CN1080825A - Automatic flow process line for cracking and sorting nuts - Google Patents
Automatic flow process line for cracking and sorting nuts Download PDFInfo
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- CN1080825A CN1080825A CN 93106948 CN93106948A CN1080825A CN 1080825 A CN1080825 A CN 1080825A CN 93106948 CN93106948 CN 93106948 CN 93106948 A CN93106948 A CN 93106948A CN 1080825 A CN1080825 A CN 1080825A
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Abstract
The present invention is an automatic flow process line for cracking and sorting nuts, relates to the fragmentation and the screening screening field of nut.Its structure mainly is made up of ground bucket (elevating hopper), elevating hopper conveyer, bag-type dust machine, winnowing machine, dust removal machine, disintegrating machine, thick half smart extension set, smart extension set, cull board and sack filling machine, and the working relation between the unit interconnects takes each feeding device to connect the feed inlet and outlet that faces two machines mutually.The transmission device that their power set all have separately a cover motor, decelerator, belt pulley, output chain gear and input sprocket to combine on each unit.
Description
The present invention is an automatic flow process line for cracking and sorting nuts, is the system equipment that solves the sorting of the fragmentation of nuts such as almond, peach-pit, fibert pine nut and kernel, relates to the fragmentation of nut and screening, screening field.
Current fragmentation to nut, the be broken sorting etc. of later pericarp and kernel all exists very big problem to the screening of nut and to nut.To above each production routine is to adopt manpower or semimechanized mode to a great extent, though some machineries or equipment have been adopted in the production routine that has such as the fragmentation of nut, but each step all is a kind of units, mechanical performance is relatively poor and produce again can not be continuous, production efficiency is very low, product loss is big, the inventor invented recently the almond disintegrating machine of trough of belt on a kind of pressure roller and a kind of band separator the separate case application utility model patent, it is broken and kernel sorting two large problems effect is fine to have solved nut.
The object of the present invention is to provide a kind of automatic flow process line for cracking and sorting nuts, a kind of system equipment that solves nut fragmentation, sorting, it all adopts mechanization production with sorting, the fragmentation of the former fruit of nut until sub-electing each road program of kernel, and each several part machinery forms a whole promptly streamlined production equipment continuously.Can reduce the benevolence rate of hindering of kernel, improve the yield of nut kernel greatly and guarantee that kernel takes off the quality of nuclear.
The present invention is realized that by following technical scheme automatic flow process line for cracking and sorting nuts is made up of following each unit; By hopper, (elevating hopper), material loading conveyer, bag-type dust machine, winnowing machine, dust removal machine, disintegrating machine, thick half smart extension set, smart extension set, select to close and form with sack filling machine.Their connected mode is to be that a ground bucket (former fruit hopper) connects the selection by winnowing charging equipment at first, connect winnowing machine again, be connected by winnowing machine conveyer belt and dedusting feeding device, the dedusting feeding device connects dust removal machine, dust removal machine connects broken feeding device, broken feeding device, broken feeding device and disintegrating machine are connected, disintegrating machine connects the rough segmentation feeding device, the rough segmentation feeding device connects thick half smart extension set again, thick half smart extension set divides feeding device to be connected with smart extension set by essence, and smart extension set discharging opening connects a hand picking platform, packs packing by sack filling machine then.In order to protect environment better, make selection by winnowing and dust in the dust removal process be reclaimed the spy and the bag-type dust machine has been installed is connect mutually with winnowing machine and dust removal machine with the dedusting pipeline.Its transmission system is by the conveyer belt between the motor on each unit and each unit and feeding device and pipeline connection.
Its course of work and principle are: material struggles against with sending into, make impurities in raw materials (stone by ground bucket outlet → selection by winnowing feeding device → winnowing machine, waddy, the grass hair) removes, make apricot flesh and the epidermis earth elimination → broken feeding device → disintegrating machine of the impurity remnants of raw material such as fruit stone epidermis will examine fragmentation by the flat conveyer belt of winnowing machine → dedusting feeding device → dust removal machine again, flat conveyer belt makes skin in disintegrating machine, benevolence compound → rough segmentation feeding device → thick half smart extension set makes and sieve away the remaining skin close with the kernel size and kernel → essence branch feeding device → smart extension set greater than the onal of kernel and onal less than kernel and kernel is separated with skin select kernel → cull board and transport through desk checking → packing.
