CN101994220A - Reactive dyeing equipment for cellulose fibre-contained yarns - Google Patents
Reactive dyeing equipment for cellulose fibre-contained yarns Download PDFInfo
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- CN101994220A CN101994220A CN 201010580705 CN201010580705A CN101994220A CN 101994220 A CN101994220 A CN 101994220A CN 201010580705 CN201010580705 CN 201010580705 CN 201010580705 A CN201010580705 A CN 201010580705A CN 101994220 A CN101994220 A CN 101994220A
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Abstract
The invention relates to reactive dyeing equipment for cellulose fibre-contained yarns, comprising a baking device. The baking device comprises a drying drum support, a plurality of rotatable drying drums arranged on the drying drum support, a lead-in yarn guide roller and a lead-out yarn guide roller, wherein each drying drum comprises a drying drum outer wall, a drying drum inner wall and a drying drum side wall; the drying drum outer wall, a closed cavity is encircled by the drying drum inner wall and the drying drum side wall; heat conduction oil is filled in the cavity; an electric heating element used for heating the heat conduction oil is also arranged in the cavity; the drying drums, the lead-in yarn guide roller and the lead-out yarn guide roller synchronously rotate; and when in work, yarns led in by the lead-in yarn guide roller are led out by the lead-out yarn guide roller after bypassing the surface of each drying drum in sequence. Through utilizing the equipment, continuous pad dyeing can be carried out on the cellulose fibre-contained yarns by using reactive dyes, and moreover, in the dyeing process, the baking temperature is relatively low, the baking mode is simple, broken yarns are less and operators are easy to dispose, and therefore, the reactive dyeing equipment is especially suitable for the special requirements on the continuous pad dyeing of the yarn.
Description
Technical field
The present invention relates to the textile printing and dyeing field, the equipment that the dyeing and finishings that relate in particular to knitting, used dyed yarns of lining such as look is knitted, cowboy are used in handling.
Background technology
The dyeing of lining dyed yarns used, that contain cellulose fiber ingredients such as knitting, look is knitted, cowboy, as contain cotton, contain the dyeing of dyed yarns such as viscose glue, staining techniques such as hank dyeing, cheese dyeing, beam dyeing, sizing-dyeing machine dyeing adopted usually.Water consumption is big, power consumption is high because these staining techniques have, sewage discharge heavily waits significant disadvantages, the continuous knot dyeing technology of the cellulose fiber yarn that water consumption is little, production efficiency is high obtain the printing and dyeing primary study on boundary.
Patent of invention " a kind of production method of pigment dyed colored cloth " (patent No. 200610085843.1) is with the example of application of paints in the continuous knot dyeing technology of cellulose fiber yarn.In this The Application of Technology, coating can not effectively be penetrated into yarn fibers inside, causes tangible technology and quality problems thus: the one, and dyefastness is poor, and particularly crock fastness is poor, can only produce to be used for ready-made clothes polishing, the required yarn in washing aspect; The 2nd, the saturating core degree that dyes is poor; The 3rd, dye-uptake is low, difficulty height, quality instability when dying dark color, and it is serious that adhesive is stained with roller.
For cellulose fibre, REACTIVE DYES has more performance than coating on dyefastness, the saturating core degree of dyeing and dye-uptake, and cost is lower, and REACTIVE DYES is applied to the continuous knot dyeing technology of cellulose fiber yarn, will help to overcome the above problems.REACTIVE DYES is main the employing and the diverse dip method of continuous knot dyeing on yarn dyeing at present, as hank dyeing, cheese dyeing, beam dyeing etc., though and the continuous knot dyeing method is mainly adopted in the dyeing of REACTIVE DYES on lining, but the REACTIVE DYES continuous knot dyeing method of dyeing fabric mainly comprises two kinds of technologies, a kind of is the curing fixation method, be applicable to that mainly the K type dye dyes light color, be not suitable for the REACTIVE DYES of other types, chromatogram is incomplete, can not dye dark color, and baking temperature requires to reach more than 170 ℃, and this has seriously limited the application of this color-fixing method in cellulose fiber yarn continuous knot dyeing; Another kind is the vapour steaming colour fixing method, the dyeing object is behind exhaust dyeing solution, immerse fixation liquid again and realize fixation through decatize, this method itself has problems such as the dyestuff hydrolysis is many, chroma in waste water height, as the fixation that is used for yarn then also needs special-purpose yarn decatize case, and exists and broken yarn takes place in the decatize case be difficult to difficult problems such as disposal.Therefore, REACTIVE DYES is applied in the continuous knot dyeing of cellulose fiber yarn, also lacks effective process and corollary equipment at present.
Summary of the invention
The purpose of this invention is to provide a kind of fixation equipment that is particularly suitable in the dyeing of cellulose fiber yarn employing REACTIVE DYES continuous knot dyeing.
