CN101946965B - Nut shell breaking separator - Google Patents

Nut shell breaking separator Download PDF

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Publication number
CN101946965B
CN101946965B CN2010102649460A CN201010264946A CN101946965B CN 101946965 B CN101946965 B CN 101946965B CN 2010102649460 A CN2010102649460 A CN 2010102649460A CN 201010264946 A CN201010264946 A CN 201010264946A CN 101946965 B CN101946965 B CN 101946965B
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shell
mill
frame
shaft
nut
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CN101946965A (en
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周卫华
靳范
喀德尔·克力木
巴克提·胡赛音巴衣
刘西宁
朱海涛
张俊三
魏彦学
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Kashgar Guanghua Modern Agriculture Co ltd
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XINJIANG MACHINERY RESEARCH INSTITUTE Co Ltd
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Abstract

The invention relates to a shell breaking device of nut type foods, in particular to a shell breaking separation device of nuts such as walnuts, apricots, pistachio nuts, almonds and the like. The shell breaking separation device is a nut shell breaking separator which comprises a stand, a grind type shell breaking device, a screening device and a suction separation device, wherein the stand below the grind type shell breaking device is provided with the screening device; the stand in front of the grind type shell breaking device is provided with the suction separation device, a suction port is positioned above a fruit nut guide groove and can adsorb fruit shells mixed in the fruit nuts; and a fruit shell separation outlet is positioned at the lower end of the suction separation device. The separator has a rational and compact structure and is convenient to use, the fruit shells are crushed by kneading the nuts through the rotation of an inner shell breaking mill in an outer shell breaking mill; the bigger fruit shells are separated from the fruit nuts through the screening device; the small fruit shells are separated from the fruit nuts through the suction separation device; and the device has the characteristics of suitability for machining various nuts, high production efficiency, good separation effect, low fruit nut breaking rate and loss rate and high reliability.

Description

Nut broken shell cleaner
Technical field
the present invention relates to the broken shell cleaning plant of nuts such as broken shell cleaning plant, particularly walnut, Ba Danmu, American pistachios, the almond of nut fruits food, are a kind of nut broken shell cleaners.
Background technology
along with the adjustment of China's agricultural structure, domestic woods fruit industry is developed rapidly, particularly in Xinjiang region; Industry of planting forest or fruit tress has become one of four big pillar industries of Xinjiang agricultural economy; Annual characteristic industry of planting forest or fruit tress area is all increasing with 1,000,000 mu speed, and by 2008, industry of planting forest or fruit tress production base, Xinjiang reached 1367.27 ten thousand mu; The fruit total output reaches 383.95 ten thousand tons, and nut fruits food all ranks first in the country in the cultivated area and the output in Xinjiang.The development of nut plant husbandry has also driven developing rapidly of nut fruits food processing industry simultaneously; But because China's existing nut fruits food broken shell at present, clean machinery kind less; And its function is comparatively single, and general a kind of type only is applicable to a kind of broken shell of nut food or cleans, and the nut kind of China is more; Nuts such as walnut, Ba Danmu, American pistachios, almond particularly; The appearance and size of different cultivars nut differs greatly, and the shell benevolence gap of most nuts is less, and the outer casing thickness of different nuts, intensity also have than big-difference; Thereby limited the broken shell of nut fruits food, clean being widely used of machinery, cause the development level of the domestic nut fruits food machinery processing of China lower.
Summary of the invention
the invention provides a kind of nut broken shell cleaner, and it has solved function singleness, poor for applicability and kernel percentage of damage and the high problem of loss late that machinery is cleaned in the broken shell of existing nut fruits food.
technical scheme of the present invention realizes through following measure: a kind of nut broken shell cleaner comprises frame, abrading type hulling machine, screening plant and aspiration cleaning plant; The top of frame is installed with the abrading type hulling machine that can make the nut shell broken; Charging aperture is arranged at the top of abrading type hulling machine; Discharging opening is arranged at the bottom of abrading type hulling machine; On the frame of discharging opening below screening plant is installed, big shell outlet and kernel guiding gutter are arranged on the screening plant, the outer end of kernel guiding gutter is the kernel outlet; Have on the frame in abrading type hulling machine the place ahead to have aspiration mouth and the aspiration cleaning plant of cleaning the shell outlet, the aspiration mouth is arranged in the top of kernel guiding gutter and can adsorbs the shell that kernel mixes, and cleans the lower end that the shell outlet is positioned at the aspiration cleaning plant.
Be to the further optimization of foregoing invention technical scheme below or/and improve:
above-mentioned abrading type hulling machine can comprise that hatching spine shell, hatching spine top board, interior mill motor, interior mill speed changer, broken shell are ground outward, mill in interior mill rotating shaft and the broken shell; The hatching spine shell is fixed on upper rack; The upper end of hatching spine shell is equipped with the hatching spine top board of band charging aperture; Interior mill motor and interior mill speed changer are fixedly mounted on the hatching spine top board; Discharging opening is arranged at the bottom of hatching spine shell, and the internal fixation of hatching spine shell is equipped with inner chamber has the broken shell of big up and small down frustum to grind outward; There is the interior mill rotating shaft of setting at the inner chamber middle part of the outer mill of broken shell; There is the rotating shaft through hole at the middle part of hatching spine top board; The upper end of interior mill rotating shaft extends hatching spine top board top through the rotating shaft through hole, and interior mill rotating shaft middle part is installed with in the broken shell grinds, and the bottom of interior mill rotating shaft is installed on the frame through shaft bearing; Grinding the inner chamber that is positioned at the outer mill of broken shell in the broken shell also can freely rotate; Form the grinding chamber of big up and small down awl tubular in the broken shell between the inwall of the outer mill of the lateral surface of mill and broken shell; The upper end of grinding chamber is connected with the outlet of charging aperture, and the lower end of grinding chamber is connected with the import of discharging opening; Be installed with driving pulley on the power output shaft of interior mill motor; Be installed with driven pulley on the power input shaft of interior mill speed changer; Driven pulley links together through driving-belt and driving pulley and can rotate thereupon, and the power output shaft of interior mill speed changer is connected with the upper end of interior mill rotating shaft and can drives to grind in the broken shell through interior mill rotating shaft and rotates.
