Background technology
At present, because laser facula energy density distribution inequality, when laser quenching, laser directly scans workpiece, causes the phenomenon of hardness inequality, topical burn easily.Because it is lower that workpiece directly scans the laser energy absorption rate, laser quenching hardened layer is thinner, and 0.3-0.5mm only has an appointment.
Now there is the cost height in the extinction coating of widespread usage on the market, the shortcoming that light absorption ratio is low, and preparation has stricter requirement to production unit and environment, thus strengthen input and the production cost of implementing, when producing, also easily cause environmental pollution.
Therefore, provide a kind of prescription rationally, simple, the significant laser quenching of effect of preparation is with extinction coating and preparation method thereof, is one of these those skilled in the art problem that should address.
Summary of the invention
The objective of the invention is to overcome above-mentioned weak point, provide the simple and tangible laser quenching of practical function of a kind of safety non-toxic, technology with extinction coating and preparation method thereof.
The technical solution adopted in the present invention is for achieving the above object: a kind of laser quenching extinction coating is characterized in that by weight or volumeter is mixed by following composition and is prepared from: SiO
2: 20-30g, Graphite Powder 99: 2-4g, coating agent which has to be dissolved in alcohol before use: 8-12g, raw spirit: 100-130ml.
A kind of laser quenching according to claim 1 preparation method of extinction coating is characterized in that implementation step is as follows:
(1) gets the raw materials ready: SiO
2: 20-30g, Graphite Powder 99: 2-4g, coating agent which has to be dissolved in alcohol before use: 8-12g, raw spirit: 100-130ml;
(2) with coating agent which has to be dissolved in alcohol before use: 8-12g is immersed in the raw spirit of described amount, dissolves fully until coating agent which has to be dissolved in alcohol before use;
(3) with SiO
2, Graphite Powder 99 adds in the raw spirit behind the dissolving coating agent which has to be dissolved in alcohol before use by described amount, stirring gets final product.
The invention has the beneficial effects as follows: adopt this novel extinction coating, can significantly increase light absorption ratio, make energy density distribution more even.Quenching hardness significantly improves, and avoids workpiece topical burn phenomenon, increases quench-hardened case thickness, can reach 1.2-2.0mm.
Do not pollute the environment in the production process of the present invention, do not need more equipment in addition, production technique is simple, easy to operate, the production environment condition is loose, need not the supporting facility that decontaminates, and uses storage safe reliable; And adopt raw material sources abundant and extensive, have significant use value and economic benefit.
In a word, the present invention fills a prescription rationally, prepares simple, safety and environmental protection, easy to use, with low cost.
Embodiment
Below in conjunction with preferred embodiment, to details are as follows according to embodiment provided by the invention:
Embodiment 1
A kind of laser quenching extinction coating, by weight or volumeter mix by following composition and be prepared from: SiO
2: 25g, Graphite Powder 99: 3g, coating agent which has to be dissolved in alcohol before use: 10g, raw spirit: 120ml.
A kind of laser quenching according to claim 1 preparation method of extinction coating, concrete implementation step is as follows:
(1) gets the raw materials ready: SiO
2: 250g, Graphite Powder 99: 3g, coating agent which has to be dissolved in alcohol before use: 10g, raw spirit: 120ml;
(2) with coating agent which has to be dissolved in alcohol before use: 10g is immersed in the raw spirit of 120ml, dissolves fully until coating agent which has to be dissolved in alcohol before use;
(3) with SiO
2In the raw spirit behind 25g, the Graphite Powder 99 3g adding dissolving coating agent which has to be dissolved in alcohol before use, stirring to be mixed with laser quenching extinction coating.
The raw material that adopts is the commercially available prod.
Embodiment 2
A kind of laser quenching extinction coating, by weight or volumeter mix by following composition and be prepared from: SiO
2: 20g, Graphite Powder 99: 2g, coating agent which has to be dissolved in alcohol before use: 8g, raw spirit: 100ml.
A kind of laser quenching according to claim 1 preparation method of extinction coating, concrete implementation step is as follows:
(1) gets the raw materials ready: SiO
2: 20g, Graphite Powder 99: 2g, coating agent which has to be dissolved in alcohol before use: 8g, raw spirit: 100ml;
(2) with coating agent which has to be dissolved in alcohol before use: 8g is immersed in the raw spirit of 100ml, dissolves fully until coating agent which has to be dissolved in alcohol before use;
(3) with SiO
2In the raw spirit behind 20g, the Graphite Powder 99 2g adding dissolving coating agent which has to be dissolved in alcohol before use, stirring to be mixed with laser quenching extinction coating.
Other is with embodiment 1.
Embodiment 3
A kind of laser quenching extinction coating, by weight or volumeter mix by following composition and be prepared from: SiO
2: 30g, Graphite Powder 99: 4g, coating agent which has to be dissolved in alcohol before use: 12g, raw spirit: 130ml.
A kind of laser quenching according to claim 1 preparation method of extinction coating, concrete implementation step is as follows:
(1) gets the raw materials ready: SiO
2: 30g, Graphite Powder 99: 4g, coating agent which has to be dissolved in alcohol before use: 12g, raw spirit: 130ml;
(2) with coating agent which has to be dissolved in alcohol before use: 12g is immersed in the raw spirit of 130ml, dissolves fully until coating agent which has to be dissolved in alcohol before use;
(3) with SiO
2In the raw spirit behind 30g, the Graphite Powder 99 4g adding dissolving coating agent which has to be dissolved in alcohol before use, stirring to be mixed with laser quenching extinction coating.
Other is with embodiment 1.
Application example:
Material 35CrMo is modified, power: 3500W, speed; 1500mm/min, hardness; 52-53HRC case depth 1.6-1.8mm.
During use, adopt the even map brushing of hairbrush, coating evenly is sprayed on the workpiece hardened face at workpiece hardened face or employing spray gun.After the coating seasoning, quench; Extremely easy to use.
Above-mentioned detailed description of this laser quenching being carried out with extinction coating and preparation method thereof with reference to embodiment; be illustrative rather than determinate; can enumerate several embodiment according to set of dispense than qualification scope; therefore in the variation and the modification that do not break away under the general plotting of the present invention, should belong within protection scope of the present invention.