The technical solution used in the present invention is: a kind of equipment that is used for the reactive dyeing of cellulose fiber yarn, this equipment comprises and bakes device, the described device that bakes comprises the drying cylinder support, several are arranged on the drying cylinder that can rotate on the described drying cylinder support, import cord roller and derive cord roller, each described drying cylinder all has the drying cylinder outer wall, drying cylinder inwall and drying cylinder sidewall, described drying cylinder outer wall, drying cylinder inwall and drying cylinder sidewall surround sealed hollow, be marked with conduction oil in the described cavity, also be provided with in the described cavity and be used for electrical heating elements that described conduction oil is heated, several described drying cylinders and described importing cord roller and derivation cord roller rotate synchronously, are derived by described derivation cord roller after the yarn that is imported by described importing cord roller during work is walked around from the surface of each described drying cylinder successively again.
Preferably, temperature sensor and temperature controller that the temperature of described conduction oil is monitored are set in the described cavity, described temperature sensor and temperature controller connect with signal, described temperature sensor can in time be transferred to described temperature controller with the temperature that records, described temperature controller is connected with described electrical heating elements and can controls described electrical heating elements work, when establishing the temperature threshold values, control described electrical heating elements break-off or reduce heating power by described temperature controller more than or equal to interior for the temperature of the described temperature sensor transmission that receives when described temperature controller.
Preferably, several described drying cylinders are rotated simultaneously by a drive mechanism, described driving mechanism comprises a motor, by this electric motor driven driving chain, each described drying cylinder all has turning cylinder, all be coaxially arranged with a travelling gear on the turning cylinder of each described drying cylinder, described driving chain is meshed with described travelling gear, when described motor is worked, described driving chain moves, described travelling gear rotates, and rotates around separately turning cylinder thereby drive described drying cylinder.
Preferably, the turning cylinder of described drying cylinder is provided with wire coil, and described electrical heating elements is through conductor wire, carbon brush and described wire coil built-up circuit.
The invention has the beneficial effects as follows: by adopting the device that bakes of the present invention, make the continuous knot dyeing of cellulose fiber yarn can use REACTIVE DYES to dye, and baking temperature is relatively low, the mode that bakes is simple in the dyeing, few and the operative employee of broken yarn handles easily, thereby is particularly suitable for unique requirement of yarn continuous pad dyeing.Compare with the curing fixation method of existing dyeing fabric, restriction, the chromatogram that breaks through K type REACTIVE DYES on dyestuff uses is complete, dyestuff select for use scope wide, dark in light color can dye; Compare with the vapour steaming colour fixing method of existing dyeing fabric, make used additives simple, save auxiliary agents such as salt, urea, glauber salt, the dyestuff hydrolysis is few, chroma in waste water is low, and it is little that dyeing quality is stable, difference is criticized in front and back.
Description of drawings
Accompanying drawing 1 is the structural representation that bakes device of the present invention;
Accompanying drawing 2 is the cross sectional view of single drying cylinder of the present invention;
Accompanying drawing 3 is the longitudinal section profile of single drying cylinder of the present invention;
Accompanying drawing 4 bakes the process chart that device dyes for utilization is of the present invention.
Wherein: 1, temperature controller; 2, steel pipe; 3, electric heating tube; 4, wire coil; 5, temperature sensor; 6, conductor wire; 7, conduction oil; 8, carbon brush; 9, drying cylinder sidewall; 10, drying cylinder outer wall; 11, drying cylinder inwall; 12, turning cylinder; 13, drying cylinder support; 14, travelling gear; 15, driving chain; 16, import cord roller; 16 ' derives cord roller; 17, motor; 18, yarn; 19, steam vent; 20, contain fuel tank; 21, oil guide pipe; 22, cavity; 23, drying cylinder.
The specific embodiment
Below in conjunction with accompanying drawing, pass through specific embodiment---concrete device for carrying out said with and be applied to the concrete implementing process of the REACTIVE DYES continuous knot dyeing of the textile dyed yarn of 32s/2, the present invention is further illustrated.
As shown in Figure 1 bake device, comprise drying cylinder support 13, drying cylinder support 13 is provided with 8 drying cylinders 23.These 8 drying cylinders 23 can rotate around the turning cylinder 12 of himself.Drying cylinder support 13 both ends are provided with and import cord roller 16 and derivation cord roller 16 ', and several drying cylinders 23 are with importing cord roller 16 and derive cord roller 16 ' rotation synchronously.By import yarn 18 that cord roller 16 imports walk around from the surface of each drying cylinder 23 successively after again by derive cord roller 16 ' derive 8 drying cylinders 23 by a drive mechanism to rotate simultaneously, the driving chain 15 that driving mechanism specifically comprises a motor 17, driven by this motor 17, turning cylinder 12 on each drying cylinder 23 is coaxially arranged with a travelling gear 14, and driving chain 15 all meshes with each travelling gear 14.