but above-mentioned screening plant involving vibrations screen frame (unit), screen cloth, vibrating motor, damper, damping installing rack, air pump and elastic ball; The low right high shaker basket in a left side is installed on the frame of abrading type hulling machine below; The upper end of shaker basket is fixedly mounted on the frame; In the middle part inner chamber of shaker basket the screen cloth that can take off is installed; Be separately installed with on the frame of shaker basket front side and rear side and can make the vibrating motor that rocks before and after the shaker basket, the bottom of shaker basket has damper respectively for four jiaos, and damper is fixedly mounted on the frame through the damping installing rack of bottom; Big shell outlet is arranged on the frame of screen cloth right-hand member; The inlet of big shell outlet is connected with screen cloth upper end right part; The kernel guiding gutter is arranged on the frame in screen cloth the place ahead; The inlet of kernel guiding gutter is connected with the screen cloth upper-end front, and disintegrating slag outlet is arranged on the frame of shaker basket left end, the disintegrating slag outlet inlet be connected with shaker basket intracavity bottom left end; Be installed with air pump on the frame of damping installing rack below, the inner chamber of air pump passes through the intracavity inter-connection of tracheae and damper respectively; The flexible ball in the bottom of screen cloth and shaker basket junction.
above-mentioned aspiration cleaning plant can comprise wind stopping device, blower motor, cleaning fan, dust exhaustor, connection airduct, dust flue, aspiration head, aspiration pipe, pericarp material roller and material roller motor; Wind stopping device is fixedly mounted on the frame between abrading type hulling machine and the screening plant; The wind cavity is closed in the inside of wind stopping device; The upper right of wind stopping device have with close that the wind cavity is connected close the wind gas outlet; The right side, middle part of wind stopping device have with close that the wind cavity is connected close the wind air inlet, there is cleaning door the front side, middle part of wind stopping device, the bottom of wind stopping device has and closes the foreign material passing away that the wind cavity is connected; Be installed with blower motor and cleaning fan on the right-hand frame of wind stopping device; The power output shaft of blower motor is connected with the blade rotor of cleaning fan; Be installed with dust exhaustor on the right-hand frame of cleaning fan; The air inlet of cleaning fan is through connecting airduct and closing the wind gas outlet and be connected, and the air outlet of cleaning fan is connected with the air inlet of dust exhaustor through dust flue; The aspiration head is fixedly mounted on the frame of kernel guiding gutter top, and the lower end air inlet of aspiration head is the aspiration mouth, the upper end air outlet of aspiration head through the aspiration pipe with close the wind air inlet and be connected; The lower end outlet of foreign material passing away is for cleaning the shell outlet; In the middle part inner chamber of foreign material passing away the pericarp material roller is installed; The pericarp material roller comprises material roller axle and material roller baffle plate; The material roller baffle plate is fixedly mounted on the material roller axle and can makes foreign material passing away top to keep sealing, and the outer end of material roller axle is installed with driven sprocket, is installed with the material roller motor on the right-hand frame of material roller axle; On the power output shaft of material roller motor drive sprocket is installed, drive sprocket is connected with driven sprocket through driving-chain and can drives the material roller axle and rotates.
above-mentioned hatching spine outer casing underpart can gapped adjusting device, and slack adjuster can comprise gap adjustment handwheel, gap adjustment bar, regulate casing, horizontal regulating shaft, universal shaft coupling device, gap adjustment worm screw, ball-screw nut, gap adjustment worm gear and gap adjustment leading screw; Shaft bearing is a sliding bearing; The power output shaft of interior mill speed changer and the upper end of interior mill rotating shaft link together through the connecting shaft cover; The power output shaft lower end of mill speed changer in the upper end of connecting shaft cover is fixedly mounted on; There is internal spline the inside of connecting shaft cover, and the external splines that matches with internal spline is arranged at the top of interior mill rotating shaft, and interior mill rotating shaft is sleeved on connecting shaft cover inside through external splines and can moves up and down; The gap adjustment handwheel is installed on the frame, and the inner upper end with the gap adjustment bar of the wheel shaft of gap adjustment handwheel links together through shaft joint and can drive the gap adjustment bar and rotates; Regulating casing is fixedly mounted on the frame of hatching spine outer casing underpart; Horizontal regulating shaft is installed in through bearing and regulates in the casing; The front end of horizontal regulating shaft stretches out to be regulated casing header board lower ends outside and through universal shaft coupling device and gap adjustment bar and connects; The rear portion of horizontal regulating shaft is installed with the gap adjustment worm screw; Regulate box house ball-screw nut is installed, the bottom of ball-screw nut is installed in to regulate on the box bottom and also can freely rotates, and the upper outside of ball-screw nut is installed with the gap adjustment worm gear that is meshed with the gap adjustment worm screw; The inside of ball-screw nut is equipped with vertical gap adjustment leading screw, and the lower end of the upper end of gap adjustment leading screw and interior mill rotating shaft is fixedly installed togather and can drives the rotating shaft of interior mill and moves up and down.
