CN103231476B - Automobile brake chamber rubber separation film circulation forming device - Google Patents
Automobile brake chamber rubber separation film circulation forming device Download PDFInfo
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- CN103231476B CN103231476B CN201310133314.4A CN201310133314A CN103231476B CN 103231476 B CN103231476 B CN 103231476B CN 201310133314 A CN201310133314 A CN 201310133314A CN 103231476 B CN103231476 B CN 103231476B
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Abstract
The invention discloses an automobile brake chamber rubber separation film circulation forming device comprising a vacuum vulcanizing press machine, an injection vulcanizing press machine, a de-molding mechanism, and a rubber separation film molding mold. An injection device is arranged on the injection vulcanizing press machine. The vacuum vulcanizing press machine is used for primary vulcanizing treatment of the rubber separation film. The injection vulcanizing press machine is used for secondary vulcanizing treatment. The two press machines are arranged side by side along left and right directions. The de-molding mechanism is used in separation operations of a pressing ring and a lower mold of the rubber separation film molding mold. According to the invention, a traditional secondary vulcanization molding process is changed. A rubber material is injected into a mold cavity by the injection device, and vulcanizing treatment is carried out simultaneously during feeding. The automation degree is high, labor investment is saved, product production efficiency is high, product quality is stable, and production cost is reduced.
Description
Technical field
The present invention relates to rubber diaphragm of automobile brake chamber secondary injecting glue sulfurization forming apparatus, especially a kind of circulation forming device adopting injection vulcanizing press to carry out post-cure process.
Background technology
Existing rubber diaphragm of automobile brake chamber post-cure shaped device is open in the Chinese patent of 201010541774.7 in the patent No., disclose two vacuum vulcanization press, mould emptier, diaphragm of rubber mould in the above documents, first vacuum vulcanization press is used for a vulcanizing treatment of diaphragm of rubber, second vacuum vulcanization press is used for the post-cure process of diaphragm of rubber, and mould emptier is used for the lock out operation of pressure ring and counterdie in diaphragm of rubber mould; Be provided with intermediate transport mechanism between press and press and between press and mould emptier, formed thus and again to the working plate of first vacuum vulcanization press close moving loop to the second vacuum vulcanization press to mould emptier from the first vacuum vulcanization press by the transition of intermediate transport mechanism.This shaped device arranges station according to the manufacturing procedure of diaphragm of rubber and shortens the production cycle, is convenient to continuously, simplify the production operation of diaphragm of rubber.But, existing diaphragm of rubber shaped device all realizes based on existing processing technology, and namely twice sulfuration all carries out vulcanizing treatment after adding sizing material, in order to improve the production efficiency of diaphragm of rubber, technical staff constantly studies diaphragm of rubber shaped device, seeking breakthrough.
Summary of the invention
For prior art Problems existing, the object of the present invention is to provide a kind of rubber diaphragm of automobile brake chamber circulation forming device, this shaped device is under the constant prerequisite of diaphragm of rubber sulfidization molding technique, break traditional post-cure moulding process, in die cavity, inject sizing material, without the need to hand stock by injector, automatically complete post-cure process, decrease artificial input, improve the production efficiency of air chamber rubber diaphragm, reduce production cost; And this shaped device immediately heats while material feeding, the good fluidity of sizing material, avoid traditional secondary sulfuration process after secondary material loading, mould causes the lower glue layer local deformation of vulcanized air chamber diaphragm when extruding sizing material, lower glue layer is misplaced or uneven thickness, and then the situation affecting end product quality occur; In addition, the present invention arranges station according to diaphragm of rubber manufacturing procedure, at utmost shortens the production cycle of diaphragm of rubber, thus improves utilization rate of equipment and installations, further increase production efficiency.