Shown in Fig. 2,3, each drying cylinder 23 comprises drying cylinder outer wall 10, drying cylinder inwall 11 and drying cylinder sidewall 9, drying cylinder outer wall 10, drying cylinder inwall 11 are formed sealed hollow 22 with drying cylinder sidewall 9, be marked with conduction oil 7 in the cavity 22, conduction oil 7 links to each other with Sheng fuel tank 20 through oil guide pipe 21, and containing fuel tank 20 has steam vent 19.In the cavity 22 electrical heating elements is installed, being specially within it, portion is equipped with steel pipe 2, cover electric heating tube 3 in the steel pipe 2, electric heating tube 3 is through conductor wire 6, carbon brush 8 and wire coil 4 built-up circuits that are fixed on the turning cylinder 12, the heat of electric heating tube 3 supply conduction oil 7 losses in time.
When motor 17 was opened, driving chain 15 drove each drying cylinder 23 and rotates, and after moving from 8 drying cylinder 23 outside wall surface successively from the yarn 18 that imports cord roller 16 importings, derived via deriving cord roller 16 '.
The technological process of production of the textile dyed yarn of present embodiment 32s/2 as shown in Figure 4, the main technique condition is as follows:
1, pads cation-modified solution.Through the cotton yarn of kiering pre-treatment, one soaks one rolls cation-modified solution.Constituting of cation-modified solution: cation modifier CL-200 20g/L, caustic soda 20g/L, nonionic penetrant AG-310 3g/L.
2, oven dry: yarn is dried through steam baking tube.
3, exhaust dyeing solution: yarn one soaks one and rolls reactive dyeing solution.Constituting of staining solution: red P-2B 100% 20g/L of REACTIVE DYES.
4, oven dry: yarn is dried through steam baking tube after infrared preliminary drying device carries out preliminary drying.
5, bake: yarn bakes through the above-mentioned device that bakes.Baking temperature 150-155 ℃, 1.5 minutes time.
6, washing: yarn is carried out the washing of 3 lattice, and the 1st lattice hot water wash temperature is 90-95 ℃, and the 2nd lattice washing temperature is 80-85 ℃, and the 3rd lattice are cold wash.
7, oven dry: yarn is dried through steam baking tube.
Quality index and other test technology contrast situations of product see Table 1 after above technology dyeing.Technology 1 is the above technology in the table 1, the technology of test technology 2 is: (one soaks one rolls exhaust dyeing solution, red P-2B 100% 20g/L of REACTIVE DYES)-oven dry-dipping fixation solution (salt 180g/L, soda ash 20g/L, caustic soda 5g/L)-decatize (102 ℃ of temperature, time 40S)-and washing (3 lattice)-oven dry, test technology 2 is actually the technology imitation to the vapour steaming colour fixing method of dyeing fabric.The test of product colour test for using U.S. import colour photometer Gretag Macbeth Color-Eye 7000A to carry out.
The Color contrast shows, this specific embodiment is obviously dark overtesting technology 2 on product colour, the chroma in waste water of this specific embodiment is more shallow than test technology 2 in addition, and test technology 2 as commercially produce and then also need special-purpose yarn decatize case and exist broken yarn takes place in the decatize case to be difficult to difficult problems such as disposal, these these specific embodiments of combined factors there has been remarkable improvement than test technology 2, has been fit to the dyeing of yarn more.
The inherent mechanism of technical scheme that the present invention adopts is: after the cellulose fiber yarn pads cation-modified solution, dye on the cellulose fibre on the cation-modified agent molecule and be penetrated into cellulose fibre inside, and then be grafted on the cellulose fibre, and make the lotus that becomes positively charged after the cellulose fibre grafting by chemical reaction.This makes cellulose fibre when padding the solution of REACTIVE DYES, can and impel on the REACTIVE DYES and dye because of the REACTIVE DYES of the effective adsoption band negative electrical charge of attracting each other of positive and negative charge, and and then the combination that produces chemical bond.The process of this chemical bond combination is exactly the fixation process, because chemical reaction mainly is to be grafted on cation modifier group on the cellulose fibre and the chemical bond between the REACTIVE DYES in this fixation process, be different from fixation process in the conventional reactive dyeing and mainly be the chemical bond between cellulose fibre and the REACTIVE DYES, therefore this fixation is handled under 150～170 ℃ high temperature and can be finished in 1～2 minute, do not need auxiliary agents such as salt, urea, glauber salt to urge the effect of dying, do not need this color fixing condition of decatize of high humility yet.