The invention has the advantages that: 1. machining accuracy height, because reasonable in design the making of disintegrating machine of the present invention hindered the benevolence rate and be reduced to 1%, the benevolence rate is minimum to be not less than 10% and existing crumbling method is hindered.2. automaticity height, the present invention makes 90% above workload realize automatic and mechanical, and each production routine saves a large amount of manpowers and one of an administrative expenses manpower just saves 80%.3. with short production cycle, improve minimum 3 times with automatic production line of the present invention than stand-alone device productivity ratio.4. fragmentation and sorting index improve, and cooperate rationally because each program of streamline is combined closely, and fragmentation and sorting index can be reached more than 99%.Comprehensive above advantage claims the original creation of nut processing industry.
Figure of description: Fig. 1 is a structural representation of the present invention, among the figure: the 1st, bag-type dust dirt machine, the 2nd, dedusting pipeline, the 3rd, the ground bucket, the 4th, the selection by winnowing feeding device, the 5th, winnowing machine 6 is dedusting feeding devices, the 7th, dust removal machine, the 8th, broken feeding device, the 9th, disintegrating machine 10 is rough segmentation feeding devices, the 11st, and thick half smart extension set, the 12nd, the smart feeding device that divides, the 13rd, hand picking platform, the 14th, the smart extension set of belt.
Fig. 2 is the structure chart of winnowing machine among Fig. 1 of the present invention, among the figure: the 15th, the dedusting pipe interface, the 16th, selection by winnowing pipeline, the 17th, hopper, the 18th, blower fan, the 19th, fan supporter, the 20th, selection by winnowing frame, the 21st, heavy seeds (stone, soil block) recovering hopper, the 22nd, fruit stone recovering hopper, the 23rd, flat conveyer belt, the 24th, light impurity (grass hair, waddy) recovering hopper.
Fig. 3 is the structure chart of dust removal machine 7 among Fig. 1 of the present invention, Fig. 4 is the schematic cross-sectional view of dust removal machine 7, among the figure: the 25th, dedusting pipe interface, the 26th, circular outer rotary screen, the 27th, last sealing backplate, the 28th, motor, the 29th, motor pulley, the 30th, decelerator, the 31st, reducer pulley, the 32nd, the decelerator output chain gear, the 33rd, roller sprocket, the 34th, feed hopper, the 35th, support roller, the 36th, dustproof machine frame, the 37th, impurity recovering hopper, the 38th, almond recovering hopper, the 39th, side seal backplate, the 40th, internal and external cylinder supports connecting plate, and the 41st, rotary screen in the hexagon.
Fig. 5 is the structure chart of disintegrating machine 9 among Fig. 1 of the present invention, among the figure: the 42nd, (fruit stone rough segmentation) motor, the 43rd, motor pulley, the 44th, reducer pulley, the 45th, decelerator output chain gear, the 46th, fruit stone sorting elevating hopper, the 47th, cylinder input sprocket, the 48th, interior rotary screen, the 49th, inside spin plate, the 50th, support roller group, the 51st, crushing roll hopper, the 52nd, trough of belt crushing roll, the 53rd, the crushing machine reducer pulley, the 54th, motor pulley, the 55th, decelerator output chain gear, the 56th, decelerator, the 57th, motor, the 58th, crushing roll input sprocket, the 59th, pressure sprocket wheel, the 60th, line shaft driving wheel, the 61st, line shaft, the 62nd, the gear pair on the crushing roll shaft, the 63rd, frame, the 64th, conveyer belt, the 65th, the conveyer belt sprocket wheel, the 66th, reducer pulley, the 67th, decelerator sprocket wheel, the 68th, decelerator.
