CN1020493C - Productive process of light type thermal preservating and acoustic insulating septum and its complete sets of equipment - Google Patents
Productive process of light type thermal preservating and acoustic insulating septum and its complete sets of equipment Download PDFInfo
- Publication number
- CN1020493C CN1020493C CN 90103277 CN90103277A CN1020493C CN 1020493 C CN1020493 C CN 1020493C CN 90103277 CN90103277 CN 90103277 CN 90103277 A CN90103277 A CN 90103277A CN 1020493 C CN1020493 C CN 1020493C
- Authority
- CN
- China
- Prior art keywords
- frame
- welding
- cylinder
- alignment
- single face
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Wire Processing (AREA)
Abstract
The present invention relates to a production process and a complete set of special equipment thereof of a light heat-insulating sound-insulating board. The production process comprises that a finished product can be produced by the process steps, such as aligning and cutting off a straight rib of a galvanized steel wire, aligning and bending a diagonal rib, knitting a single side net on an A frame of a welding tyre, automatically welding the single side net, assembling a board core on a B frame of the welding tyre, assembling and welding, disassembling, etc. Each process step adopts the special equipment, particularly the process step of connecting the front and the back by the A frame and the B frame of the welding tyre, so each process step forms an automatic plane flow line production of a single machine. The equipment is electrically controlled or automatically controlled by a microcomputer so as to easily operate and to ensure the quality.
Description
The present invention relates to a kind of production technology of constructional materials-light wall plate and the equipment of use thereof.
Light type thermal preservating and acoustic insulating septum is a kind of New Building Materials, it is to be welded into double layer grid with zinc-coated wire, for example expanded polystyrene (EPS), foaming rock wool class light thermal-insulating material are filled in the centre, and smear with cement mortar on the two sides again can become body of wall (plastering process generally carries out in the building site).This type of wallboard compare with traditional body of wall have in light weight, good heat insulating, water resistance is good, is convenient to advantages such as construction.Production is all arranged at present both at home and abroad, and its application is with increasingly extensive.It is as follows to it is introduced that She Kou south China, the Guangdong building materials Co., Ltd paused company and introduce the said firm's technology in U.S. Cavan produces the production technology master operation of this type of light wall plate:
Article three, zinc-coated wire is simultaneously by alignment, and the centre is bent into zig-zag type, and constituting two straight muscle centres is the elementary cell of zig-zag type diagonal bar, is stringer through the spot welding of stringer machine, loads the strip expanded polystyrene (EPS) then.Article 25, expanded polystyrene (EPS) and stringer are alternate sends into after being combined into one on the three-dimensional assembly welding machine of full-automatic assembly bull, and with the crosspoint firm welding of longitudinal and transverse muscle, light wall gets product.This technology is simple, the automaticity height, but require the longitudinal and transverse muscle crosspoint accurate positioning after combination clamps, otherwise the service property (quality) that weldering influences wallboard appears leaking, soldering tip and longitudinal and transverse crosspoint are not to clamp down in the plane on the three-dimensional assembly welding machine of assembly bull simultaneously, but clamp behind capturing position on the two-dimensional directional, so the mechanical execution system of welding machine is designed to multiple degrees of freedom small size mechanism, can do trickle adjustment so that the crosspoint is clamped to guarantee soldering tip after near the crosspoint again.This mechanism is comparatively complicated, to pneumatic element machining accuracy quality requirement height, equipment maintenance work more complicated.Simultaneously since the welding machine bull weld simultaneously and often cause the electrical network temporary impact excessive, load unbalanced.Considering operation, the maintenance level of present China building material industry to electromechanical equipment, design a kind of production technology that meets the light type thermal preservating and acoustic insulating septum of domestic production level, is very necessary for promoting these type of New Building Materials.
The objective of the invention is to improve the production technology of existing light type thermal preservating and acoustic insulating septum, designing a kind of use microcomputer controls automatically, by the aquatic product of multiple devices planar flows and be easy to guarantee welding quality, production technology that equipment operation, maintenance are easier again and a complete set of equipment that adapts with it.