The foregoing description only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the personage who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalences that spirit essence is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (3)
1. equipment that is used for the reactive dyeing of cellulose fiber yarn, this equipment comprises and bakes device, it is characterized in that: the described device that bakes comprises drying cylinder support (13), several are arranged on the drying cylinder that can rotate (23) on the described drying cylinder support (13), import cord roller (16) and derive cord roller (16 '), each described drying cylinder (23) all has drying cylinder outer wall (10), drying cylinder inwall (11) and drying cylinder sidewall (9), described drying cylinder outer wall (10), drying cylinder inwall (11) surrounds sealed hollow (22) with drying cylinder sidewall (9), be marked with conduction oil (7) in the described cavity (22), also be provided with in the described cavity (22) and be used for electrical heating elements that described conduction oil (7) is heated, several described drying cylinders (23) are with described importing cord roller (16) and derive cord roller (16 ') rotation synchronously, derived by described derivation cord roller (16 ') after the yarn that is imported by described importing cord roller (16) during work is walked around from the surface of each described drying cylinder (23) successively again.
2. the equipment that is used for the reactive dyeing of cellulose fiber yarn according to claim 1, it is characterized in that: temperature sensor (5) and temperature controller (1) that the temperature of described conduction oil (7) is monitored are set in the described cavity (22), described temperature sensor (5) and temperature controller (1) connect with signal, described temperature sensor (5) can in time be transferred to the temperature that records described temperature controller (1), described temperature controller (1) is connected with described electrical heating elements and can controls described electrical heating elements work, the temperature of described temperature sensor (5) transmission that receives when described temperature controller (1) is more than or equal to interior when establishing the temperature threshold values, described temperature controller (1) the described electrical heating elements break-off of control or reduce heating power.
3. the equipment that is used for the reactive dyeing of cellulose fiber yarn according to claim 1, it is characterized in that: the turning cylinder (24) of described drying cylinder (23) is provided with wire coil (4), and described electrical heating elements is through conductor wire (6), carbon brush (8) and described wire coil (4) built-up circuit.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010580705A CN101994220B (en) | 2010-12-09 | 2010-12-09 | Reactive dyeing equipment for cellulose fibre-contained yarns |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010580705A CN101994220B (en) | 2010-12-09 | 2010-12-09 | Reactive dyeing equipment for cellulose fibre-contained yarns |
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| CN101994220A true CN101994220A (en) | 2011-03-30 |
| CN101994220B CN101994220B (en) | 2012-09-26 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103526489A (en) * | 2013-10-18 | 2014-01-22 | 德清锐驰机械设备有限公司 | Novel textile dyeing machine drying oven device |
| CN105220386A (en) * | 2015-10-26 | 2016-01-06 | 张家港三得利染整科技有限公司 | Yarn dyeing baking device |
Citations (5)
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| US3906755A (en) * | 1969-07-28 | 1975-09-23 | Sando Iron Works Co | Apparatus for a continuous treatment of textile fiber goods |
| CN200967890Y (en) * | 2006-10-17 | 2007-10-31 | 盐城纺织职业技术学院 | Warping-sizing combined sample machine |
| CN201362789Y (en) * | 2009-02-27 | 2009-12-16 | 杨立新 | Continuous pad dyeing equipment for polyester yarn |
| CN101760919A (en) * | 2008-12-24 | 2010-06-30 | 邹必尚 | Energy-saving heat conducting oil drying cylinder for sizing machines and sizing-dyeing machines |
| CN201915241U (en) * | 2010-12-09 | 2011-08-03 | 张家港三得利染整科技有限公司 | Reactive dyeing equipment for yarns containing cellulose fiber |
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2010
- 2010-12-09 CN CN201010580705A patent/CN101994220B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3906755A (en) * | 1969-07-28 | 1975-09-23 | Sando Iron Works Co | Apparatus for a continuous treatment of textile fiber goods |
| CN200967890Y (en) * | 2006-10-17 | 2007-10-31 | 盐城纺织职业技术学院 | Warping-sizing combined sample machine |
| CN101760919A (en) * | 2008-12-24 | 2010-06-30 | 邹必尚 | Energy-saving heat conducting oil drying cylinder for sizing machines and sizing-dyeing machines |
| CN201362789Y (en) * | 2009-02-27 | 2009-12-16 | 杨立新 | Continuous pad dyeing equipment for polyester yarn |
| CN201915241U (en) * | 2010-12-09 | 2011-08-03 | 张家港三得利染整科技有限公司 | Reactive dyeing equipment for yarns containing cellulose fiber |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103526489A (en) * | 2013-10-18 | 2014-01-22 | 德清锐驰机械设备有限公司 | Novel textile dyeing machine drying oven device |
| CN105220386A (en) * | 2015-10-26 | 2016-01-06 | 张家港三得利染整科技有限公司 | Yarn dyeing baking device |
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| CN101994220B (en) | 2012-09-26 |
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