outer mill of above-mentioned broken shell can be fixedly mounted in the hatching spine shell through locking device, and locking device can comprise free bearing, U-shaped handle, handle hinge, block installation shaft, spring block, latch hook, compression spring and stop nut; Free bearing is fixed on the upper outside of hatching spine shell; The upper end of U-shaped handle is hinged on the free bearing through the handle hinge; Between two side plates on U-shaped handle top the block installation shaft is installed, the spring block that can rotate is installed on the block installation shaft, there is hook lock the inside of spring block; The upper end of latch hook is for pressing down the grab of the outer mill of broken shell, and the middle part of latch hook is sleeved in the hook lock and can moves up and down, and the middle part of latch hook and bottom are straight-bar and are set with the compression spring that there is screw thread the lower end of latch hook and is installed with stop nut; The upper end of compression spring holds out against on the lower surface of spring block, and the lower end of compression spring holds out against on the upper surface of stop nut.
Core grinding platform, interior mill sleeve and flexible mill cover in mill can comprise in above-mentioned broken shell; Grind in the rotating shaft in interior core grinding platform is fixedly mounted on; Mill sleeve in interior core grinding platform outer cover is equipped with; On the bottom of core grinding platform, contractile flexible mill was sleeved on the interior mill sleeve outside and can removes in the bottom of interior mill sleeve was fixedly mounted on through hold-down screw.
On above-mentioned connection airduct the air port adjusting device can be installed, the air port adjusting device can comprise deep bead, aerofoil pull bar and air port regulating handle; Deep bead is installed near on the connection airduct that closes place, wind gas outlet; The inner of deep bead stretches in the tube chamber that connects airduct and the connection airduct is partially or completely blocked; The air port regulating handle is installed in the front portion of frame, and the air port regulating handle is connected with the outer end of deep bead through the aerofoil pull bar and deep bead is outwards moved.
reasonable and compact in structure of the present invention; Easy to use; It grinds inner rotation through mill in the broken shell and nut is rubbed is made shell broken outside broken shell; Through screening plant big shell is separated with kernel, the less shell in the kernel is separated through the aspiration cleaning plant, have be suitable for processing multiple nut, production efficiency high, clean effective, kernel percentage of damage and loss late is low, the characteristics of good reliability.
Description of drawings
accompanying drawing 1 is the main TV structure sketch map of most preferred embodiment of the present invention.
accompanying drawing 2 is the left TV structure sketch map of accompanying drawing 1.
accompanying drawing 3 is the main TV structure sketch map of abrading type hulling machine.
accompanying drawing 4 is the sectional structure sketch map at A-A place in the accompanying drawing 3.
accompanying drawing 5 is the local structure for amplifying sketch map at B place in the accompanying drawing 3.
Coding in accompanying drawing is respectively: 1 is frame, and 2 is charging aperture, and 3 is big shell outlet, and 4 is the kernel guiding gutter, and 5 is the aspiration mouth, and 6 for cleaning the shell outlet, and 7 is the hatching spine shell; 8 is the hatching spine top board, and 9 is interior mill motor, and 10 is interior mill speed changer, and 11 grind outward for broken shell, and 12 is interior mill rotating shaft, and 13 is shaft bearing; 14 is grinding chamber, and 15 is shaker basket, and 16 is screen cloth, and 17 is vibrating motor, and 18 is damper, and 19 are the damping installing rack; 20 is air pump, and 21 are the disintegrating slag outlet, and 22 is wind stopping device, and 23 is blower motor, and 24 is cleaning fan, and 25 is dust exhaustor; 26 for connecting airduct, and 27 is dust flue, and 28 is the aspiration head, and 29 is the aspiration pipe, and 30 is the material roller motor, and 31 for closing the wind gas outlet; 32 for closing the wind air inlet, and 33 is cleaning door, and 34 is the foreign material passing away, and 35 is the material roller axle, and 36 is the air port regulating handle, and 37 is the gap adjustment handwheel; 38 is the gap adjustment bar, and 39 for regulating casing, and 40 is horizontal regulating shaft, and 41 is universal shaft coupling device, and 42 is the gap adjustment worm screw, and 43 is ball-screw nut; 44 is the gap adjustment worm gear, and 45 is the gap adjustment leading screw, and 46 is the connecting shaft cover, and 47 is external splines, and 48 is free bearing, and 49 is the U-shaped handle; 50 is the handle hinge, and 51 is the block installation shaft, and 52 is spring block, and 53 is latch hook, and 54 are the compression spring, and 55 is stop nut; 56 is grab, and 57 is interior core grinding platform, and 58 is interior mill sleeve, and 59 is flexible mill cover, and 60 is deep bead, and 61 is the aerofoil pull bar.
The specific embodiment
the present invention does not receive the restriction of following embodiment, can confirm concrete embodiment according to technical scheme of the present invention and actual conditions.