For achieving the above object, rubber diaphragm of automobile brake chamber circulation forming device of the present invention, this shaped device comprises vacuum vulcanization press, injection vulcanizing press, mould emptier, diaphragm of rubber curing forming mold, wherein, vacuum vulcanization press is used for a vulcanizing treatment of diaphragm of rubber, injection vulcanizing press is used for the post-cure process of diaphragm of rubber, and mould emptier is used for the lock out operation of pressure ring and counterdie in diaphragm of rubber curing forming mold, two press are arranged side by side in left-right direction, and the working plate I/O direction of two press is fore-and-aft direction, vacuum vulcanization press input port and injection vulcanizing press delivery outlet are located on front side, vacuum vulcanization press delivery outlet and injection vulcanizing press input port are located on rear side, all with the driving mechanism exported by working plate on two press, the forward and backward side of two press is respectively provided with working plate to be sent to another press input port by one in left-right direction intermediate transport mechanism from the delivery outlet of one of them press, and jointly forms the rectangular closed moving loop of a working plate thus with two press, mould emptier across above the described intermediate transport mechanism of vacuum vulcanization press and injection vulcanizing press front, and carries out lock out operation to the working plate of process, counterdie in diaphragm of rubber curing forming mold is fixed on working plate, and pressure ring is sleeved on counterdie, and one time sulfuration patrix is fixed on vacuum vulcanization press head, and post-cure patrix is arranged on injection vulcanizing press head, described diaphragm of rubber curing forming mold is the multiple mode structure including some cover curing forming mold unit, comprise lower bolster, middle template, the first cope match-plate pattern, the second cope match-plate pattern, the counterdie in each unit, pressure ring, a sulfuration patrix and post-cure patrix are separately positioned on lower bolster, middle template, the first cope match-plate pattern and the second cope match-plate pattern, described injection vulcanizing press is equipped with injector, the head of injection vulcanizing press is fixed with runner plate from top to bottom successively, thermal insulation board and the second cope match-plate pattern, described post-cure patrix is arranged on the lower surface of described second cope match-plate pattern, described runner plate is provided with glue feeding opening and plastic hole, described glue feeding opening is connected with the gum outlet of described injector, runner plate is provided with the runner connecting glue feeding opening and described plastic hole, described thermal insulation board, the hole for injecting glue of up/down perforation is provided with in second cope match-plate pattern and post-cure patrix, described hole for injecting glue upper end is connected with described plastic hole, hole for injecting glue lower end is positioned at the radial outside of the die cavity of post-cure patrix, and and be provided with connectivity slot between the die cavity of the second cope match-plate pattern, described working plate move after making post-cure patrix and counterdie be in matched moulds state, the passage that sizing material enters the section sealing of described die cavity is formed by glue feeding opening, runner, plastic hole, hole for injecting glue and described link slot, post-cure heater is installed, the passage of heat that described channel partition is become to be positioned at the cold passage above thermal insulation board and is positioned at below thermal insulation board by thermal insulation board below thermal insulation board, when working plate moves down die sinking, below post-cure patrix, there is enough spaces, laterally shift out together with rubber wherein to allow working plate to carry counterdie, and rubber residual in the described passage of heat can be removed.
Further, described post-cure heater is clamped between described thermal insulation board and described second cope match-plate pattern, or, be embedded on thermal insulation board or the second cope match-plate pattern.
Further, described runner plate is fitted tightly by dismountable upper, middle and lower-ranking runner plate and forms, and offers flow path groove between the laminar flow guidance tape of described upper, middle and lower, and when upper, middle and lower laminar flow guidance tape fits tightly, described flow path groove forms described runner.
Further, the axis of described hole for injecting glue parallels with the axis of described post-cure patrix, and hole for injecting glue is the bellmouth that radial dimension increases from the top down gradually.
Further, the axis of described plastic hole parallels with the axis of described post-cure patrix, and plastic hole is the bellmouth that radial dimension reduces from the top down gradually, the junction of plastic hole and described hole for injecting glue is that sizing material passage inside radius is minimum, forms the breaking part when passage of heat is separated with sizing material in cold passage simultaneously.
Further, described runner plate is cooled by circulation cooling oil.
