CN101999728B - Production method of microwave drying instant red date powder - Google Patents
Production method of microwave drying instant red date powder Download PDFInfo
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- CN101999728B CN101999728B CN2010105097664A CN201010509766A CN101999728B CN 101999728 B CN101999728 B CN 101999728B CN 2010105097664 A CN2010105097664 A CN 2010105097664A CN 201010509766 A CN201010509766 A CN 201010509766A CN 101999728 B CN101999728 B CN 101999728B
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Abstract
The invention discloses microwave drying instant red date powder and a production method thereof. The components of instant red date powder comprise red dates and a drying auxiliary agent. The production method comprises the steps of: removing skins of the leached red data juice, removing kernels, carrying out enzymolysis and ultramicro crushing, and then mixing with the drying auxiliary agent, homogenizing, spreading and then microwave-drying, and finally packaging the red date powder into the finished product of the instant red date powder. The instant red date powder drinks have the advantages of completed preserved nutrients, good taste and mouthfeel and better solubility, have multiple nutrition and health protection functions of the red dates, are convenient for storage and carrying, are good in dissolving ability, achieve the effect of an instant product, and are more convenient for eating.
Description
Technical field
The present invention relates to instant red date powder and the production method thereof of a kind of instant red date powder and production method thereof, particularly a kind of microwave drying.
Background technology
In recent years, along with people's living standard improves constantly, great changes have also occured in people's dietary structure, and people more and more pay attention to the dietary function of health food and food, and the public increases sharply to the demand of health food.Red date is as traditional dietotherapeutic fruit, nutritious, have good edibility, nutritive value and medical value, according to statistics: red date contains the various active composition, such as polysaccharide, vitamin A, B1, B2, C, E, P and nicotinic acid, being described as " natural vitamin pill ", is the tonic of flight against senium of human body; Mineral matter and trace element in the red date comprise: calcium, phosphorus, iron, potassium, manganese, selenium etc.; Flavonoid substances, organic acid, triterpene compound, dammarane type saponin(e etc.; Red date has significant medical value in addition, as stomach invigorating support spleen, tonifying middle-Jiao and Qi, control cough moistening lung, promote the production of body fluid wet one's whistle, calming soporific, treatment chronic mental illness, abirritant poison, strengthen immunity, strengthen muscular strength, transfer that blood is enriched blood, the efficacy effects such as norcholesterol, anti-gall stone, antitumor, the anti-angiocardiopathy of anti-sudden change, reducing blood lipid, mitigation artery sclerosis, antiallergy, detoxifcation protect the liver, Yangxuemeiyan, antiallergic action, so red date more and more is subject to people's favor.
But for a long time, red date mainly is to be used as eating raw and make dried, and goods are single, and added value is very low.Therefore, Devoting Major Efforts To Developing research red date product has wide market prospects and higher economic worth and social benefit.
In recent years, along with improving constantly of food processing level, progressively develop some novel red date products, such as red date vinegar, red date sour milk beverage, red date composite beverage, solid beverage of jujube, Chinese data wine, red date health care tea beverage etc.But, because a variety of causes, all do not deposit many problems, for example because the special matter structure feature of red date self: sugar content is high, and particularly contents of monosaccharides is high, moisture is low, low with induced viscosity increase and glass transition temperature, therefore, in manufacturing process, dry very difficult with the operation of squeezing the juice, be unfavorable for adopting current comparatively processing method and the plant equipment of other ripe fruit and vegetable food to carry out large-scale production; In addition, because the machinery of current special processing red date is comparatively backward, process equipment can't satisfy red date suitability for industrialized production needs, therefore, cause in time to process processing after the red date results, but rot in a large number, cause serious waste, and grievous injury is to the enthusiasm for production of jujube district jujube farming, and the situation that causes all the year round high yield not have a good harvest is not utilized the development of jujube district economic society.
Summary of the invention
Technical problem to be solved by this invention provides a kind of instant red date powder and production method thereof of microwave drying, it is processed into powder with red date, be conducive to preserve, transport, and easy to carry, in addition, in process, do not need plant equipment, namely can in time process processing to the red date after the results, thereby, reduced a large amount of red dates and rotted owing to can not in time processing, cut the waste.
For achieving the above object, the present invention also provides a kind of production method of instant red date powder of microwave drying, may further comprise the steps:
(1) gets new fresh date, through washing, drain, making jujube juice or red date slurry after the stoning, baking;
(2) add drying aid in the jujube juice that forms to step (1) or the red date slurry, then be passed to homogeneous in the high pressure homogenizer, form feed liquid;
(3) the feed liquid bed board that step (2) is obtained, layer thickness are 2～4mm, then carry out microwave treatment, last vacuum-packed getting final product.