Below in conjunction with most preferred embodiment and accompanying drawing the present invention is further described:
like accompanying drawing 1, shown in 2, this nut broken shell cleaner comprises frame 1, abrading type hulling machine, screening plant and aspiration cleaning plant; The top of frame 1 is installed with the abrading type hulling machine that can make the nut shell broken; Charging aperture 2 is arranged at the top of abrading type hulling machine; Discharging opening is arranged at the bottom of abrading type hulling machine; On the frame 1 of discharging opening below screening plant is installed, big shell outlet 3 and kernel guiding gutter 4 are arranged on the screening plant, the outer end of kernel guiding gutter 4 is the kernel outlet; Have on the frame 1 in abrading type hulling machine the place ahead and have aspiration mouth 5 and the aspiration cleaning plant of cleaning shell outlet 6; Aspiration mouth 5 is arranged in the top of kernel guiding gutter 4 and can adsorbs the shell that kernel mixes, and cleans the lower end that shell outlet 6 is positioned at the aspiration cleaning plant.Can process a plurality of kinds and the different nut of appearance and size through the abrading type hulling machine, have applicability preferably, can reduce the kernel percentage of damage simultaneously; Can under the lower situation of loss late, kernel be separated with shell through screening plant with the aspiration cleaning plant, and clean comparatively ideal of effect.
Can according to actual needs above-mentioned nut broken shell cleaner be done further to optimize or/and improve:
like accompanying drawing 3, shown in 4, and the abrading type hulling machine comprises that hatching spine shell 7, hatching spine top board 8, interior mill motor 9, interior mill speed changer 10, broken shell grind 11 outward, mill in interior mill rotating shaft 12 and the broken shell; Hatching spine shell 7 is fixed on frame 1 top; The upper end of hatching spine shell 7 is equipped with the hatching spine top board 8 of band charging aperture 2; Interior mill motor 9 is fixedly mounted on the hatching spine top board 8 with interior mill speed changer 10; Discharging opening is arranged at the bottom of hatching spine shell 7, and the internal fixation of hatching spine shell 7 is equipped with the outer mill 11 of broken shell that inner chamber has big up and small down frustum; There is the interior mill rotating shaft 12 of setting at the inner chamber middle part of the outer mill 11 of broken shell; There is the rotating shaft through hole at the middle part of hatching spine top board 8; The upper end of interior mill rotating shaft 12 extends hatching spine top board 8 tops through the rotating shaft through hole; Interior mill rotating shaft 12 middle parts are installed with mill in the broken shell, and the bottom of interior mill rotating shaft 12 is installed on the frame 1 through shaft bearing 13; Grinding the inner chamber that is positioned at the outer mill 11 of broken shell in the broken shell also can freely rotate; Form the grinding chamber 14 of big up and small down awl tubular in the broken shell between the inwall of the outer mill 11 of the lateral surface of mill and broken shell; The upper end of grinding chamber 14 is connected with the outlet of charging aperture 2, and the lower end of grinding chamber 14 is connected with the import of discharging opening; Be installed with driving pulley on the power output shaft of interior mill motor 9; Be installed with driven pulley on the power input shaft of interior mill speed changer 10; Driven pulley links together through driving-belt and driving pulley and can rotate thereupon, and the power output shaft of interior mill speed changer 10 is connected with the upper end of interior mill rotating shaft 12 and can drives to grind in the broken shell through interior mill rotating shaft 12 and rotates.Interior mill motor 9 drives through interior mill speed changer 10 and grinds in the broken shells around interior mill rotating shaft 12 rotations; The outer mill of lateral surface that grinds in the broken shell and fixed broken shell 11 inwalls produce relative motion and the nut in the grinding chamber 14 are rubbed; Mill produces downward pressure because of deadweight to the nut in the grinding chamber 14 in the broken shell simultaneously; Owing to be to be used for making the broken realization of nut shell to shell, have productivity ratio height, the kernel percentage of damage is low, walnut hulling rate is high characteristics through softer rubbing and roll.
like accompanying drawing 1, shown in 2, screening plant involving vibrations screen frame (unit) 15, screen cloth 16, vibrating motor 17, damper 18, damping installing rack 19, air pump 20 and elastic ball; The low right high shaker basket 15 in a left side is installed on the frame 1 of abrading type hulling machine below; The upper end of shaker basket 15 is fixedly mounted on the frame 1; The screen cloth 16 that can take off is installed in the middle part inner chamber of shaker basket 15; Be separately installed with the vibrating motor 17 that shaker basket 15 front and back are rocked on the frame 1 of shaker basket 15 front sides and rear side, the bottom of shaker basket 15 has damper 18 respectively for four jiaos, and damper 18 is fixedly mounted on the frame 1 through the damping installing rack 19 of bottom; Big shell outlet 3 is arranged on the frame 1 of screen cloth 16 right-hand members; The inlet of big shell outlet 3 is connected with screen cloth 16 upper end right parts; On the frame 1 in screen cloth 16 the place aheads kernel guiding gutter 4 is arranged; The inlet of kernel guiding gutter 4 is connected with screen cloth 16 upper-end front, and disintegrating slag outlet 21 is arranged on the frame 1 of shaker basket 15 left ends, disintegrating slag outlet 21 inlet be connected with shaker basket 15 intracavity bottom left ends; Be installed with air pump 20 on the frame of damping installing rack 19 belows, the inner chamber of air pump 20 passes through the intracavity inter-connection of tracheae and damper 18 respectively; The flexible ball in bottom of screen cloth 16 and shaker basket 15 junctions.Screen cloth 16 can take off from shaker basket 15, is convenient to select the screen cloth that the different size sieve aperture is installed for use to different types of nut appearance and size.Four dampers 18 play the elastic buffer effect, can effectively reduce the noise that shaker basket 15 vibrations are produced.Air pump 20 has the energy storage effect, can make damper 18 keep enough air pressure operate as normal, and the gas pressure in the air pump 20 need remain in the scope of setting pressure, will in time inflate when not enough.Elastic ball can make screen cloth 16 in work, rise and fall along with the vibration of screen cloth 16 to beat, thereby further improves the separating effect of nut shell and kernel.Vibrator is preferably installed in the bottom of kernel guiding gutter 4, so that make the material in the kernel guiding gutter 4 slowly be advanced through kernel outlet discharge.
