CN103213220A - Device for cyclically forming rubber diaphragm of automobile brake chamber - Google Patents
Device for cyclically forming rubber diaphragm of automobile brake chamber Download PDFInfo
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- CN103213220A CN103213220A CN2013101327340A CN201310132734A CN103213220A CN 103213220 A CN103213220 A CN 103213220A CN 2013101327340 A CN2013101327340 A CN 2013101327340A CN 201310132734 A CN201310132734 A CN 201310132734A CN 103213220 A CN103213220 A CN 103213220A
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Abstract
The invention discloses a device for cyclically forming a rubber diaphragm of an automobile brake chamber. The device comprises a vacuum vulcanizing press, an injection vulcanizing press, a demolding mechanism and a rubber diaphragm forming mold, wherein the vacuum vulcanizing press is used for carrying out primary vulcanization processing on the rubber diaphragm, the injection vulcanizing press is used for carrying out secondary vulcanization processing, and the demolding mechanism is used for separating a pressing ring in the rubber diaphragm forming mold from a lower mold. According to the device, the traditional twice vulcanization forming process is broken through, a sizing material is injected into a mold cavity by an injection machine, and the vulcanization processing is carried out while feeding, so that the degree of automation is high, the labor input is reduced, the production efficiency and quality of products are high, and the production cost is reduced.
Description
Technical field
The present invention relates to rubber diaphragm of automobile brake chamber secondary injecting glue sulfurization forming apparatus, especially a kind of injection vulcanizing press that adopts carries out the circulation shaped device that post-cure is handled.
Background technology
Existing rubber diaphragm of automobile brake chamber post-cure shaped device is open in 201010541774.7 the Chinese patent in the patent No., two vacuum vulcanization press, mould emptier, diaphragm of rubber mould are disclosed in above-mentioned document, the first vacuum vulcanization press is used for a vulcanizing treatment of diaphragm of rubber, the second vacuum vulcanization press is used for the post-cure of diaphragm of rubber to be handled, and mould emptier is used for the lock out operation of diaphragm of rubber mould pressure ring and counterdie; Be provided with intermediate transport mechanism between press and the press and between press and the mould emptier, form thus by the transition of intermediate transport mechanism from the first vacuum vulcanization press to the second vacuum vulcanization press to mould emptier again to the working plate of vacuum vulcanization press sealing moving loop.This shaped device is provided with station according to the manufacturing procedure of diaphragm of rubber and has shortened the production cycle, is convenient to simplify the production operation of diaphragm of rubber continuously.But, the existing processing technology that all is based on existing diaphragm of rubber shaped device realizes that i.e. twice sulfuration all carried out vulcanizing treatment after adding sizing material, in order to improve the production efficiency of diaphragm of rubber, the technical staff constantly studies the diaphragm of rubber shaped device, seeking breakthrough.
Summary of the invention
At problems of the prior art, the object of the present invention is to provide a kind of rubber diaphragm of automobile brake chamber circulation shaped device, this shaped device is under the constant prerequisite of sulfidization molding technology of diaphragm of rubber, broken traditional post-cure moulding process, in die cavity, injected sizing material, need not hand stock by injector, finished to automation the post-cure processing, reduce artificial input, improved the production efficiency of air chamber rubber barrier film, reduced production cost; And this shaped device heats in material feeding immediately, the good fluidity of sizing material, avoided the traditional secondary sulfuration process behind the secondary material loading, mould causes the lower glue layer local deformation of the air chamber barrier film that has vulcanized when the extruding sizing material, make lower glue layer dislocation or uneven thickness, and then influence the situation generation of end product quality; In addition, the present invention is provided with station according to the diaphragm of rubber manufacturing procedure, and in order to improve the quality of diaphragm of rubber, once sulfuration can be inequality with the process time and the temperature of post-cure, the production efficiency of vacuum vulcanization press be the injection vulcanizing press more than 2 times the time, a vacuum vulcanization press cooperates the station arrangement of two injection vulcanizing press to shorten the production cycle of diaphragm of rubber greatly, thereby has improved utilization rate of equipment and installations, has further improved production efficiency.