The present invention by replacing by injection vulcanizing press the post-cure process that vacuum vulcanization press completes diaphragm of rubber on the streamlined process units of existing diaphragm of rubber, utilize injector that sizing material is injected die cavity, break the limitation can only carrying out post-cure in existing technique after upper complete sizing material, to the new approach that the production of air chamber rubber diaphragm provides, improve automaticity, reduce and manually drop into; The runner entering sizing material is separated in cold logical heat and the passage of heat by thermal insulation board, and the sizing material in cold passage can not, by baking, so without the need to cleaning after each processing, only need to clear up the passage of heat; Because hole for injecting glue arranges tapered hole, be convenient to clear up the sizing material in hole for injecting glue; The breaking part of sizing material in heat of dissociation passage and cold passage is convenient in the narrow footpath of hole for injecting glue and junction, plastic hole; The set-up mode of upper stream guidance tape and underflow guidance tape is convenient to the processing of runner plate; Radial outside hole for injecting glue lower end being arranged in the die cavity of the second cope match-plate pattern can make diaphragm of rubber can not hurt diaphragm of rubber body as much as possible in follow-up deburring process.In addition, diaphragm of rubber curing forming mold is the multiple mode structure including some cover curing forming mold unit, can at the multiple diaphragm of rubber of time processing, and efficiency significantly improves.
Accompanying drawing explanation
Fig. 1 is that circulation forming device of the present invention overlooks view;
Fig. 2 is the schematic diagram that in circulation forming device of the present invention, post-cure patrix and counterdie are in matched moulds state;
Fig. 3 is the top view of Fig. 2.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is elaborated.
As shown in Fig. 1-Fig. 3, rubber diaphragm of automobile brake chamber circulation forming device of the present invention comprises vacuum vulcanization press 1, injection vulcanizing press 2, mould emptier 3 and diaphragm of rubber curing forming mold, diaphragm of rubber curing forming mold is the multiple mode structure including 4 cover curing forming mold unit, comprise lower bolster 107, middle template 106, first cope match-plate pattern, second cope match-plate pattern 105, counterdie 109 in each unit, pressure ring 110, a sulfuration patrix and post-cure patrix 108 are to being separately positioned on lower bolster 107, middle template 106, on first cope match-plate pattern and the second cope match-plate pattern 105.
Vacuum vulcanization press 1 is for a vulcanizing treatment of diaphragm of rubber, and injection vulcanizing press 2 is for the post-cure process of diaphragm of rubber; Two press 1,2 are arranged side by side in left-right direction, and the working plate 11 I/O direction of two press 1,2 is fore-and-aft direction, vacuum vulcanization press 1 input port and injection vulcanizing press 2 delivery outlet are located on front side, vacuum vulcanization press 1 delivery outlet and injection vulcanizing press 2 input port are located on rear side, all with the driving mechanism exported by working plate 11 on two press 1,2; The forward and backward side of press is respectively provided with working plate 11 to be sent to another press input port by one in left-right direction intermediate transport mechanism from the delivery outlet of one of them press, and jointly forms the rectangular closed moving loop of a working plate with two press 1,2 thus.
Vacuum vulcanization press 1 belongs to prior art, does not repeat herein, injection vulcanizing press 2 is for the post-cure process of diaphragm of rubber, injection vulcanizing press 2 is provided with injector 100, the head of injection vulcanizing press 2 is fixed with runner plate from top to bottom successively, thermal insulation board 103, sulfuration heating plate 104 and the second cope match-plate pattern 105, post-cure patrix 108 is arranged on the lower surface of the second cope match-plate pattern 105, runner plate upper surface is provided with the glue feeding opening 115 connected with the gum outlet of injector 100, silently 116 for reinforcing the connection of gum outlet moon glue feeding opening 115, glue feeding opening 115 connects the plastic hole 113 being positioned at runner plate lower surface by the runner 114 in runner plate, for the ease of the processing of runner plate, runner plate is by upper stream guidance tape 101, middle level runner plate 101 ' and underflow guidance tape 102 are formed, upper stream guidance tape 101, middle level runner plate 101 ' and underflow guidance tape 102 fit tightly from top to bottom, glue feeding opening 115 is arranged on upper stream guidance tape 