like accompanying drawing 1, shown in 2, the aspiration cleaning plant comprises wind stopping device 22, blower motor 23, cleaning fan 24, dust exhaustor 25, connects airduct 26, dust flue 27, aspiration head 28, aspiration pipe 29, pericarp material roller and material roller motor 30; Wind stopping device 22 is fixedly mounted on the frame 1 between abrading type hulling machine and the screening plant; The wind cavity is closed in the inside of wind stopping device 22; The upper right of wind stopping device 22 have with close that the wind cavity is connected close wind gas outlet 31; The right side, middle part of wind stopping device 22 have with close that the wind cavity is connected close wind air inlet 32, there is cleaning door 33 front side, middle part of wind stopping device 22, the bottom of wind stopping device 22 has and closes the foreign material passing away 34 that the wind cavity is connected; Be installed with blower motor 23 and cleaning fan 24 on the right-hand frame 1 of wind stopping device 22; The power output shaft of blower motor 23 is connected with the blade rotor of cleaning fan 24; Be installed with dust exhaustor 25 on the right-hand frame 1 of cleaning fan 24; The air inlet of cleaning fan 24 is through connecting airduct 26 and closing wind gas outlet 31 and be connected, and the air outlet of cleaning fan 24 is connected through the air inlet of dust flue 27 with dust exhaustor 25; Aspiration head 28 is fixedly mounted on the frame 1 of kernel guiding gutter 4 tops, and the lower end air inlet of aspiration head 28 is an aspiration mouth 5, the upper end air outlet of aspiration head 28 through aspiration pipe 29 with close wind air inlet 32 and be connected; The lower end outlet of foreign material passing away 34 is for cleaning shell outlet 6; In the middle part inner chamber of foreign material passing away 34 the pericarp material roller is installed; The pericarp material roller comprises material roller axle 35 and material roller baffle plate; The material roller baffle plate is fixedly mounted on the material roller axle 35 and can makes foreign material passing away 34 tops to keep sealing, and the outer end of material roller axle 35 is installed with driven sprocket, is installed with material roller motor 30 on the right-hand frame 1 of material roller axle 35; On the power output shaft of material roller motor 30 drive sprocket is installed, drive sprocket is connected with driven sprocket through driving-chain and can drives material roller axle 35 and rotates.Because kernel has different proportion with shell, the tiny shell that cleaning fan 24 is lighter with proportion sucks closing in the wind cavity of wind stopping device 22 through aspiration head 28 gentle suction pipes 29, and the bigger kernel of proportion is still stayed in the kernel guiding gutter 4.And the rotation that the pericarp material roller does not stop; Can prevent that pericarp from piling up in closing the wind cavity; The material roller baffle plate is preferably six and be uniformly distributed with and be fixedly mounted on the material roller axle 35; The tiny shell that closes in the wind cavity is discharged from cleaning shell outlet 6 through foreign material passing away 34, can stop air to close in the wind cavity through 34 entering of foreign material passing away again from cleaning shell outlet 6.Blower motor 23 is preferably variable-frequency motor, so that the air quantity of adjustment cleaning fan 24.
are like accompanying drawing 2,3, shown in 4; The gapped adjusting device in hatching spine shell 7 bottoms, slack adjuster comprise gap adjustment handwheel 37, gap adjustment bar 38, regulate casing 39, horizontal regulating shaft 40, universal shaft coupling device 41, gap adjustment worm screw 42, ball-screw nut 43, gap adjustment worm gear 44 and gap adjustment leading screw 45; Shaft bearing 13 is a sliding bearing; The power output shaft of interior mill speed changer 10 and the upper end of interior mill rotating shaft 12 link together through connecting shaft cover 46; The power output shaft lower end of mill speed changer 10 in the upper end of connecting shaft cover 46 is fixedly mounted on; There is internal spline the inside of connecting shaft cover 46, and the external splines 47 that matches with internal spline is arranged at the top of interior mill rotating shaft 12, and interior mill rotating shaft 12 is sleeved on connecting shaft cover 46 inside through external splines 47 and can moves up and down; Gap adjustment handwheel 37 is installed on the frame 1, and the inner upper end with gap adjustment bar 38 of the wheel shaft of gap adjustment handwheel 37 links together through shaft joint and can drive gap adjustment bar 38 and rotates; Regulating casing 39 is fixedly mounted on the frame 1 of hatching spine shell 7 bottoms; Horizontal regulating shaft 40 is installed in through bearing and regulates in the casing 39; The front end of horizontal regulating shaft 40 stretches out adjusting casing 39 header boards outside and connects through the lower ends of universal shaft coupling device 41 with gap adjustment bar 38; The rear portion of horizontal regulating shaft 40 is installed with gap adjustment worm screw 42; Regulate casing 39 inside ball-screw nut 43 is installed; The bottom of ball-screw nut 43 is installed in to regulate on casing 39 base plates and also can freely rotates; The upper outside of ball-screw nut 43 is installed with the gap adjustment worm gear 44 that is meshed with gap adjustment worm screw 42, and the inside of ball-screw nut 43 is equipped with vertical gap adjustment leading screw 45, and the lower end of the upper end of gap adjustment leading screw 45 and interior mill rotating shaft 12 is fixedly installed togather and can drives the rotating shaft 12 of interior mill and moves up and down.For same kind but the nut that varies in size; Perhaps according to the size of nut and kernel percentage of damage, the height of walnut hulling rate not; Can drive gap adjustment bar 38 through rotary gap adjusting handle 37 rotates; Drive ball-screw nuts 43 and rotate through horizontal regulating shaft 40, gap adjustment worm screw 42, gap adjustment worm gear 44 successively, make gap adjustment leading screw 45 rise or descend, drive finally that mill rises or descends in the broken shell together with interior mill rotating shaft 12; Regulate the size of grinding chamber 14, make after the nut broken shell broken benevolence too much, the broken shell effect is undesirable etc., and problem significantly improves.