For achieving the above object, rubber diaphragm of automobile brake chamber circulating sulfuration device of the present invention, this shaped device comprises a vacuum vulcanization press, two injections vulcanizing press, mould emptiers, diaphragm of rubber curing forming mold, wherein, the vacuum vulcanization press is used for a vulcanizing treatment of diaphragm of rubber, the injection vulcanizing press is used for the post-cure of diaphragm of rubber to be handled, and mould emptier is used for the lock out operation of diaphragm of rubber curing forming mold pressure ring and counterdie; Working plate is imported from press one side, export from opposite side, inject vulcanizing press and the placement of vacuum vulcanization press front and back for two, the input port of the input port of vacuum vulcanization press and two injection vulcanizing press is with forwards, vacuum vulcanization press delivery outlet and two injection vulcanizing press delivery outlets are with forwards, two injection vulcanizing press be arranged in parallel, all have the driving mechanism that working plate is exported on three press; The forward and backward side of press respectively is provided with one the delivery outlet of working plate along left and right directions from one of them press is sent to the intermediate transport mechanism of another press input port, forms thus from the vacuum vulcanization press through arbitrary sealing moving loop to mould emptier to the working plate of vacuum vulcanization press through intermediate transport mechanism again intermediate transport mechanism to the two injection vulcanizing press; Mould emptier is across above the described intermediate transport mechanism in press the place ahead, and the working plate of process is carried out lock out operation; Counterdie in the diaphragm of rubber curing forming mold is fixed on the working plate, and pressure ring is sleeved on the counterdie, once vulcanizes with patrix to be fixed on the vacuum vulcanization press head, and post-cure is fixed on the injection vulcanizing press head with patrix; Described injection vulcanizing press is equipped with injector, be fixed with runner plate from top to bottom successively on the head of injection vulcanizing press, thermal insulation board and cope match-plate pattern, described post-cure is installed in the lower surface of described cope match-plate pattern with patrix, described runner plate is provided with glue feeding opening and plastic hole, described glue feeding opening is connected with the gum outlet of described injector, runner plate is provided with the runner that connects glue feeding opening and described plastic hole, described thermal insulation board, cope match-plate pattern and post-cure are with the hole for injecting glue that is provided with up/down perforation in the patrix, described hole for injecting glue upper end is connected with described plastic hole, the hole for injecting glue lower end is positioned at the radial outside of post-cure with the die cavity of patrix, and and the die cavity of cope match-plate pattern between be provided with connectivity slot; Move on the described working plate make post-cure be in the matched moulds state with patrix and counterdie after, form the passage that sizing material enters the section sealing of described die cavity by glue feeding opening, runner, plastic hole, hole for injecting glue and described link slot, the thermal insulation board below is equipped with the post-cure heater, and thermal insulation board is separated into the cold passage that is positioned at the thermal insulation board top and the passage of heat that is positioned at the thermal insulation board below with described passage; When working plate moved down die sinking, post-cure had enough spaces with patrix below, laterally shifted out together with wherein rubber so that allow working plate to carry counterdie, and can remove residual rubber in the described passage of heat.
Further, described diaphragm of rubber curing forming mold is the multiple mode structure that includes some cover curing forming molds unit, comprise lower bolster, middle template, first cope match-plate pattern, second cope match-plate pattern, the counterdie in each unit, pressure ring, once sulfuration is separately positioned on lower bolster, middle template, first cope match-plate pattern and second cope match-plate pattern with patrix with patrix and post-cure.
Further, described post-cure heater is clamped between described thermal insulation board and described cope match-plate pattern, perhaps, is embedded on thermal insulation board or the cope match-plate pattern.