Fig. 6 is the structure chart of thick half smart extension set 11 among Fig. 1 of the present invention, among the figure: the 69th, frame, the 70th, kernel sieve aperture, the 71st, broken skin sieve aperture, the 72nd, inside spin plate, the 73rd, pre-sorting machine motor, the 74th, motor pulley, the 75th, reducer pulley, the 76th, decelerator, the 77th, decelerator transportation sprocket, the 78th, cylinder input sprocket, the 79th, interior rotary screen, the 80th, feed hopper, the 81st, support roller, the 82nd, disintegrating slag recovering hopper 83 is kernel recovering hoppers, the 84th, the onal recovering hopper.
Fig. 7 is the structure chart of the smart extension set 14 of belt among Fig. 1 of the present invention, among the figure: the 85th, frame, the 86th, reducer pulley, the 87th, smart extension set motor, the 88th, driven shaft, the 89th, sorting band, the 90th, jackshaft idle wheel, the 91st, jackshaft, the 92nd, last axle sprocket wheel, the 93rd, driving shaft, the 94th, last axle sprocket wheel, the 95th, elevating hopper.
The present invention is further elaborated below in conjunction with drawings and Examples: as shown in Figure 1, the present invention by ground bucket 3, winnowing machine 5, dust removal machine 7, disintegrating machine 9, thick half smart extension set 11 and smart extension set 14 and bag-type dust machine 1 totally seven parts forms, between each machine by selection by winnowing feeding device 4, dedusting feeding device 6, broken feeding device 8 and rough segmentation feeding device 10 and smart divide feeding device 12 substeps in order connection constitute a system.Between bag-type dust machine 1, winnowing machine 5 and dust removal machine 7, be communicated with by dedusting pipeline 2.The structure division of each unit is as follows.
1, the structure of winnowing machine as shown in Figure 2, front end in selection by winnowing frame 20 connects fan supporter 19, blower fan 18 is installed on it, selection by winnowing pipeline 16 pipelines 16 upper ends are installed on the frame 20 are equipped with hopper 17, its rear end is connected with the dedusting pipeline by dedusting pipe interface 15, being connected and installed 3 recovering hoppers with pipeline 16 below frame is heavy seeds recovering hopper 21, fruit stone recovering hopper 22 and light impurity recovering hopper 24.Conveyer belt 23 is installed below recovering hopper 22.
Its operation principle with order is: it is different with landing point and material and impurity sorting are come that winnowing machine mainly is based on impurity and the proportion of the almond track of conduct that do not coexist under the wind-force effect separately.Its job order is: initial material is by the hopper 17 of bucket 3 outlets in ground through selection by winnowing feeding device 4 input winnowing machines, material is fallen by the hopper end opening, simultaneously under the effect of power source blower fan, make material be subjected to the effect of horizontal direction, impurity that proportion is bigger such as stone soil block displacement minimum, at first fall into heavy seeds recovering hopper 21, smaller impurity such as waddy grass hair displacement maximum are fallen in the light impurity recovering hopper, have only the suitable material of proportion just can fall into the recovering hopper 22 of almond, fruit stone is exported in the flat conveyer belt 23 of hopper outlet, material (kernel) is transported to then carries out next process on the dedusting feeding device 6.
2, the structure of dust removal machine such as Fig. 3 are shown in Figure 4, and critical piece is to be connect by two-layer cylinder and carriage motor sprocket wheel to constitute.One cover rotary screen promptly is installed on support 36, is comprised that rotary screen 41, two rotary screens are supported by gripper shoe 40 in circular outer rotary screen 26 and the hexagon to connect, its outside is equipped with and is sealed in backplate 27 and side seal backplate 39 be sealed in it.On the end support feed hopper 34 is installed on rotary screen preceding, upper rear end is installed dedusting pipe interface 25 and the dedusting pipeline joins.An end is installed motor 28 and decelerator 30 on support, be connected with 31 usefulness belts by two belt pulleys 29, roll urceolus sprocket wheel 33 by decelerator output chain gear 32 again and connect, sprocket wheel 33 drives rotary screen and rotates, and impurity recovering hopper 37 and fruit stone recovering hopper 38 are installed on frame 36.
