CN101987494A - Automotive brake chamber rubber diaphragm cycle molding device - Google Patents
Automotive brake chamber rubber diaphragm cycle molding device Download PDFInfo
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- CN101987494A CN101987494A CN2010105417747A CN201010541774A CN101987494A CN 101987494 A CN101987494 A CN 101987494A CN 2010105417747 A CN2010105417747 A CN 2010105417747A CN 201010541774 A CN201010541774 A CN 201010541774A CN 101987494 A CN101987494 A CN 101987494A
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Abstract
The invention discloses an automotive brake chamber rubber diaphragm cycle molding device, which comprises a first press, a second press, a demolding mechanism and a rubber diaphragm molding mold. The first press is used for performing primary vulcanization treatment on the rubber diaphragm; the second press is used for performing secondary vulcanization treatment on the rubber diaphragm; the demolding mechanism is used for separating a compression ring from a lower mold in the rubber diaphragm molding mold; and intermediate transmission mechanisms are arranged between the presses and between the presses and the demolding mechanism so as to form a working plate closed motion loop which is transited through intermediate transmission mechanisms from the first press to the second press to the demolding mechanism and to the first press. Due to the arrangement of the two presses and the intermediate transmission mechanisms, the assembly line production of the rubber diaphragms is realized, the utilization rate of equipment is improved, the production operation is simplified, and two persons can operate four or more machines compared with the former single-person single-machine production mode. Meanwhile, the primary and secondary vulcanization treatment of the rubber diaphragm can be respectively finished by the two presses, and the vulcanization parameters are convenient to set and control.
Description
Technical field
The present invention relates to rubber diaphragm of automobile brake chamber post-cure shaped device, especially a kind of shaped device that can carry out the diaphragm of rubber cyclic process.
Background technology
Existing rubber diaphragm of automobile brake chamber post-cure moulding process is single unit work pattern, in the production process, operating personnel the replacing, shaped article of carrying out mold separation, twice sulfuration patrix take out and new sizing material and canvas operation such as put into the time, the moulding press idle waiting, when moulding press is handled at twice sulfidization molding that carries out diaphragm of rubber, operating personnel's idle waiting, therefore, there is long, defective such as utilization rate of equipment and installations is low, production efficiency is low of production cycle in existing diaphragm of rubber moulding process.
Summary of the invention
Problem at the prior art existence, the object of the present invention is to provide a kind of rubber diaphragm of automobile brake chamber circulation shaped device, this shaped device is provided with station according to the diaphragm of rubber manufacturing procedure, at utmost shortened the production cycle of diaphragm of rubber, thereby improved utilization rate of equipment and installations, improved production efficiency.In addition, shaped device of the present invention also makes the production operation of diaphragm of rubber obtain simplifying, and make the operating type of an original people one machine become two people and can operate four machines, in addition more.
For achieving the above object, rubber diaphragm of automobile brake chamber circulation shaped device of the present invention comprises the first vacuum vulcanization press, the second vacuum vulcanization press, mould emptier, the diaphragm of rubber curing forming mold, wherein, first press is used for a vulcanizing treatment of diaphragm of rubber, second press is used for the post-cure of diaphragm of rubber to be handled, mould emptier is used for the lock out operation of diaphragm of rubber curing forming mold pressure ring and counterdie, the working plate of two press is all imported from the one side, export from opposite side, mould emptier is provided with the working plate supporting track, working plate is imported from mould emptier one side equally, from opposite side output, be provided with the driving mechanism of its upper table plate of output on press and the mould emptier; Mould emptier is arranged between the second press delivery outlet and the first press input port, between the first press delivery outlet and the second press input port, between the second press delivery outlet and the mould emptier input port, be provided with the intermediate transport mechanism that is used for the transfer table plate between mould emptier delivery outlet and the first press input port, and form thus by intermediate transport mechanism carry out transition from first press to second press to mould emptier again to the working plate sealing moving loop of first press; Counterdie in the diaphragm of rubber curing forming mold is fixed on the working plate, and pressure ring is sleeved on the counterdie, once vulcanizes with patrix to be fixed on the first press pressure head, and post-cure is fixed on the second press pressure head with patrix.
Further, described diaphragm of rubber curing forming mold is the multiple mode structure that includes some cover curing forming molds unit, comprise lower bolster, middle template, first cope match-plate pattern, second cope match-plate pattern, the counterdie in each unit, pressure ring, once sulfuration is separately positioned on lower bolster, middle template, first cope match-plate pattern and second cope match-plate pattern with patrix with patrix and post-cure.
