CN202685192U - Rotary multi-station rubber injection vulcanizing machine - Google Patents
Rotary multi-station rubber injection vulcanizing machine Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及一种注塑用成型装置,更具体地说,尤其涉及一种转盘式多站橡胶注射硫化机。The utility model relates to a molding device for injection molding, in particular to a rotary disc type multi-station rubber injection vulcanizing machine.
背景技术 Background technique
现有的被广泛应用的橡胶成型设备有橡胶硫化机和橡胶注射机,橡胶硫化机,基本工艺是人工加料、锁模、保压硫化、脱模、取制品,自动化程度较低;橡胶注射机,基本工艺是送料、塑化、锁模、注射、保压硫化、脱模、取制品,可实现自动化。在实际使用中,单独使用橡胶硫化机成型制品时,需要人工辅助,时间较长,生产效率低下,产品合格率较低,安全性较低;而橡胶注射机在实际使用时,虽然可以实现自动化,但是整个成型工艺在同一台机器上完成,保压硫化时间、脱模取制品时间较长影响塑化注射功能部件充分工作。Existing widely used rubber molding equipment includes rubber vulcanizers and rubber injection machines, rubber vulcanizers, the basic process is manual feeding, clamping, pressure vulcanization, demoulding, and product removal, with a low degree of automation; rubber injection machines , The basic process is feeding, plasticizing, clamping, injection, pressure-holding vulcanization, demoulding, and taking products, which can be automated. In actual use, when the rubber vulcanizing machine is used alone to form products, manual assistance is required, the time is long, the production efficiency is low, the product qualification rate is low, and the safety is low; while the rubber injection machine is actually used, although it can be automated. , but the entire molding process is completed on the same machine, and the long time for holding pressure vulcanization and demoulding to take the product will affect the full work of the plasticized injection functional parts.
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种自动化程度高、工作紧凑、工作效率高的转盘式多站橡胶注射硫化机。The technical problem to be solved by the utility model is to provide a turntable multi-station rubber injection vulcanizing machine with high degree of automation, compact work and high work efficiency.
为解决上述技术问题,本实用新型的一种转盘式多站橡胶注射硫化机,包括底座,所述的底座上设有转盘,在转盘上沿周向分布有若干个自动压模硫化机构,其中,转盘侧边设有橡胶射出机构、自动掀模机构和自动去尾料机构,自动压模硫化机构包括锁模固定架、模具和加热板,锁模固定架底面设有水平模具移动台,水平模具移动台向上依次固定加热板和模具,锁模固定架上部设有与模具水平移动台相对的垂直锁模油缸垂直锁模油缸输出端向下延伸、端部设有压模块,压模块底面设有加热板。In order to solve the above-mentioned technical problems, a turntable multi-station rubber injection vulcanizing machine of the present invention includes a base, on which a turntable is arranged, and several automatic molding vulcanization mechanisms are distributed along the circumference of the turntable, wherein , the side of the turntable is equipped with a rubber injection mechanism, an automatic mold lift mechanism and an automatic tailing removal mechanism. The automatic mold vulcanization mechanism includes a clamping frame, a mold and a heating plate. The mold moving table fixes the heating plate and the mold in turn upwards. The upper part of the mold clamping fixed frame is provided with a vertical mold clamping oil cylinder opposite to the mold horizontal movement table. There is a heating plate.
上述的转盘式多站橡胶注射硫化机,锁模固定架底部设有锁模水平导轨,模具水平移动台定位在水平导轨上,模具包括上模和下模,上模和下模后侧边之间铰接连接,上模前侧设有向两侧边延伸的开模挑杆,模具水平移动台前侧边设有拉出卡口。For the above-mentioned turntable type multi-station rubber injection vulcanizing machine, the bottom of the mold clamping frame is provided with a mold clamping horizontal guide rail, and the mold horizontal moving table is positioned on the horizontal guide rail. The mold includes an upper mold and a lower mold. The two sides are hingedly connected, the front side of the upper mold is provided with a mold opening lever extending to both sides, and the front side of the mold horizontal moving table is provided with a pull-out bayonet.