Its operation principle and program are: the screen-aperture of interior rotary screen is less than the almond external diameter, what interior rotary screen 41 was selected for use is hexagon, (fruit stone rotates with cylinder behind the rotary screen 41 in hopper 34 enters to make material from dedusting feeding device 6, the earth and the remaining pulp of fruit stone epidermis are broken away from fruit stone, make fruit stone outside cleaning.The impurity that breaks away from sifts out through sieve aperture 26 with the rotary screen rotation and falls into impurity recovering hopper 37, is suspended in aerial dust and is absorbed by the bag-type dust machine by dedusting interface 25.To fall into the recovering hopper 38 of material when material rolls in cylinder, and then change on the broken feeding device 8.
3, the structure of disintegrating machine as shown in Figure 5, its structure mainly is made up of fruit stone sorting part, fruit stone broken segment and fruit stone transport portion three parts.Fruit stone sorting part is made up of the interior rotary screen 48 and the inside spin plate 49 in different hole, aperture by sieving on the wall at whole frame 63 first halves, at its front end feed hopper 46 is arranged, its transmission device is progressively to be connect mutually by the belt chain respectively by motor 42, motor pulley 43, reducer pulley 44 and the decelerator output chain gear 45, cylinder input sprocket 47 and the support roller group 50 that are installed in frame 63 preceding upper ends to constitute.The fruit stone broken segment is the Lower Half in whole frame, and it mainly is to be main part by the paired crushing roll 52 of the principal and subordinate of trough of belt, and its upper end is equipped with elevating hopper 51, and conveyer belt 64 is installed below.Its transmission device is to be connected by the belt pulley 53 of motor 57 by belt pulley 54 and decelerator 56 to connect the driving wheel 60 on the driving shaft 61 again and then connect pressure sprocket wheel 59 and crushing roll input sprocket 58 through decelerator output chain gear 55 again.Its transport portion is that the belt pulley 66 of motor pulley connection reducer 68 connects conveyer belt sprocket wheel 65 by decelerator sprocket wheel 67 again, and conveyer belt 64 is passed in motion.
Its operation principle and program are: the cleaning material that is transmitted by feeding device 8 is sent into charging aperture 46 and is entered in the cylinder 48; ascending screening enters each elevating hopper 51 respectively through holes of drum; drop in the middle of breaker roll two rollers by each elevating hopper end opening; because being two ditches of belt grooves, breaker roll becomes the prismatic mouth relatively; fruit stone just in time is stuck in therebetween in the import; the extruding of rolling relatively of two rollers, pressure drops on the fruit stone shuttle limit, not only squeezes skin broken but also protected kernel.Under the fruit stone batch mixing of fragmentation, drop on the conveyer belt 64, be sent to again and carry out next process on the rough segmentation feeding device 10.
4, the structure of thick half smart extension set as shown in Figure 6, it is a drum-type rotary screen 79 in installing on frame 69, kernel sieve aperture 70 is arranged on it, also has onal sieve aperture 71, be equipped with spiral plate 72 in the sieve, frame 69 front ends are installed into hopper 80, and a cover transmission device motor 73, decelerator 76 belt pulley 74 and 75 and output chain gear 77, input sprocket 78 and one group of support roller 81 is separately installed in preceding upper end.Disintegrating slag recovering hopper 83 and onal recovering hopper 85 are installed under the frame.
Its operation principle and program are: the batch mixing after the fragmentation is conveyed into charging aperture 80 by feeding device 10 and enters in the rotary screen 79, be divided into two districts in the cylinder, first district's sieve aperture is little, the onal that sieve falls less than kernel falls into disintegrating slag recovering hopper 82, greater than the material in the local area sieve aperture along with cylinder turns to second area forward, because of the hole greater than kernel so kernel and the nuclear skin etc. that is same as kernel sift falls within the recovering hopper 83, change over to by conveyer belt and to carry out next process smart the branch on the feeding device 12, reclaim and fall into onal recovering hopper 84 from the screen drum other end greater than the onal of kernel.