101 upper surface, plastic hole 113 is arranged on underflow guidance tape 101 ' lower surface, upper stream guidance tape 101 lower surface and middle level runner plate 101 ' lower surface are provided with flow path groove, middle level runner plate 101 ' is arranged up/down perforation to be used for connection and to be positioned at the connecting hole of the flow path groove on upper stream guidance tape 101 and middle level runner plate 101 ', flow path groove is at upper stream guidance tape 101, middle level runner plate 101 ' and underflow guidance tape 102 fit tightly lower formation runner 114, the hole for injecting glue 112 of up/down perforation is provided with in thermal insulation board 103, sulfuration heating plate 104, second cope match-plate pattern 105 and post-cure patrix 108, hole for injecting glue 112 upper end is connected with plastic hole 113, hole for injecting glue 112 lower end is positioned at the radial outside of the die cavity 111 of post-cure patrix 108, and and be provided with connectivity slot between the die cavity 111 of the second cope match-plate pattern 105, working plate 11 move after making post-cure patrix 108 and counterdie 109 be in matched moulds state, by glue feeding opening 115, runner 114, plastic hole 113, hole for injecting glue 112 and link slot formed sizing material enter die cavity 111 end face close passage, this passage is separated into the cold passage be positioned at above thermal insulation board 103 and the passage of heat be positioned at below thermal insulation board 103 by thermal insulation board 103, due to the temperature insulating of thermal insulation board, in cold passage, sizing material is interior unvulcanized state, after cooling, sizing material can not solidify, in the passage of heat, sizing material is sulfided state, and after cooling, sizing material can solidify, when working plate 11 moves down die sinking, the space below post-cure patrix 108 allows working plate 100 to carry counterdie 109 and shifts out and remove rubber residual in the passage of heat together with rubber is wherein horizontal.
The form that arranges of runner 114 has multiple, another kind of form can also be adopted, runner plate is by upper stream guidance tape 101, middle level runner plate 101 ' and underflow guidance tape 102 fit tightly from top to bottom and form, glue feeding opening 115 is arranged on upper stream guidance tape 101 upper surface, plastic hole 113 is arranged on underflow guidance tape 102 lower surface, middle level runner plate 101 ' upper surface and underflow guidance tape 102 upper surface are provided with flow path groove, middle level runner plate 101 ' is arranged up/down perforation to be used for connection and to be positioned at the connecting hole of the flow path groove on middle level runner plate 101 ' and underflow guidance tape 102, flow path groove is at upper stream guidance tape 101, middle level runner plate 101 ' and underflow guidance tape 102 fit tightly lower formation runner 104.
Runner plate is except adopting Split type structure, can also adopt and utilize drill bit to offer the mode of runner on bulk flow guidance tape, finally by unnecessary borehole sealing, runner plate internal structure can be formed equally like this, but Split type structure is comparatively time-consuming relatively, is also unfavorable for the cleaning of runner plate inner flow passage.
The axis of hole for injecting glue 112 parallels with the axis of described post-cure patrix 108, and hole for injecting glue 112 is radial dimension subtracts large bellmouth gradually from the top down.This mode is convenient to clear up the vulcanized rubber in hole for injecting glue, and the residual sizing material in hole for injecting glue 112 can be extracted by operating personnel very easily.
The axis of plastic hole 113 parallels with the axis of described post-cure patrix 108, and the bellmouth that plastic hole 113 reduces from the top down gradually for radial dimension.Plastic hole 113 is that sizing material passage inside radius is minimum with the junction of hole for injecting glue 112, like this when removing the residual sizing material in hole for injecting glue 112, and the more easy fracture of the sizing material in hole for injecting glue 112.
If when the heat-insulating capability of thermal insulation board 103 cannot meet, can adopt the mode of circulation cooling oil that runner plate is lowered the temperature.
See Fig. 1; on the closed moving loop of working plate 11; have four transfer bogiies 4; for convenience of description; four dollies are called 4A, 4B, 4C, 4D; wherein, between vacuum vulcanization press 1 delivery outlet and injection vulcanizing press 2 input port, be provided with two dollies 4, inject between vulcanizing press 2 delivery outlet and mould emptier 3 input port and be respectively provided with a dolly 4 between mould emptier 3 delivery outlet and vacuum vulcanization press 1 input port.