are shown in accompanying drawing 5; The outer mill of broken shell 11 is fixedly mounted in the hatching spine shell 7 through locking device, and locking device comprises free bearing 48, U-shaped handle 49, handle hinge 50, block installation shaft 51, spring block 52, latch hook 53, compression spring 54 and stop nut 55; Free bearing 48 is fixed on the upper outside of hatching spine shell 7; The upper end of U-shaped handle 49 is hinged on the free bearing 48 through handle hinge 50; Between two side plates on U-shaped handle 49 tops block installation shaft 51 is installed; The spring block 52 that can rotate is installed on the block installation shaft 51, and there is hook lock the inside of spring block 52; The upper end of latch hook 53 is for pressing down the grab 56 of the outer mill 11 of broken shell; The middle part of latch hook 53 is sleeved in the hook lock and can moves up and down; The middle part of latch hook 53 and bottom are straight-bar and are set with compression spring 54 that there is screw thread the lower end of latch hook 53 and is installed with stop nut 55; The upper end of compression spring 54 holds out against on the lower surface of spring block 52, and the lower end of compression spring 54 holds out against on the upper surface of stop nut 55.After unclamping locking device,, can process the nut of variety classes and different size through the outer mill 11 of mill and broken shell in the broken shell of changing different size size and unlike material.
are shown in accompanying drawing 4; Core grinding platform 57, interior mill sleeve 58 and flexible mill cover 59 in mill comprises in the broken shell; Grind in the rotating shaft 12 in interior core grinding platform 57 is fixedly mounted on; Mill sleeve 58 in interior core grinding platform 57 outer cover are equipped with, on the bottom of core grinding platform 57, mill sleeve 58 outsides also can be removed in contractile flexibility mill cover 59 was sleeved in the bottom of interior mill sleeve 58 was fixedly mounted on through hold-down screw.Interior mill sleeve 58 can enclose shape by the highway tread pattern steel plate and form, and the decorative pattern face is towards grinding chamber 14.Flexible mill cover 59 can be processed by the stronger material of retractilities such as asbestos, is fixed together through tensile force and interior mill sleeve 58.When needs processing pyrene, flexible mill cover 59 on the outer cover of interior mill sleeve 58; When needs are processed big nut, can remove flexible mill cover 59.In addition, be enclosed within interior mill sleeve 58 outsides, can process different types of nut, thereby realize a tractor serves several purposes through the flexibility mill cover 59 of selecting unlike material for use.
are equipped with the air port adjusting device on the connection airduct 26 shown in accompanying drawing 1, the air port adjusting device comprises deep bead 60, aerofoil pull bar 61 and air port regulating handle 36; Deep bead 60 is installed near on the connection airduct 26 that closes 31 places, wind gas outlet; The inner of deep bead 60 stretches in the tube chamber that connects airduct 26 and connection airduct 26 is partially or completely blocked; Air port regulating handle 36 is installed in the front portion of frame 1, and air port regulating handle 36 is connected with the outer end of deep bead 60 through aerofoil pull bar 61 and deep bead 60 is outwards moved.Regulate deep bead 60 through air port regulating handle 36, thereby regulate the air quantity size, reach the purpose of broken shell performance indications such as regulation and control kernel loss late and percentage of impurity with the air outlet size that changes wind stopping device.When the loss of the kernel in the pericarp is bigger, can regulates deep bead 60 through air port regulating handle 36 and regulate air quantity, thereby obtain the desirable effect of cleaning with the openings of sizes between the tube chamber that is connected airduct.
above technical characterictic has constituted most preferred embodiment of the present invention, and it has stronger adaptability and best implementation result, can increase and decrease non-essential technical characterictic according to actual needs, satisfies the demand of different situations.