The production technology of light type thermal preservating and acoustic insulating septum disclosed in this invention is the diagonal bar that the zinc-coated wire alignment cutting is become horizontal bar, vertical muscle and be bent into zig-zag type, custom-designed welding positioner A frame and B frame have been adopted, horizontal, vertical muscle is weaved into the single face net of criss-cross on the A frame, diagonal bar and strip expanded polystyrene (EPS) are assembled in composition wallboard core on the B frame, two longitudinal and transverse muscle crosspoints single face net after welding makes up and will indulge with a wallboard core, the diagonal bar overlapped points is welded into a whole, and removes A, the B frame is the light type thermal preservating and acoustic insulating septum finished product.
For realizing above-mentioned technology, each operation design has special equipment, and capital equipment is:
By bin, be installed in two of lathe bed and form the material-pulling device that five roller coalignments of 90 ° of arrangements and the pay-off of being made up of cylinder, friction roller and the cut-out crotch device of being made up of the cutting knife that cylinder drives, cylinder drive, the automatic directly muscle straightening and cutting machine that atmospheric control and electrical control system constitute;
By two groups of five roller coalignments that are 90 ° of arrangements that are installed on the side arm, the front clamp mechanism that front clamp cylinder, front clamp dolly, double front clamp head are formed, the back clamps cylinder, quadric chain, bending axle, clamps the back clamping bending apparatus that travel switch is formed, cut off cylinder, go up the shearing device that lower cutter is formed, the automatic diagonal bar alignment bender that atmospheric control and electrical control system are formed;
Be welded with support brace and tooth bar on the frame and the A frame of turnbuckle is housed and frame around clamping knob is housed the B frame be welding positioner;
The framework that constitutes by left and right pillar and crossbeam, be equipped with on the crossbeam and add air cylinder and electrode, stepping mechanism, swing arm elevating mechanism and welding transformer are installed on the centre mount, be equipped with on the base to prop up and roll, and atmospheric control, cooling system, microcomputer control system have been formed automatic single face site welding machine jointly;
By two columns that are installed in by rolling guide on the column base, soldering turret and soldering turret cylinder respectively are installed, the automatic assembly spot welder that transport vehicle and air-path control system and microcomputer control are formed on it.
Introduce activities of the present invention in conjunction with the accompanying drawings in detail, be the structure of implementing the special equipment of this technological design, and use these equipment to implement the operating process of this technology.
Fig. 1 is a process chart of the present invention
Fig. 2 is straight muscle straightening and cutting machine front view
Fig. 3 is straight muscle straightening and cutting machine left view
Fig. 4 is a diagonal bar straightening and cutting machine front view
Fig. 5 is a diagonal bar straightening and cutting machine vertical view
Fig. 6 is a diagonal bar straightening and cutting machine sectional view
Fig. 7 is welding positioner A, B frame structure schematic diagram.A) A frame; B) B frame.
Fig. 8 is an automatic single face site welding machine front view
Fig. 9 is an automatic single face site welding machine left view
Figure 10 is an automatic single face site welding machine centre mount organigram
Figure 11 is automatic assembly spot welder front view
Figure 12 is automatic assembly spot welder right view
Description of drawings:
1. bin 21. cuts off cylinder
2. coalignment 22. feeding cylinders
3. handle 23. pneumatic systems
4. feeding roller 24. trolley tracks
5. feeding cylinder 25. front clamp mechanisms
6. the curved cylinder of right folding 26. backs clamp bending mechanism
7. roll over plastic cutter head 27. feeding travel switches
8. gathering sill 28. side arms
9. descend blade 29. shut-off mechanisms
10. folding colludes drift 30. quadric chains
11. left folding is bent cylinder 31. front clamp cylinders
12. reducer 32. after-frames
13. electrical control is 33. electrical controls part partly
14. pneumatic control partly 34. clamps travel switch
15. pusher cylinder 35. backs clamp cylinder
16. belt group 36. movable stands