上述的转盘式多站橡胶注射硫化机,自动掀模机构,包括掀模固定架上设有推模垂直升降台和掀模水平移动台,掀模水平移动台置于推模垂直升降台的上侧,掀模固定架和推模垂直升降台之间设有推模升降油缸,推模垂直升降台上设有推模水平油缸,推模水平油缸的输出端端部设有扣住模具移动台拉出卡口的扣件;掀模固定架和掀模水平移动台之间设有掀模水平油缸,掀模水平移动台前侧设有掀开模具开模挑杆的掀模铲。The above-mentioned turntable type multi-station rubber injection vulcanizing machine, the automatic mold lifting mechanism includes a mold lifting vertical lifting platform and a mold lifting horizontal moving platform on the lifting mold fixing frame, and the lifting mold horizontal moving platform is placed on the pushing mold vertical lifting platform. On the side, there is a push-mold lifting cylinder between the lift-mold fixing frame and the push-mold vertical lifting platform, a push-mold horizontal cylinder is arranged on the push-mold vertical lift platform, and a push-mold horizontal cylinder is provided at the output end of the push-mold horizontal cylinder. Pull out the fastener of the bayonet; a mold lifting horizontal oil cylinder is provided between the lifting mold fixing frame and the lifting horizontal moving table, and a lifting shovel for lifting the mold opening pick lever is arranged on the front side of the lifting horizontal moving table.
上述的转盘式多站橡胶注射硫化机,自动去尾料机构,包括去尾料固定架,去尾料固定架上设有水平推模油缸和去尾料水平移动台,去尾料水平移动台置于尾料固定架的上侧,水平推模油缸的输出端端部与模具相对;去尾料固定架和去尾料水平移动台之间设有去尾料水平油缸,去尾料水平移动台上设有去尾料垂直油缸,去尾料垂直油缸输出端向下延伸、端部设有可刮掉模具上尾料的水平刮刀,所述水平刮刀刀面与模具相平,与水平刮刀相对的下侧的固定架上设有导料溜槽、后侧设有尾料储料筒。The above-mentioned turntable type multi-station rubber injection vulcanizing machine has an automatic tailing removal mechanism, including a tailing removal fixing frame. Placed on the upper side of the tailing fixing frame, the output end of the horizontal mold pushing cylinder is opposite to the mold; there is a tailing removal horizontal oil cylinder between the tailing removal fixing frame and the tailing removal horizontal moving table, and the tailing removal horizontal movement There is a tailing-removing vertical oil cylinder on the table, the output end of the tailing-removing vertical oil cylinder extends downwards, and the end is equipped with a horizontal scraper that can scrape off the tailings on the mold. The blade surface of the horizontal scraper is level with the mold and opposite to the horizontal scraper The lower side of the fixed frame is provided with a material guide chute, and the rear side is provided with a tail material storage barrel.
上述的转盘式多站橡胶注射硫化机,所述掀模固定架上部设有水平导轨,掀模水平移动台定位在水平导轨上。In the above-mentioned turntable type multi-station rubber injection vulcanizing machine, a horizontal guide rail is provided on the upper part of the lift-mold fixing frame, and the lift-mold horizontal moving platform is positioned on the horizontal guide rail.
上述的转盘式多站橡胶注射硫化机,掀模固定架上设有竖向导向柱,推模垂直升降台定位在竖向导向柱上。In the above-mentioned turntable multi-station rubber injection vulcanizing machine, the vertical guide column is arranged on the lifting mold fixing frame, and the vertical mold pushing platform is positioned on the vertical guide column.
上述的转盘式多站橡胶注射硫化机,掀模铲包括左右铲体构成,掀模铲呈弧形向下前方延伸、自由端部为向外的铲口与模具开模挑杆相对。In the above-mentioned turntable multi-station rubber injection vulcanizing machine, the mold lifting shovel is composed of left and right shovel bodies, the mold lifting shovel extends downward and forward in an arc shape, and the free end is an outward shovel opening opposite to the mold opening pick lever.
上述的转盘式多站橡胶注射硫化机,所述去尾料固定架上部设有水平导轨,去尾料水平移动台定位在水平导轨上。In the above-mentioned turntable multi-station rubber injection vulcanizing machine, a horizontal guide rail is provided on the upper part of the tailing removal fixing frame, and the tailing removal horizontal moving table is positioned on the horizontal guide rail.
上述的转盘式多站橡胶注射硫化机,去尾料垂直油缸与水平刮刀之间设有弹簧复位部件。In the above-mentioned turntable multi-station rubber injection vulcanizing machine, a spring return component is provided between the tailing removal vertical oil cylinder and the horizontal scraper.