Further, described intermediate transport mechanism is made of base, track and transfer bogie, and track is fixed on the base; Transfer bogie comprises vehicle frame; vehicle frame top is provided with the track of accepting that is used to accept described working plate; the bottom is provided with road wheel; also be provided with first driving mechanism and second driving mechanism on the vehicle frame; dolly is installed in orbit by its road wheel; and by first drive mechanism along track travel, second driving mechanism is used for outputing to described press or described mould emptier with being positioned at the working plate that dolly accepts on the track.
Further, the driving mechanism that is used on described first, second driving mechanism and described press and the described mould emptier export described working plate is by gear, tooth bar, motor formation, and wheel and rack is meshed and drives rotation by motor; Tooth bar in first driving mechanism is fixed on the described base, and gear and motor are installed on the described vehicle frame; The shared toothed rack of driving mechanism on second driving mechanism and press, the mould emptier, this tooth bar is fixed on the working plate, be installed in vehicle frame, press and mould emptier on then corresponding with motor of gear in three driving mechanisms.
Further, described mould emptier is four column frame structures, comprises pedestal, and pedestal is provided with four guide upright posts, and these four guide upright posts lay respectively on four summits of a rectangle, and the column top interconnects fixing by top board; Guide upright post vertical direction middle part is provided with a horizontal baffle, described supporting track is fixed on this horizontal baffle, supporting track is made of a pair of support plate that is parallel to each other, is provided with at interval, respectively be provided with on the two support plate opposite flanks together along horizontally extending channel section gathering sill of support plate length direction and the same support roller of arranging along the support plate length direction of row, two supporting surfaces of being disbursed from the cost and expenses the support roller are positioned at same horizontal plane, and two gathering sill openings are relative; With described working plate I/O direction is fore-and-aft direction, and when working plate was imported on the mould emptier, its bottom supporting was on support roller, and limit, the left and right sides is inserted to respectively in two gathering sills, and is moved on two support plates in the gathering sill guiding; Also be provided with on four guide upright posts described in the lifting device of template, this lifting device comprises a pair of between left and right every the carriage that is provided with, two carriage adjacent side are provided with a horizontal support limit along the fore-and-aft direction extension separately, correspondingly, be respectively arranged with a horizontal braces that matches with described horizontal support limit on the middle limit, the template left and right sides, during use, along with working plate moves on mould emptier, horizontal braces moves to top, horizontal support limit, subsequently, move by handling on two carriages, two horizontal support limits will be supported on two horizontal braces below and middle template lifting will be separated with described lower bolster; Described two carriages are installed in respectively on two guide upright posts of homonymy, and each cylinder or Driven by Hydraulic Cylinder of freely being arranged on the described pedestal move up and down, perhaps, described two carriages top is provided with a crossbeam, by two carriages about this crossbeam connection, and drive two carriages and move up and down by being arranged on cylinder on the described top board in crossbeam top or Driven by Hydraulic Cylinder crossbeam, for the latter, crossbeam and two carriages can be installed on the guide upright post simultaneously, perhaps only crossbeam is installed on the guide upright post, perhaps only two carriages is installed on the guide upright post.
Further, horizontal braces in described on the limit, the template left and right sides is by two sections formations that are provided with at interval, the middle part on the horizontal support limit about described on two carriages all has a boss, spacing between two sections of this land length and each horizontal braces is suitable, about two carriages promote in during template, the boss at its middle part, horizontal support limit is inserted in two sections intervals between the horizontal braces location of realizing centering template fore-and-aft direction thus; About on two carriages width of the spacing between the two horizontal support limit relative sides and middle template left and right directions suitable, realize location thus to the middle template left and right directions after promoting.
Further, the structure of accepting the supporting track on track and the described mould emptier on the described dolly is identical, and described vehicle frame top is provided with equally and is used to install the horizontal baffle of accepting track.
Further, described first vacuum vulcanization press and the described second vacuum vulcanization press are arranged side by side, the working plate I/O direction of the working plate I/O direction of first press and second press is parallel to each other, and the first press delivery outlet and the second press input port are positioned at homonymy; Respectively be provided with a described dolly in described three intermediate transport mechanisms of connection press and press, press and described mould emptier; and three working plates are arranged on the described sealing moving loop of working plate in turnover; wherein two are respectively applied for once handling with post-cure of diaphragm of rubber; one by after second press output, carries out the taking-up of diaphragm of rubber finished product and new sizing material, the operations such as placement of canvas.