17. lathe bed 37. lower guideways
18. alignment roller 38.A edge frame
19. front clamp dolly 39. support braces
20. bending axle 40. turnbuckles
41. spring 66. skewbacks
42. tooth bar 67. cylinders
43.B edge frame 68. truss
44. clamping knob 69. columns
45. packing material 70. transport vehicles
46. diagonal bar 71. locating pieces
47. base 72. rolling guides
48. centre mount 73. feeding cylinders
49. column 74. stepping tooth bars
50. crossbeam 75. raceways
Roll 76. stepping ratchets 51. prop up
52. add air cylinder 77. stepping cylinders
53. top electrode 78. soldering turret cylinders
54. bottom electrode 79. soldering turrets
55. the control of transformer 80. microcomputers partly
56. cooling tube 81. pneumatic control parts
57. microcomputer control is 82. handwheels partly
58. pneumatic control is 83. zinc-coated wires partly
59. stepping cylinder 84. vertical muscle alignment cuttings
60. ratchet 85. horizontal bar alignment cuttings
61. pivot pin 86. diagonal bar alignment cuttings
62. swing arm 87. light heat insulation materials
63. assembled plate core on the cylinder 88.B tire
64. compile the single face net on the skewback 89.A tire
65. big swing arm 90. single face nets weld automatically
91. two A tires+-B tire combination 93. dismountings
92. the sheet material assembly is welding 94. front clamp heads automatically
Productive process of light type thermal preservating and acoustic insulating septum:
Zinc-coated wire is directly having the laterally straight muscle of hook and long 2430 millimeters vertical straight muscle with 1226 millimeters two ends of steel wire processing growth on the muscle straightening and cutting machine, be one group of single face net that on welding positioner A frame, is woven into 50 * 52 millimeters criss-cross with 24 vertically straight muscle and 49 laterally straight muscle then, and on single face site welding machine automatically, longitudinal and transverse muscle intersected firm welding.Simultaneously steel wire is processed into steel wire through diagonal bar alignment bending and after cutting off diagonal bar in a zigzag, and is that one group of alternate being contained on the weldering tire B frame is formed wallboard core part with the expanded polystyrene (EPS) packing material of 24 diagonal bars and 23 50 * 52 * 2400 millimeters.Have the single face net of A frame and the combination of wallboard core that one has the B frame with two, integrally welded on assembly spot welder automatically, dismounting A frame, B frame can obtain finished product.
The length of straight muscle and the spacing of weaving into the steel wire of single face net are to decide according to the light type thermal preservating and acoustic insulating septum structure design.
The characteristics of this technology are to have adopted welding positioner A, B frame to connect the front and back operation, make straight muscle alignment cutting, diagonal bar alignment bending, the weldering of single face site and assembly spot welding form the planar flows waterline production of single plane automation, have guaranteed the wallboard welding quality so greatly.
After this technology is improved a little, also can remove among Fig. 1 (84), (85) in the frame of broken lines, (89) operation partly, do not adopt weldering tire A frame, with steel wire from horizontal, vertical both direction feeding, carry out the welding of longitudinal and transverse crosspoint by specification requirement limit layout grid selvage, the single face net of finishing like this is welded into product with B tire combined assembly again.
Each operation capital equipment structure and using method:
1. automatically straight muscle straightening and cutting machine:
Bin (1) is independent the placement, is used for material stock, the feed of zinc-coated wire.Lathe bed (9) is gone up and with bolt two groups of five roller coalignments (2) that are 90 ° of arrangements to be installed, on handle (3) is arranged.Also be installed with on the lathe bed by cylinder (5), two pay-offs that the feeding roller (4) that initiatively rubs is formed, the folding that shearing device is driven respectively by the curved cylinder (11) of left folding, the curved cylinder (8) of right folding colludes drift (10) and tears plastic cutter (7) open and form, lathe bed has gathering sill (6), pusher cylinder (15), belt group (16), each position cylinder is by pneumatic control part (13) control, for drawing-inroller provides power, electric control system (13) is responsible for providing power and complete machine to realize control automatically to motor through reducer (12).