5, smart extension set structure as shown in Figure 7: at frame 85 front ends motor 87 is installed, connection reducer belt pulley 86, connect jackshaft idle wheel 90 again, be connected with last axle sprocket wheel 92 again by chain, a driving shaft 91 is installed in the middle of the frame, segment distance is installed a driving shaft 93 above it, and it is driven shaft 88 of equidistant installation down, three outer package and support one deck sorting band 89.The upper end is installed into hopper 96 before frame.
Its operation principle and program are: roughly select later material and send into elevating hopper 96 through feeding device 12, elevating hopper 96 end openings will drop under the material on the sorting band 89 of refiner, kernel tumbles down along the slope of sorting band 89, drop in the kernel recovering hopper, pericarp will turn to the back with the sorting band and drop naturally or brush recovery through cleaning brush.The nuclear skin that is mixed in individually in addition in the kernel is promptly sent into cull board 13 and can be packed through manually selecting a little through next procedure again.
Claims (1)
1, a kind of automatic flow process line for cracking and sorting nuts, be by dedusting mechanism, crushing mechanism sorting mechanism and transmission mechanism constitute, it is characterized in that: mainly be by ground bucket 3, winnowing machine 5, dust removal machine 7, disintegrating machine 9, thick half smart extension set 11 and smart extension set 14 and bag-type dust machine 1 totally seven parts are formed, order is by selection by winnowing feeding device 4 between each machine, dedusting feeding device 6, broken feeding device 8, rough segmentation feeding device 10 and smart branch feeding device 12 substeps connection in order constitute a system, at bag-type dust machine 1 and winnowing machine 5, be communicated with by dedusting pipeline 2 between the dust removal machine 7, the design feature of each unit is respectively;
Winnowing machine 5 is installed blower fan 18 by frame 20 front ends, selection by winnowing pipeline 16 is installed on frame 20, hopper 17 is installed in pipeline 16 upper ends, its rear end be connected below the frame by dedusting pipe interface 15 and dedusting pipeline 2 and pipeline 16 to be connected and installed 3 recovering hoppers be heavy seeds recovering hopper 21, fruit stone recovering hopper 22 and light impurity recovering hopper 24, conveyer belt 23 is installed below recovering hopper 22
Dust removal machine 7 critical pieces are by a cover rotary screen is installed on the support 36, comprise rotary screen 41 in circular outer rotary screen 26 and the hexagon, two-layer rotary screen is supported by gripper shoe 40 and connects, sealing backplate 27 and side seal backplate 39 are housed on the frame, front end at rotary screen is equipped with feed hopper 34, dedusting pipe interface 25 is installed rearward end and dedusting pipeline 2 joins, and its power and transmission mechanism are installed in the preceding upper end of frame 36
The structure of disintegrating machine 9 is mainly by the smart portions of nut; Nut fruit crushing part and transport portion three parts form; The smart portions of nut is levied different interior rotary screen 48 with holes and inside spin plate 49 and is formed in that the first half of integral-rack 63 is porose on by the sieve wall; At its front end feed hopper 40 is arranged; Nut fruit crushing partly is the Lower Half at integral-rack; It mainly is to be main part by the paired crushing roll 52 of trough of belt principal and subordinate; Elevating hopper 51 is installed on it; Conveyer belt 64 is installed below; Conveyer belt 64 is positioned at the crushing roll bottom
The structure of thick half smart extension set 11 is drum-type rotary screens 79 in installing on frame 69, two sections of front and back are divided in the aperture on the compass screen surface, back segment has kernel sieve aperture 70, onal sieve aperture 71 is arranged on the leading portion, two sections screen-aperture differences are equipped with spiral plate 72 in the sieve, a sets of transmission mechanism is installed in the upper end before the frame, it is kernel recovering hopper 83 and disintegrating slag recovering hopper 82 and onal recovering hopper 85 that one cover recovering hopper is installed under the frame