The course of work of most preferred embodiment of the present invention is: at first; Send into nut to be processed in the grinding chamber 14 of abrading type hulling machine from charging aperture 2; In mill motor 9 drive through interior mill speed changer 10 that mill rotates in the mill 11 in the broken shells broken shell outside, nut to be processed grinds in broken shell rubs and rolls that the shell quilt is crowded under the effect breaks; Secondly; Broken shell and kernel mix through discharging opening to be fallen on the screen cloth 16; Shaker basket 15 porpoise under the effect of vibrating motor 17 makes big shell separate with kernel, and big shell is discharged through big shell outlet 3; The broken foam of more tiny shell and kernel is discharged through disintegrating slag outlet 21, and the less shell of kernel and part gets in the kernel guiding gutter 4; Then; Kernel in the kernel guiding gutter 4 separates under the effect of the aspiration head 28 of aspiration cleaning plant with less shell; The tiny shell that wherein proportion is lighter gets into the closing in wind cavity of wind stopping device 22 through the suction that aspiration head 28 produces through aspiration pipe 29 because of cleaning fan 24, and the bigger kernel of proportion is still stayed in the kernel guiding gutter 4; At last; Kernel gets in the packaging bag through the kernel outlet of kernel guiding gutter 4 outer ends; Dust in the wind stopping device 22 and the small broken foam of residue get into dust exhaustor 25 through dust flue 27 and discharge, and the less shell that closes in the wind cavity of wind stopping device 22 is discharged from cleaning shell outlet 6 through foreign material passing away 34 under the effect of pericarp material roller.

Claims (5)

1. a nut broken shell cleaner is characterized in that comprising frame, abrading type hulling machine, screening plant and aspiration cleaning plant; The top of frame is installed with the abrading type hulling machine that can make the nut shell broken; Charging aperture is arranged at the top of abrading type hulling machine; Discharging opening is arranged at the bottom of abrading type hulling machine; On the frame of discharging opening below screening plant is installed, big shell outlet and kernel guiding gutter are arranged on the screening plant, the outer end of kernel guiding gutter is the kernel outlet; Have on the frame in abrading type hulling machine the place ahead to have aspiration mouth and the aspiration cleaning plant of cleaning the shell outlet, the aspiration mouth is arranged in the top of kernel guiding gutter and can adsorbs the shell that kernel mixes, and cleans the lower end that the shell outlet is positioned at the aspiration cleaning plant; Wherein, the abrading type hulling machine comprise that hatching spine shell, hatching spine top board, interior mill motor, interior mill speed changer, broken shell are ground outward, mill in interior mill rotating shaft and the broken shell; The hatching spine shell is fixed on upper rack; The upper end of hatching spine shell is equipped with the hatching spine top board of band charging aperture; Interior mill motor and interior mill speed changer are fixedly mounted on the hatching spine top board; Discharging opening is arranged at the bottom of hatching spine shell, and the internal fixation of hatching spine shell is equipped with the broken shell of the big up and small down frustum of inner chamber and grinds outward; There is the interior mill rotating shaft of setting at the inner chamber middle part of the outer mill of broken shell; There is the rotating shaft through hole at the middle part of hatching spine top board; The upper end of interior mill rotating shaft extends hatching spine top board top through the rotating shaft through hole, and interior mill rotating shaft middle part is installed with in the broken shell grinds, and the bottom of interior mill rotating shaft is installed on the frame through shaft bearing; Grinding the inner chamber that is positioned at the outer mill of broken shell in the broken shell also can freely rotate; Form the grinding chamber of big up and small down awl tubular in the broken shell between the inwall of the outer mill of the lateral surface of mill and broken shell; The upper end of grinding chamber is connected with the outlet of charging aperture, and the lower end of grinding chamber is connected with the import of discharging opening; Be installed with driving pulley on the power output shaft of interior mill motor; Be installed with driven pulley on the power input shaft of interior mill speed changer; Driven pulley links together through driving-belt and driving pulley and can rotate thereupon, and the power output shaft of interior mill speed changer is connected with the upper end of interior mill rotating shaft and can drives to grind in the broken shell through interior mill rotating shaft and rotates; The gapped adjusting device of hatching spine outer casing underpart, slack adjuster comprise gap adjustment handwheel, gap adjustment bar, regulate casing, horizontal regulating shaft, universal shaft coupling device, gap adjustment worm screw, ball-screw nut, gap adjustment worm gear and gap adjustment leading screw; Shaft bearing is a sliding bearing; The power output shaft of interior mill speed changer and the upper end of interior mill rotating shaft link together through the connecting shaft cover; The power output shaft lower end of mill speed changer in the upper end of connecting shaft cover is fixedly mounted on; There is internal spline the inside of connecting shaft cover, and the external splines that matches with internal spline is arranged at the top of interior mill rotating shaft, and interior mill rotating shaft is sleeved on connecting shaft cover inside through external splines and can moves up and down; The gap adjustment handwheel is installed on the frame, and the inner upper end with the gap adjustment bar of the wheel shaft of gap adjustment handwheel links together through shaft joint and can drive the gap adjustment bar and rotates; Regulating casing is fixedly mounted on the frame of hatching spine outer casing underpart; Horizontal regulating shaft is installed in through bearing and regulates in the casing; The front end of horizontal regulating shaft stretches out to be regulated casing header board lower ends outside and through universal shaft coupling device and gap adjustment bar and connects; The rear portion of horizontal regulating shaft is installed with the gap adjustment worm screw; Regulate box house ball-screw nut is installed, the bottom of ball-screw nut is installed in to regulate on the box bottom and also can freely rotates, and the upper outside of ball-screw nut is installed with the gap adjustment worm gear that is meshed with the gap adjustment worm screw; The inside of ball-screw nut is equipped with vertical gap adjustment leading screw, and the lower end of the upper end of gap adjustment leading screw and interior mill rotating shaft is fixedly installed togather and can drives the rotating shaft of interior mill and moves up and down; The outer mill of broken shell is fixedly mounted in the hatching spine shell through locking device, and locking device comprises free bearing, U-shaped handle, handle hinge, block installation shaft, spring block, latch hook, compression spring and stop nut; Free bearing is fixed on the upper outside of hatching spine shell; The upper end of U-shaped handle is hinged on the free bearing through the handle hinge; Between two side plates on U-shaped handle top the block installation shaft is installed, the spring block that can rotate is installed on the block installation shaft, there is hook lock the inside of spring block; The upper end of latch hook is for pressing down the grab of the outer mill of broken shell, and the middle part of latch hook is sleeved in the hook lock and can moves up and down, and the middle part of latch hook and bottom are straight-bar and are set with the compression spring that there is screw thread the lower end of latch hook and is installed with stop nut; The upper end of compression spring holds out against on the lower surface of spring block, and the lower end of compression spring holds out against on the upper surface of stop nut.