The task of straight muscle straightening and cutting machine is that wire straightening customized cut-off folding is colluded the longitudinal and transverse muscle of making certain-length.And two ends are folded hook less than 90 °.Zinc-coated wire is contained on the cradle (1), and feeding roller (4) provides power that steel wire is clamped by cylinder (5), relies on frictional force steel wire to be sent to forward when rolling at upper and lower two rollers.Steel wire through coalignment (2) after promptly by alignment (available handle (3) is regulated and is compressed).The steel wire of alignment travels forward along gathering sill (8), under the control of travel switch feeding roller is unclamped, and feeding stops; Bend under the promotion of cylinder (11) in curved cylinder (6) of right folding and left folding immediately, folding plastic cutter head (7) colludes drift (10) with folding and moves downward, when the tangent steel wire cut-out of folding plastic cutter head and following blade (9), when cutter head and drift continue to move downward, steel cord end is converted into the hook that is slightly less than 90 °; Pusher cylinder (15) is with a ratchet to rotate and is promoted gathering sill thereupon, drives belt pulley simultaneously and rotates, and straight muscle is come on the belt group (16) arrange forward successively.The power of feeding roller is provided through reducer by motor, and other power are provided by cylinder.The automatic interlock of complete machine is realized by electric control system (14).Adjust the position of travel switch and left and right bending cylinder, drift, the length that can regulate steel wire, alignment, cut-out, folding that therefore same straight muscle straightening and cutting machine of constructing can be finished horizontal bar and vertical muscle collude task.
2. diagonal bar alignment bender:
Diagonal bar alignment bender is divided into side arm, after-frame two major parts.Side arm is the main frame part of this machine.Two groups of five roller alignment rollers (8) that are 90 ° of arrangements are installed on side arm (28), side arm (28) middle part is provided with trolley track (24), lay the front clamp dolly (19) of driven reciprocal rolling in orbit, front clamp mechanism (25) is installed on it, with front clamp cylinder (31) is power, by double front clamp head (94) steel wire is clamped, cooperate with back clamping bending mechanism (26) and finish the bending action.Lay movable stand (36) on the lower guideway of side arm (37), there is the back to clamp bending mechanism (26) with bolt on it, reinforcing bar after the alignment for the power bending forming is curved pitch and the height that finished product requires, repeats to reach predetermined bending number with the cylinder successively.
Pneumatic system (23) and electrical control system (33) also are installed on the side arm (28) to be used to provide power and to realize the complete machine Automatic Control.
After-frame is equipped with on the after-frame (32) and cuts off the shut-off mechanism (29) that cylinder (21) drive cutting knife is formed for partly auxiliary, can cut off reinforcing bar at assigned address by the predetermined bending number of electronic counter.
The task of diagonal bar alignment bender is zinc-coated wire to be made the zigzag diagonal bar of 100 millimeters of long 2400 millimeters, wide 80 millimeters, the pitch of waves.Two groups of steel wires are after alignment roller (18) alignment, front clamp cylinder (31) clamps cylinder (35) with the back and starts, the steel wire fixed length is clamped, clamping travel switch (34) sender feeding cylinder (22) action promotes to stir reinforcing bar by the bending axle (20) that the back clamps on bending mechanism (26) four connecting rods (30) partly, front clamp dolly (19) servo-actuated backward, with the reinforcing bar bending to dimensional requirement, feeding travel switch (27) sender then, before, back clamping cylinder unclamps and puts in place, pitch of the curved feeding that folds, preceding, back clamp mechanism returns to original wait state.Feeding travel switch sender enters next bending working cycles again then.By electronic counter control preset curved count to issue an order two after reaching cut off cylinder (21) action and drive cutting knife bar cutting.
3. welding positioner A, B frame
A, B frame are the square type metal frameworks that the specification by the wall board production technology requirement is welded into.
The frame of A frame (38) inboard is welded with the support brace (39) that some spacings equate, have aperture on it and can be used to fixedly have the horizontal stroke of hook, vertical muscle, what be linked together with support brace is turnbuckle (40), wherein have spring (43), the equidistant some tooth bars (44) that are welded with in frame (38) outside on the turnbuckle on one side in every group of opposite side.
B edge frame (45) is gone up design some clamping knobs (46), is used for diagonal bar and packing material are compressed.