Below for one of them working plate 11, its operation process is described:
1) the dolly 4A being arranged in vacuum vulcanization press 1 input port place utilizes its second driving mechanism that the working plate 11 on it is outputted to vacuum vulcanization press 1;
2) the sizing material block in vacuum vulcanization press 1 pair of working plate 11 mold and canvas carry out a vulcanizing treatment, and after process terminates, vacuum vulcanization press 1 utilizes self driving mechanism to be outputted to by working plate 11 to be positioned on the dolly 4B of its equipped at outlet port;
3) dolly 4B carry received working plate 11 to be positioned at injection vulcanizing press 2 input port place dolly 4C move, after moving into place, by self the second driving mechanism, working plate 11 is outputted on dolly 4C, and turn back to vacuum vulcanization press 1 equipped at outlet port subsequently;
4), after vulcanizing press 2 to be injected is opened, working plate 11 outputs in injection vulcanizing press 2 by self the second driving mechanism by dolly 4C;
5) the injection sizing material injected in vulcanizing press 2 pairs of working plate 11 molds also carries out post-cure process, to be outputted to by working plate 11 be in the completed positioned on the dolly 4D of its equipped at outlet port by self driving mechanism;
6) dolly 4D carries working plate 11 and moves to mould emptier 3, after moving into place, is outputted on mould emptier 3 by working plate 11 by self the second driving mechanism, and turns back to injection vulcanizing press 2 equipped at outlet port subsequently;
7) mould emptier 3 utilizes wherein template hoisting device that middle template 5 is promoted disengaging lower bolster, diaphragm of rubber finished product is taken out by operating personnel, and put into a new vulcanized rubber and canvas in counterdie after, place back on lower bolster by middle template 5, working plate 11 to be outputted to by self driving mechanism and is positioned on the dolly 4A of its equipped at outlet port by finally demould mechanism 3;
8) dolly 4A carries working plate 11 to vacuum vulcanization press 1 input port place, waits for the beginning of next diaphragm of rubber process-cycle.
In addition, in above-described embodiment, be provided with four dollies altogether, owing to injecting the dolly at vulcanizing press input port place just for receiving the working plate that another dolly is sent here, then working plate is flowed to injection vulcanizing press again, therefore a transfer platform fixed also can be set and replace this dolly.
Claims (6)
1. rubber diaphragm of automobile brake chamber circulation forming device, this shaped device comprises vacuum vulcanization press, injection vulcanizing press, mould emptier, diaphragm of rubber curing forming mold, wherein, vacuum vulcanization press is used for a vulcanizing treatment of diaphragm of rubber, injection vulcanizing press is used for the post-cure process of diaphragm of rubber, and mould emptier is used for the lock out operation of pressure ring and counterdie in diaphragm of rubber curing forming mold, two press are arranged side by side in left-right direction, and the working plate I/O direction of two press is fore-and-aft direction, vacuum vulcanization press input port and injection vulcanizing press delivery outlet are located on front side, vacuum vulcanization press delivery outlet and injection vulcanizing press input port are located on rear side, all with the driving mechanism exported by working plate on two press, the forward and backward side of two press is respectively provided with working plate to be sent to another press input port by one in left-right direction intermediate transport mechanism from the delivery outlet of one of them press, and jointly forms the rectangular closed moving loop of a working plate thus with two press, mould emptier across above the described intermediate transport mechanism of vacuum vulcanization press and injection vulcanizing press front, and carries out lock out operation to the working plate of process, counterdie in diaphragm of rubber curing forming mold is fixed on working plate, and pressure ring is sleeved on counterdie, and one time sulfuration patrix is fixed on vacuum vulcanization press head, and post-cure patrix is arranged on injection vulcanizing press head, described diaphragm of rubber curing forming mold is the multiple mode structure including some cover curing forming mold unit, comprise lower bolster, middle template, the first cope match-plate pattern, the second cope match-plate pattern, the counterdie in each unit, pressure ring, a sulfuration patrix and post-cure patrix are separately positioned on lower bolster, middle template, the first cope match-plate pattern and the second cope match-plate pattern, it is characterized in that, described injection vulcanizing press is equipped with injector, the head of injection vulcanizing press is fixed with runner plate from top to bottom successively, thermal insulation board and the second cope match-plate pattern, described post-cure patrix is arranged on the lower surface of described second cope match-plate pattern, described runner plate is provided with glue feeding opening and plastic hole, described glue feeding opening is connected with the gum outlet of described injector, runner plate is provided with the runner connecting glue feeding opening and described plastic hole, described thermal insulation board, the hole for injecting glue of up/down perforation is provided with in second cope match-plate pattern and post-cure patrix, described hole for injecting glue upper end is connected with described plastic hole, hole for injecting glue lower end is positioned at the radial outside of the die cavity of post-cure patrix, and and be provided with connectivity slot between the die cavity of the second cope match-plate pattern, described working plate move after making post-cure patrix and counterdie be in matched moulds state, the passage that sizing material enters the section sealing of described die cavity is formed by glue feeding opening, runner, plastic hole, hole for injecting glue and described link slot, post-cure heater is installed, the passage of heat that described channel partition is become to be positioned at the cold passage above thermal insulation board and is positioned at below thermal insulation board by thermal insulation board below thermal insulation board, when working plate moves down die sinking, below post-cure patrix, there is enough spaces, laterally shift out together with rubber wherein to allow working plate to carry counterdie, and rubber residual in the described passage of heat can be removed.