As the preferred embodiments of the present invention, the preparation method of jujube juice is: after the red date fragmentation, being that 320uL/g adds pectin compound enzyme according to enzyme concentration, is that 5mL/g adds entry according to amount of water, then, be 35 ℃ of lower enzymolysis 1h in temperature, then, be that lixiviate 120s or ultrasonic power are that 125W, temperature are under 50 ℃ under the 540W at microwave power, lixiviate 30min, finally by filtration, reduced pressure concentration gets final product;
As the preferred embodiments of the present invention, the preparation method of red date slurry is: after the baking, being 8mL/g by amount of water, soaking 1h in 60 ℃ water, is softening preliminary treatment 2min under the 720W at microwave power again; Then pouring in the tissue mashing machine broken, making beating into, is that the stoning of peeling of the screen cloth of 1mm obtains red date meat with the aperture, pulls an oar under 12000r/min through high-speed tissue mashing machine's rotating speed again; Following, is that 360uL/g is thick with the pulp enzyme according to enzyme concentration again, at 45 ℃ of lower insulation enzymolysis 1h, is to pulverize under the 10 μ m to get final product for 3 times at last in the colloid mill gap.
As the preferred embodiments of the present invention, be added with drying aid in the described red date powder, the weight ratio of described red date powder and drying aid is 5: 5.
As the preferred embodiments of the present invention, described drying aid is maltodextrin;
As the preferred embodiments of the present invention, described drying aid comprises maltodextrin, soybean protein isolate, dextrin, beta-schardinger dextrin-, and soluble starch, wherein, soluble solid in the jujube juice and maltodextrin, soybean protein isolate, dextrin, beta-schardinger dextrin-, and the weight ratio of soluble starch is 5: 3: 1.25: 0.5: 0.15: 0.1;
As the preferred embodiments of the present invention, described drying aid comprises maltodextrin, beta-schardinger dextrin-, soybean protein isolate, soluble starch, and lecithin, wherein, total solid content and maltodextrin, beta-schardinger dextrin-in the jujube juice, soybean protein isolate, soluble starch, and the weight ratio of lecithin is 5: 3.325: 0.75: 0.125: 0.65: 0.15;
Instant red date powder and the production method thereof of microwave drying of the present invention have the following advantages at least: the instant red date powder solid beverage nutritional labeling that the present invention makes keeps fully, taste flavor is good, instant capacity is better, weak point consuming time, power consumption are low, and the red date powder quality is high, and is good in economic efficiency.And be convenient to storage, easy to carry, brew is good, instant-drink, and it is comparatively convenient to eat.
The specific embodiment
Embodiment 1
The instant red date powder of microwave drying of the present invention, wherein, the weight ratio of soluble solid and maltodextrin is 5: 5 in the jujube juice.
The production method of the instant red date powder of microwave drying of the present invention may further comprise the steps:
(1) extraction of the juice: with new fresh date through wash, drain, after the stoning, baking, fragmentation, the pulp diameter is 2mm, then, adding 320uL/g pectin compound enzyme and 5mL/g water, is enzymolysis 1 hour under 35 ℃ the condition in temperature, then, be lixiviate 120s or be that 125W, temperature are under 50 ℃ at ultrasonic power under the 540W at microwave power, lixiviate 30min obtains jujube juice, and is last, after filtration, behind the reduced pressure concentration, form soluble solid content and be 40% jujube juice;
(2) allotment: add maltodextrin in the jujube juice after concentrated to step (1), the weight ratio of the soluble solid in maltodextrin and the jujube juice is 5: 5, subsequently, is passed in the high pressure homogenizer, be homogeneous 2 times under the condition of 25MPa at pressure, form feed liquid;
(3) microwave drying: with the feed liquid bed board that step (2) forms, layer thickness is 2mm, and then microwave treatment is 30 times, and wherein, microwave power is 720W, every microwave treatment 30 seconds, intermittently 60 seconds;
(4) red date powder that step (3) microwave drying is good is vacuum-packed gets final product.
Embodiment 2
The instant red date powder of microwave drying of the present invention, wherein, soluble solid in the jujube juice: maltodextrin: soybean protein isolate: dextrin: beta-schardinger dextrin-: the weight ratio of soluble starch is 5: 3: 1.25: 0.5: 0.15: 0.1.