2. nut broken shell cleaner according to claim 1 is characterized in that screening plant involving vibrations screen frame (unit), screen cloth, vibrating motor, damper, damping installing rack, air pump and elastic ball; The low right high shaker basket in a left side is installed on the frame of abrading type hulling machine below; The upper end of shaker basket is fixedly mounted on the frame; In the middle part inner chamber of shaker basket the screen cloth that can take off is installed; Be separately installed with on the frame of shaker basket front side and rear side and can make the vibrating motor that rocks before and after the shaker basket, the bottom of shaker basket has damper respectively for four jiaos, and damper is fixedly mounted on the frame through the damping installing rack of bottom; Big shell outlet is arranged on the frame of screen cloth right-hand member; The inlet of big shell outlet is connected with screen cloth upper end right part; The kernel guiding gutter is arranged on the frame in screen cloth the place ahead; The inlet of kernel guiding gutter is connected with the screen cloth upper-end front, and disintegrating slag outlet is arranged on the frame of shaker basket left end, the disintegrating slag outlet inlet be connected with shaker basket intracavity bottom left end; Be installed with air pump on the frame of damping installing rack below, the inner chamber of air pump passes through the intracavity inter-connection of tracheae and damper respectively; The flexible ball in the bottom of screen cloth and shaker basket junction.
3. nut broken shell cleaner according to claim 1 and 2 is characterized in that the aspiration cleaning plant comprises wind stopping device, blower motor, cleaning fan, dust exhaustor, connection airduct, dust flue, aspiration head, aspiration pipe, pericarp material roller and material roller motor; Wind stopping device is fixedly mounted on the frame between abrading type hulling machine and the screening plant; The wind cavity is closed in the inside of wind stopping device; The upper right of wind stopping device have with close that the wind cavity is connected close the wind gas outlet; The right side, middle part of wind stopping device have with close that the wind cavity is connected close the wind air inlet, there is cleaning door the front side, middle part of wind stopping device, the bottom of wind stopping device has and closes the foreign material passing away that the wind cavity is connected; Be installed with blower motor and cleaning fan on the right-hand frame of wind stopping device; The power output shaft of blower motor is connected with the blade rotor of cleaning fan; Be installed with dust exhaustor on the right-hand frame of cleaning fan; The air inlet of cleaning fan is through connecting airduct and closing the wind gas outlet and be connected, and the air outlet of cleaning fan is connected with the air inlet of dust exhaustor through dust flue; The aspiration head is fixedly mounted on the frame of kernel guiding gutter top, and the lower end air inlet of aspiration head is the aspiration mouth, the upper end air outlet of aspiration head through the aspiration pipe with close the wind air inlet and be connected; The lower end outlet of foreign material passing away is for cleaning the shell outlet; In the middle part inner chamber of foreign material passing away the pericarp material roller is installed; The pericarp material roller comprises material roller axle and material roller baffle plate; The material roller baffle plate is fixedly mounted on the material roller axle and can makes foreign material passing away top to keep sealing, and the outer end of material roller axle is installed with driven sprocket, is installed with the material roller motor on the right-hand frame of material roller axle; On the power output shaft of material roller motor drive sprocket is installed, drive sprocket is connected with driven sprocket through driving-chain and can drives the material roller axle and rotates.
4. nut broken shell cleaner according to claim 3; It is characterized in that mill comprises interior core grinding platform, interior mill sleeve and flexible mill cover in the broken shell; Grind in the rotating shaft in interior core grinding platform is fixedly mounted on; Mill sleeve in interior core grinding platform outer cover is equipped with, on the bottom of core grinding platform, the mill sleeve outside also can be removed in contractile flexibility mill was sleeved in the bottom of interior mill sleeve was fixedly mounted on through hold-down screw.
5. nut broken shell cleaner according to claim 4 is characterized in that connecting the air port adjusting device is installed on the airduct, and the air port adjusting device comprises deep bead, aerofoil pull bar and air port regulating handle; Deep bead is installed near on the connection airduct that closes place, wind gas outlet; The inner of deep bead stretches in the tube chamber that connects airduct and the connection airduct is partially or completely blocked; The air port regulating handle is installed in the front portion of frame, and the air port regulating handle is connected with the outer end of deep bead through the aerofoil pull bar and deep bead is outwards moved.
CN2010102649460A 2010-08-27 2010-08-27 Nut shell breaking separator Active CN101946965B (en)

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Effective date of registration: 20170405

Address after: 830000 Urumqi economic and Technological Development Zone, South Road, No. 661, the preparation of the workshop, building 1, layer 1, 6,

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Denomination of invention: Nut shell breaking cleaning machine

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Address before: Floor 1, floor 1, building 6, preparation workshop, No. 661, South hehe Road, Urumqi Economic and Technological Development Zone, Xinjiang Uygur Autonomous Region

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