The effect of A frame is that longitudinal and transverse straight muscle is fixed on certain position, weaves into the criss-cross single face net of 50 * 52 millimeters of spacings.The hook at straight muscle two ends is inserted respectively in the aperture on the support brace (39), the turnbuckle (40) of an end is screwed, the other end is because the effect of turnbuckle upper spring (41) makes straight muscle by natural tension.According to the designing requirement of light type thermal preservating and acoustic insulating septum, the single face net of forming on the A frame is weaved into by 24 vertical muscle (52 millimeters of spacings) and 49 horizontal bars (50 millimeters of spacings).50 millimeters of tooth bar (42) spacings outside the A edge frame are when welding and the step device on the welding machine of single face site is used, and are at the uniform velocity mobile automatically to reach welded part.Whole A frame is contained on the welding machine of single face site, welds at following straight muscle intersection point of tense situation, can bonding veil welding quality.
The effect of B frame is that flexuose diagonal bar and strip packing material are fitted together.Press the designing requirement of light type thermal preservating and acoustic insulating septum, the expanded polystyrene (EPS) packing material of 24 diagonal bars and 23 50 * 52 * 2400 millimeters is respectively lined up, like this, the flexuose bent angle of diagonal bar is given prominence in both sides.Clamp clamping knob on the frame (43) (44) wallboard core part.
The both sides that two single face nets that have an A frame are placed on the B frame are linked together, and the flexuose bent angle of diagonal bar just in time rides on the straight muscle of single face net, on the assembly spot welder overlapped points are welded, and dismounting A frame, B frame are the light type thermal preservating and acoustic insulating septum finished product.
4. automatic single face site welding machine:
Two bases (47) dock with a centre mount (48) and form workbench, are equipped with in the base both sides to roll (51) and be used to support the single face net that has the A frame, and crossbeam (50) constitutes framework with left and right column (49).Be equipped with 12 on the crossbeam and add air cylinder (52) and 24 top electrodes (53) and cooling tube (56), bottom electrode (54) is fixed on the centre mount (48).Figure 10 is organigram in the centre mount: bottom electrode (54) is mounted in the long swing arm (62) of can pivot pin (61) swinging for the center; Swing arm (62) is bearing in the big swing arm (65) by skewback (64) again, and big swing arm (65) is bearing on the frame by skewback (66).2 cover stepping mechanisms are installed on the centre mount, and the ratchet (60) that is driven by stepping cylinder (59) forms and the tooth bar (42) of A frame side is used, and makes to be welded the stepping of A frame average rate.Transformer (55) also is installed in the centre mount.
Single face site welding machine adopts six transformer timesharing of microcomputer control to divide into groups to 24 pairs of welding electrode distribution and cooperates lifting and the stepping mechanism interlock welding of controlling swing arm (65).Microcomputer control partly (57) independently is placed on by the welding machine.Stepping mechanism, swing arm lifting and electrode pressurization provide and distributed power by gas network system (58).
The task of single face site welding machine is the single face net welding fabrication that will be installed on the weldering tire A frame.The A frame enters welding machine, lies in to roll on (51), and the 24 pairs of electrodes are arranged in a row 24 of each row on corresponding A frame muscle crosspoints in length and breadth.
Promoting skewback (66) by cylinder (67) rises swing arm (62) and (65), muscle crosspoint is in length and breadth welded in bottom electrode (54) contact, add air cylinder (52) ventilation, top electrode (53) is depressed, after making pressure move to certain value, welding transformer energising welding, 24 crosspoints of one row are welded, top electrode (53) is return after keeping former pressure certain hour after the outage, cylinder (63) promotes skewback (64), make swing arm (62) swing, bottom electrode (54) is done small decline, and weldment is unclamped.Stepping cylinder this moment (59) promotes the tooth bar of A frame both sides by ratchet (60), makes advance 50 millimeters step pitch of A frame to the right, makes upper/lower electrode aim at the next line crosspoint, begins next weld cycle.
After an A frame welding finishes, moved by slide block (66) by cylinder (67), big swing arm (65) and swing arm (62) are descended simultaneously, bottom electrode (54) descends, and the frame of A frame is passed through, and a single face net promptly welds and finishes.