上述的转盘式多站橡胶注射硫化机,尾料储料筒为轨道抽屉式活动储料筒。In the above-mentioned turntable multi-station rubber injection vulcanizing machine, the tailing material storage tank is a track drawer type movable storage tank.
本实用新型采用上述结构后,自动压模硫化机构的油压部件输送的液压油,推动压合油缸将加热板与模具紧紧贴合进行加热,通过开关模部件油缸上顶,使得模具与射出部件紧密贴合,射出部件通过料杆带动向下与模具注射口连通,射出缸下压将原料射出到模具当中,当加热硫化时间一到压合模油缸回缩,将加热板与模具脱离,从而进入下一道取成品工序;自动掀模机构的拉出油缸伸出,升降油缸带动垂直升降台上的拉出油缸下降,扣件卡住模框把手,拉回油缸缩回将模具从压合组立中托出。水平油缸伸出带动水平移动台及掀模铲沿水平导轨运动,掀模铲将模具的上模具打开,拉出油缸缩回、升降油缸伸出升起,回到原点,等待着下次动作通过设置转盘;自动去尾料机构的前后推移油缸部件伸出,移到须去尾料模具的上方,上下压油缸部件下压到模具上,感应到下压到位电眼,前后推移油缸缩回,带动刮刀部件去除尾料,刮刀脱离模具感。应到电眼时上下压油缸缩回,弹簧复位部件复位,整一部件停于原点,推模油缸伸出,将模具推动压合模块,推模油缸缩回,等待下次动作。After the utility model adopts the above-mentioned structure, the hydraulic oil delivered by the hydraulic part of the automatic die vulcanization mechanism pushes the pressing oil cylinder to tightly fit the heating plate and the mold for heating, and the oil cylinder of the switch mold part is pushed up, so that the mold and the injection The parts are closely fitted, and the injection part is driven downward by the rod to communicate with the injection port of the mold. The injection cylinder presses down to inject the raw material into the mold. When the heating and vulcanization time reaches the compression mold cylinder retracts, the heating plate is separated from the mold. Thus entering the next process of taking finished products; the pull-out cylinder of the automatic mold lifting mechanism stretches out, and the lifting cylinder drives the pull-out cylinder on the vertical lifting table to descend, the fastener blocks the handle of the mold frame, and the pull-back cylinder retracts to move the mold from the pressing Put it out in the set up. The extension of the horizontal oil cylinder drives the horizontal moving table and the mold lifting shovel to move along the horizontal guide rail. The mold lifting shovel opens the upper mold of the mold, pulls out the oil cylinder and retracts, and the lifting cylinder extends and rises, returning to the origin, waiting for the next action to pass Set the turntable; the forward and backward push cylinder part of the automatic tailing removal mechanism is stretched out and moved to the top of the tailing removal mold, and the up and down pressure cylinder part is pressed down on the mold, and the electric eye is sensed when the pressure is in place. The scraper part removes the tailings, and the scraper breaks away from the mold sense. When the electric eye is reached, the upper and lower pressure cylinders retract, the spring reset part resets, the whole part stops at the origin, the mold push cylinder extends, the mold is pushed to the pressing module, the mold push cylinder retracts, and waits for the next action.
本实用新型改变了以人工填料硫化成型传统机型,实现为射出硫化成型的转盘式工作模式,具有超大的射出与合模力、自动压合加热模块,自动化的射料系统实现可一模做一双成品的技术效果。通过设置转盘,将注射和硫化工序分开进行,使橡胶射出机构能充分工作,注射成型的制品在转盘上旋转并完成硫化过程,大大提高了设备的整体利用率,各设备之间配合密切,工作紧凑,工作效率大大提高;同时由于硫化时间得到保证,产品合格率大大提高。自动压模硫化机构采用取用直压式锁模机构,具有锁合力大、压合平整技术效果,采用取用高效率的电热系统,具有节能、高效技术效果,模具压合为自动滑进滑出的结构特点。The utility model changes the traditional machine model with artificial filler vulcanization molding, realizes the turntable working mode of injection vulcanization molding, has super large injection and mold clamping force, automatic pressing and heating module, and the automatic injection system can be made in one mold. The technical effect of a finished pair. By setting the turntable, the injection and vulcanization processes are separated, so that the rubber injection mechanism can fully work, the injection molded product rotates on the turntable and completes the vulcanization process, which greatly improves the overall utilization of the equipment. It is compact and the work efficiency is greatly improved; at the same time, because the vulcanization time is guaranteed, the product qualification rate is greatly improved. The automatic mold vulcanization mechanism adopts the direct pressure mold clamping mechanism, which has the technical effect of large locking force and smooth pressing. It adopts the high-efficiency electric heating system, which has the technical effect of energy saving and high efficiency. The mold pressing is automatically sliding in and out. out structural features.