Further, described runner plate is fitted tightly by dismountable upper, middle and lower-ranking laminar flow guidance tape and forms, and offers flow path groove between the laminar flow guidance tape of described upper, middle and lower, and when upper, middle and lower laminar flow guidance tape fitted tightly, described flow path groove constituted described runner.
Further, the axis of described hole for injecting glue parallels with the axis of described post-cure with patrix, and hole for injecting glue is that radial dimension subtracts big bellmouth from the top down gradually.
Further, the axis of described plastic hole parallels with the axis of described post-cure with patrix, and the plastic hole is the bellmouth that radial dimension reduces from the top down gradually, the junction of plastic hole and described hole for injecting glue is a sizing material passage inside radius minimum, fracture place when constituting the passage of heat simultaneously and separating with sizing material in the cold passage.
Further, described runner plate cools by the circulation cold oil.
The present invention is by replacing the post-cure processing that the vacuum vulcanization press is finished diaphragm of rubber by the injection vulcanizing press on the streamlined process units of existing diaphragm of rubber, utilize injector that sizing material is injected die cavity, broken the limitation that behind last intact sizing material, to carry out post-cure in the existing technology, the new approach of providing for the production of air chamber rubber barrier film, improved automaticity, reduced manually and drop into; The runner that thermal insulation board will advance sizing material is separated and to be the cold logical heat and the passage of heat, and the sizing material in the cold passage can not cure, so need not cleaning after each processing, only needs the cleaning passage of heat to get final product; Because hole for injecting glue is provided with tapered hole, be convenient to clear up the sizing material in the hole for injecting glue; Fracture place of sizing material in heat of dissociation passage and the cold passage is convenient in the narrow footpath of hole for injecting glue and junction, plastic hole; The set-up mode of upper stream guidance tape and underflow guidance tape is convenient to the processing of runner plate; The radial outside that the hole for injecting glue lower end is arranged in the die cavity of cope match-plate pattern can make diaphragm of rubber can not hurt the diaphragm of rubber body as much as possible in follow-up deburring process.The radial outside that the hole for injecting glue lower end is arranged in the die cavity of second cope match-plate pattern can make diaphragm of rubber can not hurt the diaphragm of rubber body as much as possible in follow-up deburring process.In addition, the diaphragm of rubber curing forming mold is the multiple mode structure that includes some cover curing forming molds unit, can be at a plurality of diaphragm of rubber of time processing, and efficient significantly improves.
Description of drawings
Fig. 1 overlooks view for the present invention's shaped device that circulates;
Fig. 2 is in the schematic diagram of matched moulds state with patrix and counterdie for the present invention's post-cure in multiple mode structure;
Fig. 3 is the vertical view of Fig. 2;
Fig. 4 is in the schematic diagram of matched moulds state with patrix and counterdie for the present invention's post-cure in the single mode structure;
Fig. 5 is the vertical view of Fig. 4.
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The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is elaborated.
As Fig. 1-shown in Figure 3; rubber diaphragm of automobile brake chamber circulation shaped device of the present invention comprises a vacuum vulcanization press 1; two injection vulcanizing press 2; mould emptier 3; diaphragm of rubber curing forming mold and injection vulcanizing press 100; the diaphragm of rubber curing forming mold is the multiple mode structure that includes quadruplet curing forming mold unit; comprise lower bolster 107; middle template 106; first cope match-plate pattern; second cope match-plate pattern 105, counterdie 109; pressure ring 110; once sulfuration is separately positioned on lower bolster 107 with patrix and post-cure with patrix 108; middle template 106; on first cope match-plate pattern and second cope match-plate pattern 105.