Further, described first vacuum vulcanization press and the described second vacuum vulcanization press are arranged side by side, the working plate I/O direction of the working plate I/O direction of first press and second press is parallel to each other, and the first press delivery outlet and the second press input port are positioned at homonymy; The track of the described intermediate transport mechanism between the first press delivery outlet and the second press input port is provided with a described dolly and one and the matching used transfer platform of this dolly, this transfer platform is arranged on place, the second press input port, it is provided with identical with the dolly track and second driving mechanism accepted, after working plate outputs on the dolly from first press, be transported on the transfer platform by dolly, by the transfer platform it is flowed to second press again, perhaps, the track of the described intermediate transport mechanism between the first press delivery outlet and the second press input port is provided with two described dollies, be diverted in one of them dolly conduct and receive the working plate that another cart transport is come, and the working plate that is received is flowed to second press; Four working plates are arranged in turnover on the described sealing moving loop of working plate, wherein two are respectively applied for once handling with post-cure of diaphragm of rubber, one is positioned on the transfer platform of locating the second press input port or dolly, one by after second press output, carries out the taking-up of diaphragm of rubber finished product and new sizing material, the operations such as placement of canvas.
Further; described mould emptier is positioned at described first press input port and the second press delivery outlet, one side; and the working plate I/O direction on it and described first; the working plate I/O direction of second press is perpendicular; track in the described intermediate transport mechanism has segmental arc; utilize this segmental arc; the described dolly that is positioned at the first press equipped at outlet port turns over after 180 ° and joins with the input port of second press or the input port of described transfer platform; after turning over 90 °, the dolly that is positioned at the second press equipped at outlet port joins with the mould emptier input port; be positioned at and join with the mould emptier delivery outlet after the dolly of locating the first press input port turns over 90 °, make working plate thus in the desired direction at dolly and press; the transfer platform; shift between the mould emptier.
The present invention is by being provided with two vulcanizing press and intermediate transport mechanism, realized the streamlined production of diaphragm of rubber, improved utilization rate of equipment and installations, simplified production operation, made in the past single unit production become two people and can operate four machines, in addition more, and, finish first and second vulcanizing treatment of diaphragm of rubber respectively by two press, made things convenient for the setting and the control of twice vulcanizing treatment parameter, for having created condition by adjusting the quality that twice curing parameter further improve diaphragm of rubber.
Description of drawings
Fig. 1 overlooks view for the present invention's shaped device that circulates;
Fig. 2 is the present invention's shaped device front schematic view that circulates;
Fig. 3 is Fig. 2 state right view;
Fig. 4 is a mould emptier structural representation shown in the sequence number 3 among Fig. 2;
Fig. 5 is a state partial right side view shown in Figure 4 (undertaking mould);
Fig. 6 is a left side bracket right view shown in the sequence number 36 among Fig. 5;
Fig. 7 is a vehicle structure schematic diagram shown in the sequence number 4 among Fig. 2;
Fig. 8 is a middle template right view shown in the sequence number 5 among Fig. 5.
The specific embodiment
Describe the present invention in detail below in conjunction with embodiment.
As Fig. 1-shown in Figure 8; rubber diaphragm of automobile brake chamber circulation shaped device of the present invention comprises the first vacuum vulcanization press 1, the second vacuum vulcanization press 2, mould emptier 3, diaphragm of rubber curing forming mold; wherein; the diaphragm of rubber curing forming mold is the multiple mode structure that includes quadruplet diaphragm of rubber sulfidization molding unit; comprise lower bolster, middle template, first cope match-plate pattern, second cope match-plate pattern, the counterdie in each unit, pressure ring, once sulfuration is separately positioned on lower bolster, middle template, first cope match-plate pattern and second cope match-plate pattern with patrix with patrix and post-cure.
Two press are arranged side by side, and the working plate I/O direction on it is fore-and-aft direction, and working plate 11 is from the 1 anterior input of first press, rear portion output, from the input of second press, 2 rear portions, anterior output; Mould emptier 3 is positioned at two press the place aheads and centering is provided with, and working plate 11 is from the input of mould emptier 3 upper left sides, right side output.
Between first press, 1 delivery outlet and second press, 2 input ports; between second press, 2 delivery outlets and mould emptier 3 input ports; be provided with the track that constitutes by two guide rails 9 between mould emptier 3 delivery outlets and first press, 1 input port; and the transfer bogie 4 that working plate 11 can be sent to the other end from track one end is set on the track; and form thus among Fig. 1 shown in the arrow; from first press 1 through transfer bogie 4 to second press 2; again from second press 2 through transfer bogie 4 to mould emptier 3, get back to the working plate 11 sealing moving loops of first press 1 again through transfer bogie 4 from mould emptier 3.