The production method of the instant red date powder of microwave drying of the present invention may further comprise the steps:
(1) extraction of the juice: with new fresh date through wash, drain, after the stoning, baking, fragmentation, the pulp diameter is 2mm, then, adding 320uL/g pectin compound enzyme and 5mL/g water, is enzymolysis 1 hour under 35 ℃ the condition in temperature, then, be lixiviate 120s or be that 125W, temperature are under 50 ℃ at ultrasonic power under the 540W at microwave power, lixiviate 30min obtains jujube juice, and is last, after filtration, behind the reduced pressure concentration, form soluble solid content and be 40% jujube juice;
(2) allotment: add maltodextrin, soybean protein isolate, dextrin, beta-schardinger dextrin-in the jujube juice after concentrated to step (1), and soluble starch, wherein, soluble solid in the jujube juice, maltodextrin, soybean protein isolate, maltodextrin, beta-schardinger dextrin-, and the weight ratio of soluble starch is 5: 3: 1.25: 0.5: 0.15: 0.1, after the mixing, go in the high pressure homogenizer, be homogeneous 2 times under the condition of 25MPa at pressure, form feed liquid;
(3) microwave drying: with the feed liquid bed board that step (2) forms, layer thickness is 2mm, and then microwave treatment is 30 times, and wherein, microwave power is 720W, every microwave treatment 30 seconds, intermittently 60 seconds;
(4) red date powder that step (3) microwave drying is good is vacuum-packed gets final product.
Embodiment 3
The instant red date powder of microwave drying of the present invention, wherein, total solid content and the weight ratio of maltodextrin are 5: 5 in the jujube juice.
The production method of the instant red date powder of microwave drying of the present invention may further comprise the steps:
(1) slurrying: getting new fresh date, after washing, drain, toasting, is 8mL/g by amount of water, soaks 1h in 60 ℃ water, is softening preliminary treatment 2min under the 720W at microwave power again; Then pouring in the tissue mashing machine broken, making beating into, is that the stoning of peeling of the screen cloth of 1mm obtains red date meat with the aperture then, pulls an oar under 12000r/min through high-speed tissue mashing machine's rotating speed again; Then, be 360uL/g according to pulp enzyme enzyme concentration, behind 45 ℃ of lower insulation enzymolysis 1h, be to pulverize 3 times under the 10 μ m in the colloid mill gap, obtain total solids content and be 20% red date slurry;
(2) allotment: add maltodextrin in the red date slurry that obtains to step (1), the weight ratio of the total solid in maltodextrin and the red date slurry is 5: 5, after the mixing, is passed in the high pressure homogenizer, be homogeneous 2 times under the condition of 25MPa at pressure, form feed liquid;
(3) microwave drying: with the feed liquid bed board that step (2) forms, layer thickness is 4mm, and then microwave treatment is 60 times, and wherein, microwave power is 360W, every microwave treatment 10 seconds, intermittently 60 seconds;
(4) red date powder that step (3) microwave drying is good is vacuum-packed gets final product.
Embodiment 4
The instant red date powder of microwave drying of the present invention, wherein, the weight ratio of the solid content in the jujube juice and maltodextrin, beta-schardinger dextrin-, soybean protein isolate, soluble starch, lecithin is: 5: 3.325: 0.75: 0.125: 0.65: 0.15.
The production method of the instant red date powder of microwave drying of the present invention may further comprise the steps:
(1) slurrying: getting new fresh date, after washing, drain, toasting, is 8mL/g by amount of water, soaks 1h in 60 ℃ water, is softening preliminary treatment 2min under the 720W at microwave power again; Then pouring in the tissue mashing machine broken, making beating into, is that the stoning of peeling of the screen cloth of 1mm obtains red date meat with the aperture then, pulls an oar under 12000r/min through high-speed tissue mashing machine's rotating speed again; Being 360uL/g according to pulp enzyme enzyme concentration then, after 45 ℃ of lower insulation enzymolysis 1h process, is to pulverize 3 times under the 10 μ m in the colloid mill gap, obtains total solids content and be 20% red date slurry;
(2) allotment: in the red date slurry of step (1) formation, add maltodextrin, beta-schardinger dextrin-, soybean protein isolate, soluble starch, and lecithin, wherein, total solid in the red date slurry and maltodextrin, beta-schardinger dextrin-, soybean protein isolate, soluble starch, and the weight ratio of lecithin is 5: 3.325: 0.75: 0.125: 0.65: 0.15, after the mixing, be passed in the high pressure homogenizer, be homogeneous 2 times under the condition of 25MPa at pressure, form feed liquid;
(3) microwave drying: with the feed liquid bed board that step (2) forms, layer thickness is 4mm, microwave treatment then, and wherein, microwave power is 360W, every microwave treatment 10 seconds, intermittently 60 seconds, total time was 10 minutes;
(4) red date powder that step (3) microwave drying is good is vacuum-packed gets final product.
The instant red date powder of being produced by the inventive method is rich in protein, fat, functional polysaccharide carrotene, B a small bundle of straw, etc. for silkworms to spin cocoons on vitamin, vitamin C, citrin and the functional nutrient materials such as calcium, phosphorus, iron, magnesium, cGMP and cAMP, and wherein the content of vitamin C and citrin comes out at the top in fruit; Wherein, the cGMP that contains in the red date and cAMP are the essential compositions of human body cell metabolism, can strengthen muscular strength, eliminate fatigue, hemangiectasis, increase myocardial contractive power, improve myocardial nutrition, and the prevention disease of cardiovascular system is had good effect.