附图说明 Description of drawings
下面将结合附图中的实施例对本实用新型作进一步的详细说明,但并不构成对本实用新型的任何限制。The utility model will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the utility model.
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型自动压模机构打开状态的立体示意图;Fig. 2 is the three-dimensional schematic diagram of the open state of the automatic die pressing mechanism of the utility model;
图3是本实用新型自动顶模机构位于在注射工序时的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of the utility model's automatic top mold mechanism when it is in the injection process;
图4是本实用新型自动掀模机构的立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the automatic mold lifting mechanism of the present invention;
图5是本实用新型自动去尾料机构的立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the automatic tailing removal mechanism of the present invention;
图6是本实用新型自动去尾料机构的剖面结构示意图。Fig. 6 is a schematic cross-sectional structure diagram of the automatic tailing removal mechanism of the present invention.
图中:底座1,转盘2,自动压模硫化机构3,锁模固定架31,锁模水平导轨31a,模具32,上模32a,下模32b,开模挑杆32d,加热板33,水平模具移动台34,拉出卡口34a,垂直锁模油缸35,压模块36,橡胶射出机构4,自动掀模机构5,掀模固定架511,推模垂直升降台52,掀模水平移动台53,推模水平油缸55,扣件55a,掀模水平油缸56,掀模铲57,自动去尾料机构6,去尾料固定架61,水平推模油缸62,去尾料水平移动台63,去尾料水平油缸64,去尾料垂直油缸65,水平刮刀66,导料溜槽67,尾料储料筒68。In the figure: base 1,
具体实施方式 Detailed ways
参阅图1至图6所示,本实用新型的一种转盘式多站橡胶注射硫化机,包括底座1,底座1上设有转盘2,在转盘2上沿周向分布有若干个自动压模硫化机构3,转盘2侧边设有橡胶射出机构4、自动掀模机构5和自动去尾料机构6,自动压模硫化机构3包括锁模固定架31、模具32和加热板33,锁模固定架31底面设有水平模具移动台34,水平模具移动台34向上依次固定加热板33和模具32,锁模固定架31上部设有与模具水平移动台34相对的垂直锁模油缸35输出端向下延伸、端部设有压模块36,压模块36底面设有加热板33。Referring to Fig. 1 to Fig. 6, a turntable multi-station rubber injection vulcanizing machine of the present invention includes a base 1 on which a
锁模固定架31底部设有锁模水平导轨31a,模具水平移动台34定位在水平导轨31a上,模具32包括上模32a和下模32b,上模32a和下模32b后侧边之间铰接连接,上模32a前侧设有向两侧边延伸的开模挑杆32d,模具水平移动台34前侧边设有拉出卡口34a。The bottom of the
自动掀模机构5,包括掀模固定架511上设有推模垂直升降台52和掀模水平移动台53,掀模水平移动台53置于推模垂直升降台52的上侧,掀模固定架511和推模垂直升降台52之间设有推模升降油缸54,推模垂直升降台52上设有推模水平油缸55,推模水平油缸55的输出端端部设有扣住模具移动台拉出卡口34a的扣件55a;掀模固定架51和掀模水平移动台53之间设有掀模水平油缸56,掀模水平移动台53前侧设有掀开模具开模挑杆32d的掀模铲57。The automatic
自动去尾料机构6,包括去尾料固定架61,去尾料固定架61上设有水平推模油缸62和去尾料水平移动台63,去尾料水平移动台63置于尾料固定架61的上侧,水平推模油缸62的输出端端部与模具相对;去尾料固定架61和去尾料水平移动台63之间设有去尾料水平油缸64,去尾料水平移动台63上设有去尾料垂直油缸65,去尾料垂直油缸65输出端向下延伸、端部设有可刮掉模具上尾料的水平刮刀66,水平刮刀66刀面与模具相平,与水平刮刀66相对的下侧的固定架61上设有导料溜槽67、后侧设有尾料储料筒68。The automatic
掀模固定架511上部设有水平导轨51a,掀模水平移动台53定位在水平导轨51a上。A
掀模固定架511上设有竖向导向柱51b,推模垂直升降台52定位在竖向导向柱51b上。A
掀模铲57包括左右铲体构成,掀模铲57呈弧形向下前方延伸、自由端部为向外的铲口与模具开模挑杆32d相对。The
去尾料固定架61上部设有水平导轨61a,去尾料水平移动台63定位在水平导轨61a上。A
去尾料垂直油缸65与水平刮刀66之间设有弹簧复位部件。A spring return component is arranged between the
尾料储料筒68为轨道抽屉式活动储料筒。The tail
综上所述,本实用新型已如说明书及图示内容,制成实际样品且经多次使用测试,从使用测试的效果看,可证明本实用新型能达到其所预期之目的,实用性价值乃无庸置疑。以上所举实施例仅用来方便举例说明本实用新型,并非对本实用新型作任何形式上的限制,任何所属技术领域中具有通常知识者,若在不脱离本实用新型所提技术特征的范围内,利用本实用新型所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本实用新型的技术特征内容,均仍属于本实用新型技术特征的范围内。