Referring to Fig. 4, Fig. 5, mould emptier 3 is four column frame structures, comprises pedestal 31, and pedestal 31 is provided with four guide upright posts 32, and these four guide upright posts 32 lay respectively on four summits of a rectangle, and the column top interconnects fixing by top board 33.Guide upright post vertical direction middle part is provided with a horizontal baffle 34, horizontal baffle 34 is provided with the supporting track that is made of a pair of support plate 35 that is parallel to each other, is provided with at interval, respectively be provided with on two support plates, 35 opposite flanks together along horizontally extending channel section gathering sill 44 of support plate length direction (referring to Fig. 2, Fig. 7) and the same support roller of arranging along the support plate length direction 42 of row, two supporting surfaces of being disbursed from the cost and expenses support roller 42 are positioned at same horizontal plane, two gathering sills, 44 openings are relative, and gathering sill 44 downsides are lower than support roller 42 horizontal support faces in vertical direction.With the direction of working plate 11 I/O mould emptiers 3 be fore-and-aft direction (this fore-and-aft direction just when the structure of this paragragh explanation mould emptier as a reference; fore-and-aft direction when describing press upper table plate I/O direction with the front is different); when working plate 11 is imported on the mould emptier 3; its bottom supporting is on support roller 42; its limit, left and right sides is inserted to respectively in the gathering sill 44 on two support plates 35; and be moved on two support plates 35 in gathering sill 44 guiding; spacing between the width of working plate 11 left and right directions and two gathering sills, 44 bottom lands is suitable; it is suitable to the distance of gathering sill 44 upper sides that limit, working plate 11 left and right sides is inserted into the thickness and support roller 42 supporting surfaces of gathering sill 44 parts; like this; gathering sill 44 on two support plates 35 can prevent that also working plate 11 from upwards lifting and break away from support roller 42 in mobile guiding the to working plate 11.The lifting device of template 5 in also being provided with on four guide upright posts 32, this lifting device comprises a pair of between left and right every the carriage 36 that is provided with, two carriages, 36 adjacent side are provided with a horizontal support limit 361 along the fore-and-aft direction extension separately, correspondingly, be respectively arranged with a horizontal braces 51 that matches with horizontal support limit 361 on the limit, middle template 5 left and right sides; Referring to Fig. 6, Fig. 8, horizontal braces 51 on the middle limit, template 5 left and right sides is by two sections formations that are provided with at interval, about the middle part on horizontal support limit 361 on two carriages 36 all have a boss 362, spacing between 51 two sections of the length of this boss 362 and each horizontal braces is suitable, like this, when about when moving in the lifting template 5 on two carriages 36, the boss 362 at its 361 middle parts, horizontal support limit is inserted in two sections intervals between the horizontal braces 51, realizes the qualification of centering template 5 fore-and-aft directions thus; Simultaneously, about on two carriages 36 width of the spacing between 361 relative sides of two horizontal support limits and middle template 5 left and right directions suitable, realize qualification thus to middle template 5 left and right directions after promoting; The guide upright post 32 of two carriages, 36 tops is provided with a crossbeam 38, two carriages 36 are connected with crossbeam 38 by two connecting rods 37 respectively, the top board 33 on four column frame tops is provided with cylinder or hydraulic cylinder 39, this cylinder or hydraulic cylinder 39 move up and down drive two carriages 36 by driving crossbeam 38 along guide upright post 32 and move up and down, and realize the lifting operation of centering template 5.Crossbeam 38 is controlled (not shown) along the position that guide upright post 32 moves by travel switch that is provided with on four column frames or position sensor.
Certainly, said structure just drives a kind of form that two carriages 36 move up and down, two carriages 36 also can be directly installed on two guide upright posts 32 of homonymy separately, and move up and down along guide upright post 32 by two cylinders or the Driven by Hydraulic Cylinder that are arranged on the pedestal 31 respectively, need make the mobile maintenance of two carriages 36 synchronous when just operating.
Referring to Fig. 7; the vehicle frame top of transfer bogie 4 is provided with the structure of accepting of the working plate 11 identical with mould emptier 3; that is: comprise that horizontal baffle 34, horizontal baffle are provided with the supporting track that is made of a pair of support plate 35, just supporting track at this as the track of accepting on the dolly.The vehicle frame bottom of dolly 4 is provided with four road wheels 43, and the supporting surface of this road wheel 43 is a V-shaped groove.The car frame bottom also is provided with power set of being made up of motor 40 and gear 41.
Guide rail 9 is arranged on the base 8, and the section configuration of guide rail 9 is the V-arrangement that is complementary with dolly 4 road wheels 43.Article two, also be provided with a toothed rack 10 on the base between the guide rail 9, this tooth bar 10 and motor 40, gear 41 constitute first driving mechanism of dollies 4.After dolly 4 was supported on two guide rails 9 by its road wheel 43, the gear 41 in the power set of its underpart was meshed with tooth bar 10, and drove 9 motions of lower edge guide rail at motor 40.