2. rubber diaphragm of automobile brake chamber circulation forming device as claimed in claim 1, it is characterized in that, described post-cure heater is clamped between described thermal insulation board and described second cope match-plate pattern, or, be embedded on thermal insulation board or the second cope match-plate pattern.
3. rubber diaphragm of automobile brake chamber circulation forming device as claimed in claim 1, it is characterized in that, described runner plate is fitted tightly by dismountable upper, middle and lower-ranking runner plate and forms, flow path groove is offered between the laminar flow guidance tape of described upper, middle and lower, when upper, middle and lower laminar flow guidance tape fits tightly, described flow path groove forms described runner.
4. rubber diaphragm of automobile brake chamber circulation forming device as claimed in claim 1, it is characterized in that, the axis of described hole for injecting glue parallels with the axis of described post-cure patrix, and hole for injecting glue is the bellmouth that radial dimension increases from the top down gradually.
5. rubber diaphragm of automobile brake chamber circulation forming device as claimed in claim 4, it is characterized in that, the axis of described plastic hole parallels with the axis of described post-cure patrix, and plastic hole is the bellmouth that radial dimension reduces from the top down gradually, the junction of plastic hole and described hole for injecting glue is that sizing material passage inside radius is minimum, forms the breaking part when passage of heat is separated with sizing material in cold passage simultaneously.
6. rubber diaphragm of automobile brake chamber circulation forming device as claimed in claim 1, it is characterized in that, described runner plate is cooled by circulation cooling oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310133314.4A CN103231476B (en) | 2013-04-17 | 2013-04-17 | Automobile brake chamber rubber separation film circulation forming device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310133314.4A CN103231476B (en) | 2013-04-17 | 2013-04-17 | Automobile brake chamber rubber separation film circulation forming device |
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| CN103231476A CN103231476A (en) | 2013-08-07 |
| CN103231476B true CN103231476B (en) | 2015-03-04 |
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| JPS63209811A (en) * | 1987-02-25 | 1988-08-31 | Toyoda Gosei Co Ltd | Method and equipment for manufacturing diaphragm |
| JP4745534B2 (en) * | 2001-05-28 | 2011-08-10 | 三菱重工業株式会社 | Tire vulcanizer |
| CN102689409A (en) * | 2012-06-14 | 2012-09-26 | 苏州腾行精密模具有限公司 | Mould runner structure and rubber mould with same |
| CN202685192U (en) * | 2012-07-17 | 2013-01-23 | 东莞鸿绮鞋机有限公司 | Rotating disc type multi-station rubber injection vulcanizing machine |
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|---|---|---|---|---|
| US7244384B1 (en) * | 1998-02-04 | 2007-07-17 | Taylormade-Adidas Golf Company | Method for manufacturing two and three piece golf balls constructed from polyurethane material |
| EP1020278A1 (en) * | 1999-01-11 | 2000-07-19 | Daikyo Seiko, Ltd. | Method for manufacturing laminated rubber member and laminated rubber member produced thereby |
| CN201357549Y (en) * | 2009-03-12 | 2009-12-09 | 周波 | Cold flow channel structure of oak injection mould |
| CN101987494A (en) * | 2010-11-12 | 2011-03-23 | 宁国市海天力工业发展有限公司 | Automotive brake chamber rubber diaphragm cycle molding device |
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