The structure of smart extension set 14 is at the frame front end one cover power and transmission mechanism to be installed, its critical piece is that a driving shaft 91 is arranged in the middle of the frame, be equipped with driving shaft 93 with the one section distance in the above, down a lower shaft being installed at it is driven shaft 88, in the outer package of three axles and support one deck sorting band 89, at the frame front end feed hopper 96 is installed
The power drive mechanism of each machine is installed a cover motor, decelerator, belt pulley, output chain gear and input sprocket respectively and is combined, and also can adopt electric machine speed regulation and conjuncted direct drive mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93106948 CN1028147C (en) | 1993-06-16 | 1993-06-16 | Automatic flow process line for cracking and sorting nuts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93106948 CN1028147C (en) | 1993-06-16 | 1993-06-16 | Automatic flow process line for cracking and sorting nuts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1080825A true CN1080825A (en) | 1994-01-19 |
| CN1028147C CN1028147C (en) | 1995-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 93106948 Expired - Fee Related CN1028147C (en) | 1993-06-16 | 1993-06-16 | Automatic flow process line for cracking and sorting nuts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1028147C (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100539880C (en) * | 2007-09-30 | 2009-09-16 | 卢春贵 | Nut crusher |
| CN101946965A (en) * | 2010-08-27 | 2011-01-19 | 新疆机械研究院股份有限公司 | Nut shell breaking separator |
| CN102499419A (en) * | 2011-11-07 | 2012-06-20 | 常德市武陵区兴星机械厂 | Lotus seed grading shucker |
| CN103920644A (en) * | 2014-04-22 | 2014-07-16 | 承德亚欧果仁有限公司 | Kernel crushing and sorting device |
| CN106031917A (en) * | 2015-03-20 | 2016-10-19 | 沈阳金海隆兴农牧科技有限公司 | Corn impurity removing device and working method thereof |
| CN106144639A (en) * | 2016-08-20 | 2016-11-23 | 湖南天下洞庭粮油实业有限公司 | Grain transition conveying, remove impurity, separation system |
| CN106880061A (en) * | 2017-04-17 | 2017-06-23 | 新疆农业科学院农业机械化研究所 | Multifunctional nut rejuvenator |
| CN107470121A (en) * | 2017-09-18 | 2017-12-15 | 无锡厚发自动化设备有限公司 | A kind of screening technique of granule materials |
-
1993
- 1993-06-16 CN CN 93106948 patent/CN1028147C/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100539880C (en) * | 2007-09-30 | 2009-09-16 | 卢春贵 | Nut crusher |
| CN101946965A (en) * | 2010-08-27 | 2011-01-19 | 新疆机械研究院股份有限公司 | Nut shell breaking separator |
| CN101946965B (en) * | 2010-08-27 | 2012-05-30 | 新疆机械研究院股份有限公司 | Nut shell breaking separator |
| CN102499419A (en) * | 2011-11-07 | 2012-06-20 | 常德市武陵区兴星机械厂 | Lotus seed grading shucker |
| CN102499419B (en) * | 2011-11-07 | 2013-08-14 | 常德市武陵区兴星机械厂 | Lotus seed grading shucker |
| CN103920644A (en) * | 2014-04-22 | 2014-07-16 | 承德亚欧果仁有限公司 | Kernel crushing and sorting device |
| CN103920644B (en) * | 2014-04-22 | 2016-07-06 | 承德亚欧果仁有限公司 | A kind of pit crushing-separating apparatus |
| CN106031917A (en) * | 2015-03-20 | 2016-10-19 | 沈阳金海隆兴农牧科技有限公司 | Corn impurity removing device and working method thereof |
| CN106144639A (en) * | 2016-08-20 | 2016-11-23 | 湖南天下洞庭粮油实业有限公司 | Grain transition conveying, remove impurity, separation system |
| CN106144639B (en) * | 2016-08-20 | 2018-04-20 | 湖南天下洞庭粮油实业有限公司 | Grain transition conveying, removal of impurities, separation system |
| CN106880061A (en) * | 2017-04-17 | 2017-06-23 | 新疆农业科学院农业机械化研究所 | Multifunctional nut rejuvenator |
| CN107470121A (en) * | 2017-09-18 | 2017-12-15 | 无锡厚发自动化设备有限公司 | A kind of screening technique of granule materials |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1028147C (en) | 1995-04-12 |
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