Working plate 11 is between press and press; transfer between press and the mould emptier is finished by dolly 4; working plate 11 from press to dolly; dolly is to press; and the transfer between dolly and mould emptier is then by press; dolly; the driving mechanism that mould emptier is provided with is separately realized; for this reason; working plate on first press 1 and second press 2 is accepted the structure place; be provided with the power set of forming by motor 40 and gear 41 on the support plate 35 on the dolly 4 and on the support plate 35 on the mould emptier 3; simultaneously; working plate 11 bottom surfaces are provided with the tooth bar 12 that is meshed with gear 41 in each power set; and thus at press; dolly; form on the mould emptier separately; by motor 40; gear 41 and tooth bar 12 constitute; the driving mechanism that is used for output services platen 11, wherein the driving mechanism of the output services platen 11 on the dolly 4 is second driving mechanism on it.
Referring to Fig. 1; on the sealing moving loop of working plate 11; have four transfer bogiies 4; for convenience of description; four dollies are called 4A, 4B, 4C, 4D; wherein, be provided with between two dollies, 4, the second press, 2 delivery outlets and mould emptier 3 input ports between first press, 1 delivery outlet and second press, 2 input ports and mould emptier 3 delivery outlets and first press, 1 input port between respectively be provided with a dolly 4.
Be example with one of them working plate 11 below, its operation process be described:
1) the dolly 4A that is arranged in place, first press, 1 input port utilizes its second driving mechanism that the working plate on it 11 is outputed to first press 1;
2) sizing material and the canvas in 1 pair of working plate 11 mold of first press carries out vulcanizing treatment one time, and after processing finished, first press 1 utilized self driving mechanism working plate 11 to be outputed on the dolly 4B that is positioned at its equipped at outlet port;
3) dolly 4B carries the working plate 11 that received and moves to the dolly 4C that is positioned at place, second press, 2 input ports, after moving into place, by self second driving mechanism working plate 11 is outputed on the dolly 4C, and turns back to first press, 1 equipped at outlet port subsequently;
4) treat that second press 2 is opened after, dolly 4C is outputed to working plate 11 in second press 2 by self second driving mechanism;
5) at dolly 4B in dolly 4C moving process, or wait in second press, 2 opening procedures, by putting into the post-cure sizing material in the counterdie of operating personnel on working plate 11 at dolly 4C;
6) sizing material in 2 pairs of working plate 11 molds of second press carries out post-cure and handles, and working plate 11 is outputed on the dolly 4D that is positioned at its equipped at outlet port by self driving mechanism after finishing;
7) dolly 4D carries working plate 11 and moves to mould emptier 3, after moving into place, by self second driving mechanism working plate 11 is outputed on the mould emptier 3, and turns back to second press, 2 equipped at outlet port subsequently;
8) mould emptier 3 utilizes wherein the template lifting device that middle template 5 is promoted to break away from lower bolsters, take out the diaphragm of rubber finished product by operating personnel, and after in counterdie, putting into a new vulcanized rubber and canvas, middle template 5 relay get back on the lower bolster, finally demould mechanism 3 outputs to working plate 11 on the dolly 4A that is positioned at its equipped at outlet port by self driving mechanism;
9) dolly 4A carries place, working plate 11 to first press 1 input port, waits for the beginning of next diaphragm of rubber process-cycle.
Because of being distributed in three stations with the whole process of diaphragm of rubber, circulating sulfuration shaped device of the present invention carries out; and by being provided with by motor; gear; three intermediate conveyor mechanisms that tooth bar constitutes realize the transfer of working plate 11 between three stations; vulcanizing treatment operation of in first press 1, carrying out and the post-cure treatment process of in second press 2, carrying out; and the lock out operation of the middle template of carrying out on mould emptier 35 and lower bolster is independent of each other; and working plate 11 shifts the required time and is significantly shorter than three stations and handles the required times between two stations; therefore; by coordinating three work on the station; make three overlapping in time carrying out of the treatment process on the station; and working plate 11 is shifted between two stations; the taking-up of barrier film finished product; putting into of vulcanized rubber and canvas; putting into of post-cure sizing material waits each link to carry out with the treatment process of three stations is overlapping in time; and outer time of occupying volume not; can shorten the whole process-cycle of diaphragm of rubber to greatest extent, enhance productivity.Four working plates 11 are set, exactly in order to reach this purpose on the sealing moving loop of working plate 11.