In actual use, design has two swing arms (62) in the centre mount, drives 12 bottom electrode alternations respectively, makes the number of electrodes of working simultaneously reduce half, to reduce the instantaneous peak value of total welding current.For raising the efficiency, used two cover step devices, near welding position one cover, be used for finishing the stepping of welding process, the cover of one after leaning on be used for promoting second weldment with just in the welding work pieces advanced in unison, so that arrive the welding position as early as possible.In order to guarantee the durable and welding quality of welding electrode, design has the cooling tube (56) of cooling soldering turret body on the crossbeam.
5. automatic assembly spot welder:
Truss (68) the employing base that is located on the Equipment Foundations is the mode of rolling guide (72), and two columns (69) are installed, and the main effect of rolling guide is to guarantee that the motion track of two columns is vertical with the movement locus of transport vehicle.Two-sided cross arrangement mode respectively is equipped with 24 soldering turrets (79) on each column, (78) be the soldering turret cylinder, truss (68) is gone up design has raceway (75) to be used for supporting transport vehicle (70), the stepping tooth bar (74) that the design of transport vehicle bottom has stepping ratchet (76) and truss (68) to be provided with is used, can make transport vehicle with the step pitch stepping in 50 millimeters of per steps, the transport vehicle front and back end is provided with handwheel on locating slot and locating piece (71) and the transport vehicle and is used can make by the weldering mold and is fixed on the accurate position of transport vehicle.Automatically the assembly spot welder adopts air-channel system for the moving of column, the stepping of transport vehicle, the clamping of soldering turret provide and distributed power, adopts microcomputer control six transformer timesharing down to divide into groups to 48 pairs of welding electrode distribution and cooperates needed each parts of control automatic working cycle process to link.
Automatically the task of assembly spot welder is that the bent angle of the diagonal bar after two A frames and the B frame combination overlapped points with vertically straight muscle is welded together, with the unitary construction of realization light type thermal preservating and acoustic insulating septum.The overlapped points of diagonal bar bent angle and straight muscle is distributed in the both sides of wallboard and is strange, even number and is staggered, i.e. behavior odd number place overlap joint, next behavior even number place overlap joint.The structure design of aforementioned automatic assembly spot welder has taken into full account this characteristics, adopts microcomputer control, has only the soldering turret work of half when welding at every turn.The A frame, the B frame that combine are put on the transport vehicle (70), inserted locating piece (71), and will make up the mold clamping and positioning on car, car is pushed two columns (69) central authorities with the handwheel of transport vehicle rear end.Feeding cylinder (73) promotes column and welds the mold first row overlapped points along the soldering turret (79) that guide rail (72) direction moves on the column over against quilt immediately, promote to make soldering turret that overlapped points is clamped by soldering turret cylinder (78) simultaneously and begin welding, soldering turret unclamped after welding was finished, column (69) is return, promoting stepping ratchet (76) by stepping cylinder (77) is used with stepping tooth bar (74), make transport vehicle 50 millimeters of spacings of movement forward, two heel posts weld the overlapped points of second row once more.Because of overlapped points is staggered, each welding has only half soldering turret work.When welding job is finished, feeding cylinder (73) can make column (69) move big distance backward, so that transport vehicle is released, dismounting weldering tire A frame, B frame are the light type thermal preservating and acoustic insulating septum finished product.
Adopt technology of the present invention and be the straight muscle straightening and cutting machine of special equipment, diagonal bar alignment bender, welding positioner A, B frame of this technological design, automatically single face site welding machine and automatically the assembly spot welder produce light type thermal preservating and acoustic insulating septum, easy and simple to handle, these simple in equipment are convenient to safeguard, maintain.Since use welding positioner A, B frame connect before and after operation, make the accurate positioning of wallboard steel wire frame structure, single face net welding still assembly welding welding electrode and overlapped points all is flat grip, is easy to guarantee welding quality.Single face site welding machine and assembly spot welder are controlled by microcomputer, realize that the timesharing of bull weldering divides bond pads, make many welding machines use common electrical network temporary impact and load unbalanced improving simultaneously.This production line is the aquatic product of multiple devices planar flows, and the single device fault can not influence other operation, and the straight muscle of intermediate products, diagonal bar, single face net also can be used to do other nonstandard size wallboards.