In summary, the utility model has been made into actual samples according to the instructions and illustrations, and has been tested for many times. From the effect of the test, it can be proved that the utility model can achieve its expected purpose and has practical value. There is no doubt about it. The above-mentioned embodiments are only used to illustrate the utility model for convenience, and are not intended to limit the utility model in any form. Anyone with ordinary knowledge in the technical field, if not departing from the scope of the technical characteristics of the utility model , Equivalent embodiments made with partial changes or modifications using the technical content disclosed in the utility model, and without departing from the technical features of the utility model, all still fall within the scope of the utility model's technical features.
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CN103213221A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103213220A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103213223A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103231476A (en) * | 2013-04-17 | 2013-08-07 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
CN103231475A (en) * | 2013-04-17 | 2013-08-07 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
CN105163921A (en) * | 2013-03-26 | 2015-12-16 | Nok株式会社 | Molding apparatus |
CN105690651A (en) * | 2016-03-01 | 2016-06-22 | 南通市新科橡塑机械有限公司 | Rubber injection molding die |
CN106273112A (en) * | 2016-11-08 | 2017-01-04 | 池州学院 | A kind of annular autovulcanization device |
CN106738527A (en) * | 2017-01-22 | 2017-05-31 | 东莞市昌亿复合材料机械科技有限公司 | Rubber curing forming machine |
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2012
- 2012-07-17 CN CN 201220344711 patent/CN202685192U/en not_active Expired - Fee Related
Cited By (17)
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CN105163921A (en) * | 2013-03-26 | 2015-12-16 | Nok株式会社 | Molding apparatus |
US9895835B2 (en) | 2013-03-26 | 2018-02-20 | Nok Corporation | Molding apparatus |
CN103213221B (en) * | 2013-04-17 | 2015-04-08 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103213223B (en) * | 2013-04-17 | 2015-04-08 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103231476A (en) * | 2013-04-17 | 2013-08-07 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
CN103231475A (en) * | 2013-04-17 | 2013-08-07 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
CN103213220B (en) * | 2013-04-17 | 2015-02-25 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103213222B (en) * | 2013-04-17 | 2015-04-08 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103213222A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103213223A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103231475B (en) * | 2013-04-17 | 2015-05-27 | 宁国市海天力工业发展有限公司 | Automobile brake chamber rubber separation film circulation forming device |
CN103213220A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN103213221A (en) * | 2013-04-17 | 2013-07-24 | 宁国市海天力工业发展有限公司 | Device for cyclically forming rubber diaphragm of automobile brake chamber |
CN105690651A (en) * | 2016-03-01 | 2016-06-22 | 南通市新科橡塑机械有限公司 | Rubber injection molding die |
CN106273112A (en) * | 2016-11-08 | 2017-01-04 | 池州学院 | A kind of annular autovulcanization device |
CN106273112B (en) * | 2016-11-08 | 2019-07-16 | 池州学院 | An annular automatic vulcanization device |
CN106738527A (en) * | 2017-01-22 | 2017-05-31 | 东莞市昌亿复合材料机械科技有限公司 | Rubber curing forming machine |
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