Being 100s with curing time and post-cure processing time is example; suppose that the transfer of working plate 11 between two stations needs 15s; mould carries out lock out operation on mould emptier need 30s; take out the barrier film finished product and need 5s; put into a vulcanized rubber and need 15s; put into the post-cure sizing material and need 5s; if handling, vulcanizing treatment and post-cure carry out simultaneously; working plate is carried out the preparation that enters first press from being sent second press to being sent to the first press input port once more; need 80s altogether; working plate is carried out the preparation that enters second press from being sent first press to being sent to the second press input port; need 20s; 80s and 20s are short than 100s; thereby; open after first press and second press are finished vulcanizing treatment at every turn, its place, input port all has a ready working plate 11 waiting for that the processing of finishing a diaphragm of rubber only needs 100s to get final product.This shows that the present invention's shaped device that circulates can be brought into play the working ability of equipment to greatest extent.
The present invention's shaped device that circulates has become the processing of diaphragm of rubber into the streamlined operation; if arrange two operating personnel in the device both sides; one people is responsible for placing the post-cure sizing material; one people is responsible for mold separation; finished product takes out; the placement of vulcanized rubber and canvas; because of each post-cure sizing material of placing only needs very short time; and two cover apparatus of the present invention several meters distances of only being separated by; thereby one the people can be responsible for the quadruplet device; the operating personnel that are positioned at mould emptier one side then can a people be responsible for the operation of two covering devices; like this; three people can finish the operation of 8 single press, and therefore, apparatus of the present invention have improved operating personnel's operating efficiency greatly.
The once sulfuration of diaphragm of rubber and post-cure in the past carried out on same press, twice sulfuration is very short blanking time, thereby twice sulfuration is difficult to adopt different curing temperatures, and in order to improve the quality of diaphragm of rubber, need to adopt different curing temperatures unavoidably, therefore, apparatus of the present invention have also been created condition for lower glue layer on the diaphragm of rubber adopts the sizing material of different systems, the different vulcanizing treatment temperature of employing respectively.
In addition, in the foregoing description, be provided with four dollies altogether, because the dolly at place, the second press input port just is used to receive the working plate that another dolly is sent here, then working plate is flowed to second press again, therefore a fixing transfer platform also can be set replace this dolly.
Claims (10)
1. rubber diaphragm of automobile brake chamber circulation shaped device, it is characterized in that, this shaped device comprises the first vacuum vulcanization press, the second vacuum vulcanization press, mould emptier, the diaphragm of rubber curing forming mold, wherein, first press is used for a vulcanizing treatment of diaphragm of rubber, second press is used for the post-cure of diaphragm of rubber to be handled, mould emptier is used for the lock out operation of diaphragm of rubber curing forming mold pressure ring and counterdie, the working plate of two press is all imported from the one side, export from opposite side, mould emptier is provided with the working plate supporting track, working plate is imported from mould emptier one side equally, from opposite side output, be provided with the driving mechanism of its upper table plate of output on press and the mould emptier; Mould emptier is arranged between the second press delivery outlet and the first press input port, between the first press delivery outlet and the second press input port, between the second press delivery outlet and the mould emptier input port, be provided with the intermediate transport mechanism that is used for the transfer table plate between mould emptier delivery outlet and the first press input port, and form thus by intermediate transport mechanism carry out transition from first press to second press to mould emptier again to the working plate sealing moving loop of first press; Counterdie in the diaphragm of rubber curing forming mold is fixed on the working plate, and pressure ring is sleeved on the counterdie, once vulcanizes with patrix to be fixed on the first press pressure head, and post-cure is fixed on the second press pressure head with patrix.
2. shaped device as claimed in claim 1, it is characterized in that, described diaphragm of rubber curing forming mold is the multiple mode structure that includes some cover curing forming molds unit, comprise lower bolster, middle template, first cope match-plate pattern, second cope match-plate pattern, the counterdie in each unit, pressure ring, once sulfuration with patrix and post-cure with patrix to being separately positioned on lower bolster, middle template, first cope match-plate pattern and second cope match-plate pattern.
3. shaped device as claimed in claim 2 is characterized in that, described intermediate transport mechanism is made of base, track and transfer bogie, and track is fixed on the base; Transfer bogie comprises vehicle frame; vehicle frame top is provided with the track of accepting that is used to accept described working plate; the bottom is provided with road wheel; also be provided with first driving mechanism and second driving mechanism on the vehicle frame; dolly is installed in orbit by its road wheel; and by its first drive mechanism along track travel, second driving mechanism then is used for outputing to described press or described mould emptier with being positioned at the working plate that dolly accepts on the track.