Claims (3)
1, a kind of production technology of light type thermal preservating and acoustic insulating septum, including wire straightening cuts off, alignment bending, employing lightweight filler, adopt mold to weld, it is characterized in that zinc-coated wire colludes into horizontal bar and vertical muscle through alignment customized cut-off folding, weaves into horizontal, vertical muscle the single face net of criss-cross on mold A frame; Zinc-coated wire alignment fixed length is bent into diagonal bar in a zigzag, and be assembled in mold B frame on alternate with the strip lightweight filler of diagonal bar become the wallboard core; Two the single face net that have A frame of muscle crosspoint after welding wallboard core combinations of having the B frame with one in length and breadth will be indulged, the diagonal bar overlapped points removes A after welding, the B frame gets product.
2, according to the production technology of the described light type thermal preservating and acoustic insulating septum of claim 1, it is characterized in that also can not using the A frame to compile the single face net, on special equipment with zinc-coated wire from both direction charging in length and breadth, layout limit, limit is carried out the crosspoint and is welded into the single face net.
3, for realizing the special equipment of the described technological design of claim 1, include automatic aligning cutting off machine, diagonal bar alignment bender, welding positioner, spot welder, it is characterized in that:
(1) automatic aligning cutting off machine bin 1 independent the placement, coalignment 2 is made up of two groups of five alignment rollers and handles 3 that are 90 ° of arrangements, initiatively form by the feeding roller 4 and the feeding cylinder 5 of friction by two for pay-off, shearing device is made up of left and right having curved cylinder 6 of right folding and the following blade 9 that folding colludes the curved cylinder 11 of drift 10, left folding and have a folding plastic cutter head 7 that is installed on the lathe bed 17, material-pulling device is made up of pusher cylinder 15, belt group 16, and design has pneumatic control part 14 and by gas control system part 13;
(2) diagonal bar alignment bender is made of side arm 28 and after-frame 32 two parts, be equipped with two groups of five alignment rollers 18 that are 90 ° of arrangements on the side arm, the side arm middle part is provided with trolley track 24, lay front clamp dolly 19, front clamp cylinder 31 and double front clamp 94 a front clamp machinery 25 that constitute, laying movable stand 36 on the lower guideway 37 on the side arm, fixing back clamping bending mechanism 26 on it, be equipped with on the after-frame 32 and cut off the shut-off mechanism 29 that cylinder 21 drives the cutting knife composition, pneumatic system 23 and electrical control system 33 also are installed on the side arm;
(3) welding positioner A, B frame are the rectangular metal frame, frame 38 inboards of A frame are welded with the support brace 39 that some spacings equate to be equipped with turnbuckle 40, have some apertures on the support brace, wherein have spring 41 on the turnbuckle on one side in every group of opposite side, frame 38 outsides are welded with some tooth bars 42, and design has some clamping knobs 44 on the B edge frame 43;
(4) single face site welding machine is docked with a centre mount 48 by two bases 47 and forms workbench automatically, the base both sides are equipped with to prop up and are rolled 51, a crossbeam 50 and a left side, right column 49 constitutes framework, be equipped with 12 on the crossbeam and add air cylinder 52 and 24 top electrodes 53 and cooling tube 56, centre mount 48 interior 24 bottom electrodes are separately fixed at two can pivot pin 6 in the swing arm 62 for the center swing, swing arm 62 is bearing in the big swing arm 65 by skewback 64, big swing arm 65 is bearing on the frame by skewback 66, the stepping mechanism that 2 covers are made up of the ratchet 60 of stepping cylinder 59 drives is installed on the centre mount 48, transformer 55 is installed in the centre mount, is used for the control transformer timesharing and divides into groups to the welding electrode distribution and cooperate control swing arm lifting and the microcomputer control section 57 of stepping mechanism interlock welding independently is placed on by the welding machine;