The form that is provided with of runner 114 has multiple, can also adopt another kind of form, runner plate is by upper stream guidance tape 101, middle level runner plate 101 ' and underflow guidance tape 102 fit tightly from top to bottom and form, glue feeding opening 115 is arranged on upper stream guidance tape 101 upper surfaces, plastic hole 113 is arranged on underflow guidance tape 102 lower surfaces, be provided with flow path groove at middle level runner plate 101 ' upper surface and underflow guidance tape 102 upper surfaces, up/down perforation is set on the middle level runner plate 101 ' is used for connecting the connecting hole that is positioned at the flow path groove on middle level runner plate 101 ' and the underflow guidance tape 102, flow path groove is at upper stream guidance tape 101, middle level runner plate 101 ' and underflow guidance tape 102 fit tightly down and form runner 104.
The axis of hole for injecting glue 112 parallels with the axis of post-cure with patrix 108, and hole for injecting glue 112 subtracts big bellmouth from the top down gradually for radial dimension.This mode is convenient to the vulcanized rubber in the hole for injecting glue is cleared up, and operating personnel can extract the residual sizing material in the hole for injecting glue 112 very easily.
The axis of plastic hole 113 parallels with the axis of post-cure with patrix 108, and the bellmouth that reduces gradually from the top down for radial dimension of plastic hole 113.Plastic hole 113 is a sizing material passage inside radius minimum with the junction of hole for injecting glue 112, and during the residual sizing material in removing hole for injecting glue 112, the sizing material in the hole for injecting glue 112 is easy fracture more like this.
When if the heat-insulating capability of thermal insulation board 103 can't satisfy, can adopt the mode of circulation cold oil to make the runner plate cooling.
As Fig. 4, shown in Figure 5, for the diaphragm of rubber curing forming mold is the single mode structure that only includes 1 cover curing forming mold unit, the single mode structure is with the difference of multiple mode structure, die unit quantity difference, runner plate also can be from multiple mode structure three, reduce to two in the single mode structure, certainly, the form of runner plate only is not limited to this.
Runner plate divides the body structure except adopting, can also adopt and on the bulk flow guidance tape, utilize drill bit to offer the mode of runner,, can form the runner plate internal structure equally so at last with unnecessary borehole sealing, but divide body structure comparatively time-consuming relatively, also be unfavorable for the cleaning of runner plate inner flow passage.
Referring to Fig. 1, on the sealing moving loop of working plate 5, have four transfer bogiies 4, the quantity of certain also dolly can reduce also and can increase according to the cure time of guide rail 7 length and every press, the following describes its operation process:
1) dolly 4 that is arranged in place, vacuum vulcanization press 1 input port utilizes its driving mechanism that the working plate on the dolly 45 is outputed to vacuum vulcanization press 1;
2) sizing material and the canvas in 1 pair of working plate 5 mold of vacuum vulcanization press carries out vulcanizing treatment one time, and after processing finished, vacuum vulcanization press 1 utilized self driving mechanism working plate 5 to be outputed on the dolly 4 that is positioned at vacuum vulcanization press equipped at outlet port;
3) dolly 4 is transported to working plate 5 on the wherein platform of two injection vulcanizing press 2, be sent to the processing progress which platform injection vulcanizing press 2 depends on three injection vulcanizing press 2, be sent to processing progress that injection vulcanizing press 2 faster, this logic is judged can be by artificial or programme-control;
4) the injection vulcanizing press 100 pair working plates 5 mold injecting glues of injection on the vulcanizing press 2, and carry out post-cure and handle output to working plate 5 on the dolly 4 that is positioned at its equipped at outlet port by self driving mechanism after finishing;
5) dolly 4 carries working plate 5 and moves to mould emptier 3, after moving into place, by self driving mechanism working plate 5 is outputed on the mould emptier 3;
6) mould emptier 3 utilizes wherein the template lifting device that middle template is promoted to break away from lower bolster, take out the diaphragm of rubber finished product by operating personnel, and after in counterdie, putting into a new vulcanized rubber and canvas, middle template relay get back on the lower bolster, finally demould mechanism 3 outputs to working plate 5 on the dolly 4 that is positioned at its equipped at outlet port by self driving mechanism;
7) dolly 4 carries working plate 5 to place, vacuum vulcanization press 1 input port, waits for the beginning of next diaphragm of rubber process-cycle.