4. shaped device as claimed in claim 3, it is characterized in that, the driving mechanism that is used on described first, second driving mechanism and described press and the described mould emptier export described working plate is by gear, tooth bar, motor formation, and wheel and rack is meshed and drives rotation by motor; Tooth bar in first driving mechanism is fixed on the described base, and gear and motor are installed on the described vehicle frame; The shared toothed rack of driving mechanism on second driving mechanism and press, the mould emptier, this tooth bar is fixed on the working plate, be installed in vehicle frame, press and mould emptier on then corresponding with motor of gear in three driving mechanisms.
5. shaped device as claimed in claim 2 is characterized in that, described mould emptier is four column frame structures, comprise pedestal, pedestal is provided with four guide upright posts, and these four guide upright posts lay respectively on four summits of a rectangle, and the column top interconnects fixing by top board; Guide upright post vertical direction middle part is provided with a horizontal baffle, described supporting track is fixed on this horizontal baffle, supporting track is made of a pair of support plate that is parallel to each other, is provided with at interval, respectively be provided with on the two support plate opposite flanks together along horizontally extending channel section gathering sill of support plate length direction and the same support roller of arranging along the support plate length direction of row, two supporting surfaces of being disbursed from the cost and expenses the support roller are positioned at same horizontal plane, and two gathering sill openings are relative; With described working plate I/O direction is fore-and-aft direction, and when working plate was imported on the mould emptier, its bottom supporting was on support roller, and limit, the left and right sides is inserted to respectively in two gathering sills, and is moved on two support plates in the gathering sill guiding; Also be provided with on four guide upright posts described in the lifting device of template, this lifting device comprises a pair of between left and right every the carriage that is provided with, two carriage adjacent side are provided with a horizontal support limit along the fore-and-aft direction extension separately, correspondingly, be respectively arranged with a horizontal braces that matches with described horizontal support limit on the middle limit, the template left and right sides, during use, along with working plate moves on mould emptier, horizontal braces moves to top, horizontal support limit, subsequently, move by handling on two carriages, two horizontal support limits will be supported on two horizontal braces below and middle template lifting will be separated with described lower bolster; Described two carriages are installed in respectively on two guide upright posts of homonymy, and each cylinder or Driven by Hydraulic Cylinder of freely being arranged on the described pedestal move up and down, perhaps, described two carriages top is provided with a crossbeam, by two carriages about this crossbeam connection, and drive two carriages and move up and down by being arranged on cylinder on the described top board in crossbeam top or Driven by Hydraulic Cylinder crossbeam, for the latter, crossbeam and two carriages can be installed on the guide upright post simultaneously, perhaps only crossbeam is installed on the guide upright post, perhaps only two carriages is installed on the guide upright post.
6. shaped device as claimed in claim 5, it is characterized in that, horizontal braces in described on the limit, the template left and right sides is by two sections formations that are provided with at interval, the middle part on the horizontal support limit about described on two carriages all has a boss, spacing between two sections of this land length and each horizontal braces is suitable, about two carriages promote in during template, the boss at its middle part, horizontal support limit is inserted in two sections intervals between the horizontal braces location of realizing centering template fore-and-aft direction thus; About on two carriages width of the spacing between the two horizontal support limit relative sides and middle template left and right directions suitable, realize location thus to the middle template left and right directions after promoting.
7. shaped device as claimed in claim 5 is characterized in that, the structure of accepting the supporting track on track and the described mould emptier on the described dolly is identical, and described vehicle frame top is provided with equally and is used to install the horizontal baffle of accepting track.
8. shaped device as claimed in claim 1, it is characterized in that, described first vacuum vulcanization press and the described second vacuum vulcanization press are arranged side by side, the working plate I/O direction of the working plate I/O direction of first press and second press is parallel to each other, and the first press delivery outlet and the second press input port are positioned at homonymy; Respectively be provided with a described dolly in described three intermediate transport mechanisms of connection press and press, press and described mould emptier; and three working plates are arranged on the described sealing moving loop of working plate in turnover; wherein two are respectively applied for once handling with post-cure of diaphragm of rubber; one by after second press output, carries out the taking-up of diaphragm of rubber finished product and new sizing material, the operations such as placement of canvas.
9. shaped device as claimed in claim 1, it is characterized in that, described first vacuum vulcanization press and the described second vacuum vulcanization press are arranged side by side, the working plate I/O direction of the working plate I/O direction of first press and second press is parallel to each other, and the first press delivery outlet and the second press input port are positioned at homonymy; The track of the described intermediate transport mechanism between the first press delivery outlet and the second press input port is provided with a described dolly and one and the matching used transfer platform of this dolly, this transfer platform is arranged on place, the second press input port, it is provided with identical with the dolly track and second driving mechanism accepted, after working plate outputs on the dolly from first press, be transported on the transfer platform by dolly, by the transfer platform it is flowed to second press again, perhaps, the track of the described intermediate transport mechanism between the first press delivery outlet and the second press input port is provided with two described dollies, be diverted in one of them dolly conduct and receive the working plate that another cart transport is come, and the working plate that is received is flowed to second press; Four working plates are arranged in turnover on the described sealing moving loop of working plate, wherein two are respectively applied for once handling with post-cure of diaphragm of rubber, one is positioned on the transfer platform of locating the second press input port or dolly, one by after second press output, carries out the taking-up of diaphragm of rubber finished product and new sizing material, the operations such as placement of canvas.