(5) this truss 68 of assembly spot welder is located on the Equipment Foundations automatically, the employing base is that the mode of rolling guide 72 is equipped with two columns 69, each respectively is equipped with 24 soldering turrets 79 and soldering turret cylinder 78 in two-sided cross arrangement mode, design has raceway 75 on the truss, is furnished with transport vehicle 70 on it, the motion track of two columns 69 is vertical with the movement locus of transport vehicle 70, the design of transport vehicle bottom has stepping cylinder 77 and stepping ratchet 76, truss is provided with stepping tooth bar 74, the transport vehicle front and back end is provided with locating slot and upright position piece 71 and handwheel 82, also the air-channel system and the pneumatic control section 81 of the distributed power of providing is provided in design, and the control transformer timesharing is divided into groups to the required microcomputer control section 80 of welding electrode distribution control automatic working cycle process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 90103277 CN1020493C (en) | 1990-07-05 | 1990-07-05 | Productive process of light type thermal preservating and acoustic insulating septum and its complete sets of equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 90103277 CN1020493C (en) | 1990-07-05 | 1990-07-05 | Productive process of light type thermal preservating and acoustic insulating septum and its complete sets of equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1051603A CN1051603A (en) | 1991-05-22 |
| CN1020493C true CN1020493C (en) | 1993-05-05 |
Family
ID=4878003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 90103277 Expired - Fee Related CN1020493C (en) | 1990-07-05 | 1990-07-05 | Productive process of light type thermal preservating and acoustic insulating septum and its complete sets of equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1020493C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148892B (en) * | 2014-07-08 | 2016-08-24 | 王忠利 | A kind of vehicle-containing side bar processing technology |
| CN109333803B (en) * | 2018-12-04 | 2024-01-30 | 北京凯盛建材工程有限公司 | Automatic pipe laying equipment for composite wallboard production line and composite wallboard production line |
| CN109807465A (en) * | 2019-01-19 | 2019-05-28 | 宁波华力兴紧固件有限公司 | A kind of self-feeding hole-drilling system of straight pin |
-
1990
- 1990-07-05 CN CN 90103277 patent/CN1020493C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1051603A (en) | 1991-05-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205325187U (en) | Full -automatic plane steel bar truss welding production line | |
| CN101214524B (en) | Integrated steel wire forming table shaping apparatus | |
| KR101958213B1 (en) | Apparatus and method for manufacturing preformed bar arranged structure for construction | |
| CN106853583B (en) | A kind of automatic edge rolling is welding integrated | |
| CN114939712A (en) | Steel reinforcement cage seam welder and using method thereof | |
| CN108356541A (en) | A kind of steel grating production system and method | |
| CN109014536B (en) | Automatic assembly device and method for welded steel bar truss floor support plate | |
| CN201394707Y (en) | Automatic template welding system | |
| KR101473441B1 (en) | Truss Girder Auto Welding Apparatus | |
| CN109591198B (en) | Single-spindle glass magnesium flat plate edge cutting machine and edge cutting method | |
| CN107398734A (en) | A kind of auxiliary production line of steel skeleton production of construction materials system | |
| CN107498163A (en) | A kind of production technology and production equipment of steel plate wall member | |
| CN202715921U (en) | Multi-head automatic soldering machine | |
| CN210306696U (en) | Steel grating shearing mechanism and steel grating production bus | |
| CN114289961B (en) | Gantry welding platform | |
| CN1020493C (en) | Productive process of light type thermal preservating and acoustic insulating septum and its complete sets of equipment | |
| CN208644884U (en) | A kind of truss floor support plate assembly product line | |
| CN113770731A (en) | Multi-surface three-dimensional tower column forming system | |
| CN108188543A (en) | Automatic welding machine for inner hole of three-station rotor core | |
| CN113146088A (en) | Welding device suitable for batch processing of steel bar truss floor bearing plates | |
| CN207414612U (en) | The continuous bonding machine of steel plate wall side pipe | |
| CN106826796A (en) | A kind of self-feeding discharging device | |
| CN110712301B (en) | Aerated concrete block typesetting, processing and distributing system and processing method thereof | |
| CN209408676U (en) | A kind of plate automatic linear groover | |
| CN208147207U (en) | A kind of metal mesh panel welder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |