-15 CN CN2010105896991A patent/CN102049821A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5052366A (en) * | 1987-12-26 | 1991-10-01 | Takatori Corporation | Wire saw |
JPH1170457A (en) * | 1997-08-29 | 1999-03-16 | Tokyo Seimitsu Co Ltd | Fixed abrasive grain wire saw and workpiece cutting method therewith |
JPH11138412A (en) * | 1997-11-14 | 1999-05-25 | Tokyo Seimitsu Co Ltd | Wire saw having fixed abrasive grains and its cutting method of workpiece to be cut |
TW200538258A (en) * | 2004-05-25 | 2005-12-01 | Xu chun yao | A wire cutting machine capable of cutting curved lines |
CN201900691U (en) * | 2010-12-15 | 2011-07-20 | 湖南宇晶机器实业有限公司 | Cutting roller of multi-wire cutting machine |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102632555A (en) * | 2012-02-07 | 2012-08-15 | 徐州协鑫光电科技有限公司 | Cutting method of crystal blank |
CN102528954A (en) * | 2012-02-10 | 2012-07-04 | 长沙岱勒新材料科技有限公司 | Method for cutting magnetic material by using diamond wires |
CN102528954B (en) * | 2012-02-10 | 2014-11-26 | 长沙岱勒新材料科技有限公司 | Method for cutting magnetic material by using diamond wires |
CN104781045A (en) * | 2012-10-15 | 2015-07-15 | 东洋先进机床有限公司 | Wire saw apparatus, and cut-machining method |
CN104781045B (en) * | 2012-10-15 | 2018-05-04 | 东洋先进机床有限公司 | Fret saw and cutting off processing method |
US9969017B2 (en) | 2012-10-15 | 2018-05-15 | Toyo Advanced Technologies Co., Ltd. | Wire saw apparatus and cut-machining method |
CN102962536A (en) * | 2012-11-27 | 2013-03-13 | 上海汉虹精密机械有限公司 | Swinging device for wire cutting machine with automatic wiring mechanism |
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Application publication date: 20110511 |