The maltodextrin that contains in the red date powder of the present invention, its dissolubility is better and hygroscopicity is low, is easy to be made into Powdered.Therefore, it also can reduce the moisture absorption of red date powder not affecting under the deliquescent prerequisite of red date powder, thereby increases the Storage of red date powder; In addition, the rheological characteristic of maltodextrin is better, storage is convenient, easily mix, film forming and foam stability are strong, thereby give red date powder certain granules shape and viscosity, the lasting fragrance that can keep red date powder, keep the flavor quality permanency, increase taste and durability, the peculiar fragrance flavour of outstanding red date local flavor; Moreover maltodextrin is easy to digest and assimilate, and is suitable for the low-heat remedy diet as patients such as coronary heart disease, obesity, sclerosis, thereby increases the alimentary health-care function of red date powder.
The beta-schardinger dextrin-that contains in the red date powder of the present invention; has special hydrophobicity cavity; can with red date in hydrophobic function composition such as red date pigment, Vp etc. form complex compounds; thereby the pigment in the protection red date and functional nutrient material play protection, stable, the anti-oxidant and slow effect that discharges the effective efficiency composition.
The soybean protein isolate that contains in the red date powder of the present invention is a kind of surfactant, it can reduce water and oil surface tension, can reduce again the surface tension of water and air, be easy to form stable emulsion, thereby increased red date powder dissolubility and stability in hot water, improved the dissolubility that rushes of red date powder; In addition, soybean protein isolate can replace the Partial Protein in the meals, has not only reduced the intake of cholesterol and saturated fat, has also reached the equilibrium of nutrition intake simultaneously, solve the low problem of protein content in the red date powder, improved simultaneously the trophic structure of red date powder; Simultaneously, soybean protein isolate can stop the loss of urine calcium, promotes bone health, reduce and suffer from osteoporotic probability, also can effectively reduce the content of T-CHOL and LDL-C in the blood of human body, thereby reduce the risk that suffers from a heart complaint, and then greatly improve the nutritive value of red date powder.
The present invention compares with present red date deep processing production method, and the inventive method is simple, easy operating, weak point consuming time, power consumption is low, the disposable input of equipment is low, and simultaneously, nutritional labeling keeps fully, and add an amount of trophic function drying aid, can obviously improve the nutritive value of red date powder.This shows that the present invention has broad application prospects.
The above only is one embodiment of the present invention, it or not whole or unique embodiment, the conversion of any equivalence that those of ordinary skills take technical solution of the present invention by reading specification of the present invention is claim of the present invention and contains.
Claims (3)
1. the production method of the instant red date powder of a microwave drying is characterized in that: may further comprise the steps:
(1) gets new fresh date, through washing, drain, making jujube juice or red date slurry after the stoning, baking;
(2) add drying aid in the jujube juice that forms to step (1) or the red date slurry, then be passed to homogeneous in the high pressure homogenizer, form feed liquid; Wherein said drying aid is maltodextrin, beta-schardinger dextrin-, soybean protein isolate, soluble starch, and lecithin, wherein, total solid content and maltodextrin, beta-schardinger dextrin-in jujube juice or the red date slurry, soybean protein isolate, soluble starch, and the weight ratio of lecithin is 5:3.325:0.75:0.125:0.65:0.15;
(3) the feed liquid bed board that step (2) is obtained, layer thickness are 2 ~ 4mm, then carry out microwave treatment, last vacuum-packed getting final product.
2. the production method of the instant red date powder of microwave drying as claimed in claim 1, it is characterized in that: the preparation method of jujube juice is: after the baking that red date is broken, then being that 320 μ L/g add pectin compound enzyme according to enzyme concentration, is that 5mL/g adds entry according to amount of water, then, be 35 ℃ of lower enzymolysis 1h in temperature, then, be that lixiviate 120s or ultrasonic power are that 125W, temperature are under 50 ℃ under the 540W at microwave power, lixiviate 30min, finally by filtration, reduced pressure concentration gets final product.
3. the production method of the instant red date powder of microwave drying as claimed in claim 1, it is characterized in that: the preparation method of red date slurry is: after the baking, being 8mL/g by amount of water, soaking 1h in 60 ℃ water, is softening preliminary treatment 2min under the 720W at microwave power again; Then pouring in the tissue mashing machine broken, making beating into, is that the stoning of peeling of the screen cloth of 1mm obtains red date meat with the aperture, pulls an oar under 12000r/min through high-speed tissue mashing machine's rotating speed again; Follow again, according to enzyme concentration be 360 μ L/g with the pulp enzyme after, at 45 ℃ of lower insulation enzymolysis 1h, be to pulverize under the 10 μ m to get final product for 3 times at last in the colloid mill gap.
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