10. shaped device as claimed in claim 8 or 9; it is characterized in that; described mould emptier is positioned at described first press input port and the second press delivery outlet, one side; and the working plate I/O direction on it and described first; the working plate I/O direction of second press is perpendicular; track in the described intermediate transport mechanism has segmental arc; utilize this segmental arc; the described dolly that is positioned at the first press equipped at outlet port turns over after 180 ° and joins with the input port of second press or the input port of described transfer platform; after turning over 90 °, the dolly that is positioned at the second press equipped at outlet port joins with the mould emptier input port; be positioned at and join with the mould emptier delivery outlet after the dolly of locating the first press input port turns over 90 °, make working plate thus in the desired direction at dolly and press; the transfer platform; shift between the mould emptier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105417747A CN101987494B (en) | 2010-11-12 | 2010-11-12 | Automotive brake chamber rubber diaphragm cycle molding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105417747A CN101987494B (en) | 2010-11-12 | 2010-11-12 | Automotive brake chamber rubber diaphragm cycle molding device |
Publications (2)
| Publication Number | Publication Date |
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| CN101987494A true CN101987494A (en) | 2011-03-23 |
| CN101987494B CN101987494B (en) | 2012-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105417747A Active CN101987494B (en) | 2010-11-12 | 2010-11-12 | Automotive brake chamber rubber diaphragm cycle molding device |
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| CN (1) | CN101987494B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103203830A (en) * | 2013-04-17 | 2013-07-17 | 宁国市海天力工业发展有限公司 | Circular moulding device of rubber diaphragms for automobile brake chambers |
| CN103213221A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103213220A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103213223A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103213222A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103231476A (en) * | 2013-04-17 | 2013-08-07 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
| CN103231474A (en) * | 2013-04-17 | 2013-08-07 | 宁国市海天力工业发展有限公司 | Vehicle braking gas chamber rubber separation membrane circulation molding apparatus |
| CN103231475A (en) * | 2013-04-17 | 2013-08-07 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
| CN103252866A (en) * | 2013-04-17 | 2013-08-21 | 宁国市海天力工业发展有限公司 | Circulated molding device of rubber diaphragm of car brake chamber |
| CN107953495A (en) * | 2017-11-22 | 2018-04-24 | 湖北三江航天江北机械工程有限公司 | The partition plate cone forming method of the soft partition plate of dipulse engine |
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| CN103203830A (en) * | 2013-04-17 | 2013-07-17 | 宁国市海天力工业发展有限公司 | Circular moulding device of rubber diaphragms for automobile brake chambers |
| CN103213221A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103213220A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103213223A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103213222A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103231476A (en) * | 2013-04-17 | 2013-08-07 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
| CN103231474A (en) * | 2013-04-17 | 2013-08-07 | 宁国市海天力工业发展有限公司 | Vehicle braking gas chamber rubber separation membrane circulation molding apparatus |
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| CN103252866A (en) * | 2013-04-17 | 2013-08-21 | 宁国市海天力工业发展有限公司 | Circulated molding device of rubber diaphragm of car brake chamber |
| CN103213220B (en) * | 2013-04-17 | 2015-02-25 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103231476B (en) * | 2013-04-17 | 2015-03-04 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
| CN103213223B (en) * | 2013-04-17 | 2015-04-08 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103213221B (en) * | 2013-04-17 | 2015-04-08 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103213222B (en) * | 2013-04-17 | 2015-04-08 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
| CN103231475B (en) * | 2013-04-17 | 2015-05-27 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
| CN103252866B (en) * | 2013-04-17 | 2015-11-18 | 宁国市海天力工业发展有限公司 | Rubber diaphragm of automobile brake chamber circulation forming device |
| CN107953495A (en) * | 2017-11-22 | 2018-04-24 | 湖北三江航天江北机械工程有限公司 | The partition plate cone forming method of the soft partition plate of dipulse engine |
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| CN107952875B (en) * | 2017-12-04 | 2024-05-03 | 苏州三屹晨光自动化科技有限公司 | Forming machine with overturning demoulding device |
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