Above-mentioned example is used to just illustrate that the present invention, embodiments of the present invention are not limited to these examples, and the various specific embodiment that meet inventive concept that those skilled in the art made are all within protection scope of the present invention.
Claims (7)
1. rubber diaphragm of automobile brake chamber circulation shaped device, this shaped device comprises a vacuum vulcanization press, two injections vulcanizing press, mould emptiers, diaphragm of rubber curing forming mold, wherein, the vacuum vulcanization press is used for a vulcanizing treatment of diaphragm of rubber, the injection vulcanizing press is used for the post-cure of diaphragm of rubber to be handled, and mould emptier is used for the lock out operation of diaphragm of rubber curing forming mold pressure ring and counterdie; Working plate is imported from press one side, export from opposite side, inject vulcanizing press and the placement of vacuum vulcanization press front and back for two, the input port of the input port of vacuum vulcanization press and two injection vulcanizing press is with forwards, vacuum vulcanization press delivery outlet and two injection vulcanizing press delivery outlets are with forwards, two injection vulcanizing press be arranged in parallel, all have the driving mechanism that working plate is exported on three press; The forward and backward side of press respectively is provided with one the delivery outlet of working plate along left and right directions from one of them press is sent to the intermediate transport mechanism of another press input port, forms thus from the vacuum vulcanization press through arbitrary sealing moving loop to mould emptier to the working plate of vacuum vulcanization press through intermediate transport mechanism again intermediate transport mechanism to the two injection vulcanizing press; Mould emptier is across above the described intermediate transport mechanism in press the place ahead, and the working plate of process is carried out lock out operation; Counterdie in the diaphragm of rubber curing forming mold is fixed on the working plate, and pressure ring is sleeved on the counterdie, once vulcanizes with patrix to be fixed on the vacuum vulcanization press head, and post-cure is fixed on the injection vulcanizing press head with patrix; It is characterized in that, described injection vulcanizing press is equipped with injector, be fixed with runner plate from top to bottom successively on the head of injection vulcanizing press, thermal insulation board and cope match-plate pattern, described post-cure is installed in the lower surface of described cope match-plate pattern with patrix, described runner plate is provided with glue feeding opening and plastic hole, described glue feeding opening is connected with the gum outlet of described injector, runner plate is provided with the runner that connects glue feeding opening and described plastic hole, described thermal insulation board, cope match-plate pattern and post-cure are with the hole for injecting glue that is provided with up/down perforation in the patrix, described hole for injecting glue upper end is connected with described plastic hole, the hole for injecting glue lower end is positioned at the radial outside of post-cure with the die cavity of patrix, and and the die cavity of cope match-plate pattern between be provided with connectivity slot; Move on the described working plate make post-cure be in the matched moulds state with patrix and counterdie after, form the passage that sizing material enters the section sealing of described die cavity by glue feeding opening, runner, plastic hole, hole for injecting glue and described link slot, the thermal insulation board below is equipped with the post-cure heater, and thermal insulation board is separated into the cold passage that is positioned at the thermal insulation board top and the passage of heat that is positioned at the thermal insulation board below with described passage; When working plate moved down die sinking, post-cure had enough spaces with patrix below, laterally shifted out together with wherein rubber so that allow working plate to carry counterdie, and can remove residual rubber in the described passage of heat.
2. rubber diaphragm of automobile brake chamber circulation shaped device as claimed in claim 1, it is characterized in that, described diaphragm of rubber curing forming mold is the multiple mode structure that includes some cover curing forming molds unit, comprise lower bolster, middle template, first cope match-plate pattern, second cope match-plate pattern, the counterdie in each unit, pressure ring, once sulfuration is separately positioned on lower bolster, middle template, first cope match-plate pattern and second cope match-plate pattern with patrix with patrix and post-cure.
3. rubber diaphragm of automobile brake chamber circulation shaped device as claimed in claim 1 is characterized in that, described post-cure heater is clamped between described thermal insulation board and described cope match-plate pattern, perhaps, is embedded on thermal insulation board or the cope match-plate pattern.
4. rubber diaphragm of automobile brake chamber circulation shaped device as claimed in claim 1, it is characterized in that, described runner plate is fitted tightly by dismountable upper, middle and lower-ranking laminar flow guidance tape and forms, offer flow path groove between the laminar flow guidance tape of described upper, middle and lower, when upper, middle and lower laminar flow guidance tape fitted tightly, described flow path groove constituted described runner.
5. rubber diaphragm of automobile brake chamber circulation shaped device as claimed in claim 1 is characterized in that, the axis of described hole for injecting glue parallels with the axis of described post-cure with patrix, and hole for injecting glue is that radial dimension subtracts big bellmouth from the top down gradually.
6. rubber diaphragm of automobile brake chamber circulation shaped device as claimed in claim 5, it is characterized in that, the axis of described plastic hole parallels with the axis of described post-cure with patrix, and the plastic hole is the bellmouth that radial dimension reduces from the top down gradually, the junction of plastic hole and described hole for injecting glue is a sizing material passage inside radius minimum, fracture place when constituting the passage of heat simultaneously and separating with sizing material in the cold passage.
7. rubber diaphragm of automobile brake chamber circulation shaped device as claimed in claim 1 is characterized in that described runner plate cools by the circulation cold oil.
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CN201310132734.0A CN103213220B (en) | 2013-04-17 | 2013-04-17 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
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CN201310132734.0A CN103213220B (en) | 2013-04-17 | 2013-04-17 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
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CN103213220B CN103213220B (en) | 2015-02-25 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112174544A (en) * | 2020-09-03 | 2021-01-05 | 江苏铁锚玻璃股份有限公司 | Method for forming glass waterproof glue and mold applied to forming glass waterproof glue |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0740371A (en) * | 1993-08-02 | 1995-02-10 | Sumitomo Rubber Ind Ltd | Production control device of rubber product |
CN101987494A (en) * | 2010-11-12 | 2011-03-23 | 宁国市海天力工业发展有限公司 | Automotive brake chamber rubber diaphragm cycle molding device |
CN102689409A (en) * | 2012-06-14 | 2012-09-26 | 苏州腾行精密模具有限公司 | Mould runner structure and rubber mould with same |
CN202685192U (en) * | 2012-07-17 | 2013-01-23 | 东莞鸿绮鞋机有限公司 | Rotating disc type multi-station rubber injection vulcanizing machine |
-
2013
- 2013-04-17 CN CN201310132734.0A patent/CN103213220B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0740371A (en) * | 1993-08-02 | 1995-02-10 | Sumitomo Rubber Ind Ltd | Production control device of rubber product |
CN101987494A (en) * | 2010-11-12 | 2011-03-23 | 宁国市海天力工业发展有限公司 | Automotive brake chamber rubber diaphragm cycle molding device |
CN102689409A (en) * | 2012-06-14 | 2012-09-26 | 苏州腾行精密模具有限公司 | Mould runner structure and rubber mould with same |
CN202685192U (en) * | 2012-07-17 | 2013-01-23 | 东莞鸿绮鞋机有限公司 | Rotating disc type multi-station rubber injection vulcanizing machine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112174544A (en) * | 2020-09-03 | 2021-01-05 | 江苏铁锚玻璃股份有限公司 | Method for forming glass waterproof glue and mold applied to forming glass waterproof glue |
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Denomination of invention: Circular moulding device of rubber diaphragms for automobile brake chambers Effective date of registration: 20191203 Granted publication date: 20150225 Pledgee: Ningguo Anhui rural commercial bank Limited by Share Ltd Pledgor: Ningguo Haitianli Industrial Development Co., Ltd. Registration number: Y2019980000829 |