CN101940230A - Automatic production device, system and method for wonton to be cooked - Google Patents
Automatic production device, system and method for wonton to be cooked Download PDFInfo
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- CN101940230A CN101940230A CN2009101513969A CN200910151396A CN101940230A CN 101940230 A CN101940230 A CN 101940230A CN 2009101513969 A CN2009101513969 A CN 2009101513969A CN 200910151396 A CN200910151396 A CN 200910151396A CN 101940230 A CN101940230 A CN 101940230A
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- Prior art keywords
- engaging mechanism
- base plate
- intermediate products
- won ton
- engaging
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
- A23L7/11—Filled, stuffed or multilayered pasta
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/063—Applying a folding, wrapping, rolling action
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/30—Filled, to be filled or stuffed products
- A21D13/31—Filled, to be filled or stuffed products filled before baking
Abstract
The invention relates to an automatic production device, a system and a method for wonton to be cooked. According to the automatic method for producing wonton to be cooked by an intermediate wonton product, the intermediate wonton product comprises a casing accommodating stuffing and is fixed by a middle part and opposite end parts. The middle part is arranged on a base plate; a first end part is aligned with a first engaging mechanism; and a second end part is aligned with a second engaging mechanism. The engaging mechanisms are operated to engage the end parts respectively at the first and second center lines; and the second center line is staggered with the first center line in the vertical direction. The engaging mechanisms are rotated to make the first and second end parts bend toward the middle part. The second end part is overlapped with the first end part with further rotation. A compression force is applied to the overlapped first and second end parts to form finished wonton to be cooked.
Description
Technical field
The present invention relates to wait to cook the production of (ready-to-cook) won ton.Relate in particular to and be used for the system and method that large-scale production waits to cook won ton, won ton described to be cooked has with home built waits to cook the closely similar shape of won ton and other characteristics.
Background technology
Won ton is popular food variety, is made of the outside dough housing that has comprised edible filler (for example meat, shrimp, condiment etc.) usually.Won ton preparation mainly is made of the following step: with outside dough skin around filler folding and sealing cook won ton and cook (for example boil, fried or the like) to form won ton to be cooked, to treat then.
Won ton is similar to the group or the wheaten food kind of other band fillings, for example dumpling (tortellini) or even little side's dumpling (ravioli) substantially.But except having different tastes and quality (promptly different along with the batching that is used for external shell and filler), won ton is characterised in that unique shape.What need clarification is, different regions in the world, and won ton may have different preferable shape; For the application's purpose, " won ton shape " refers to China's half pentagon won ton (for example folding arms in the Sichuan cuisine) of custom traditionally, and for this shape, each end of crust is folded and is pressed onto the middle part.Although the won ton shape is approaching with dumpling to a certain extent, for the earnest client of won ton, be easy to see the significant difference between them.
Make by hand and wait that the way of cooking won ton has been used many years, large-scale production is waited to cook won ton and is also mainly carried out with manual type always.May be that shape is similar to a certain extent to dumpling owing to won ton, attempt to adopt automatic dumpling machine to take large-scale production won ton to be cooked so carried out some.But the result that these effort obtained is limited.For example, may have very good to eat taste although the present inventor has been found that the won ton to be cooked by the dumpling machine manufacturing, this product itself " looking " is unlike won ton, but the shape of dumpling.Note, produce dumpling and won ton and all relate to substantially the edible filler is deposited on microscler dough pieces or the dough molding body (form), then dough is folded on himself.Subsequently, the opposite end of the housing that folded like this is crooked towards each other and force together, this opposite end is bonded to each other or engage.For dumpling, position of bonding each end be side by side, and separate by the remainder (promptly) of housing, make dumpling have the shape of ring-type.On the contrary, for won ton, opposite end superimposed together (being the position stacked on top of one another) be expressed to then filler group near.In addition, the periphery edge of won ton is also upwards bent.Have been found that not this shape of reproducible of automatic dumpling machine, the sophisticated buyer can find out the difference between the thing of the thing of dumpling shape and won ton shape soon.For example, the mode that is arranged side by side of each end of dumpling is visually obviously different with the arranged superposed mode of won ton.In addition, as shown in figure 16, dumpling has alar part in the both sides of each bonded end, and these are significantly different with won ton, and has caused the difference of cooking requirement and taste/quality.
Consider above-mentioned situation, need the system and method for automation to come large-scale production to have the won ton to be cooked of traditional won ton shape.
Summary of the invention
Some aspect relates to and is used to produce the automatic mode of waiting to cook won ton in accordance with the principles of the present invention.This method comprises provides the won ton intermediate products, and described won ton intermediate products comprise the dough housing, and described dough housing forms the bag portion that holds the edible filler.Aspect this, intermediate products are limited by middle body, first end and the second end.Filler is maintained at the central portion office.First end and the second end extend in opposite mode from middle body.The intermediate products that provide like this are placed on the base plate, and described base plate defines the plane, and first end is aimed at first engaging mechanism, and the second end is aimed at second engaging mechanism.First engaging mechanism is operated automatically to mesh first end in the first engagement centerline.Second engaging mechanism is operated similarly automatically to mesh the second end in the second engagement centerline.The second engagement center line staggers with respect to the plane and the first engagement center line of base plate in vertical direction.Motor-driven driver element is operated so that first engaging mechanism rotates with respect to base plate, thus with first end towards the middle body bending, and make second engaging mechanism with respect to base plate rotation so that the second end towards the middle body bending.Along with the rotation of first and second engaging mechanisms, the second end and first end are overlapping and cover thereon.Extruding force is applied on the first and second overlapping ends, so that the won ton to be cooked of the bonding formation completion of overlapping end.First and second engaging mechanisms are discharged from waiting to cook won ton, and the product of completion is ejected from base plate.By this method, the won ton to be cooked with acceptable shape can be with the mode large-scale production of automation, and accepted well by the consumer of different demands.Tail side to intermediate products when in certain embodiments, this method also is included in first, second engaging mechanism rotation applies lifting power.
Other aspects relate to a kind of former in accordance with the principles of the present invention, are used for by won ton intermediate products production won ton to be cooked.The won ton intermediate products comprise the dough housing, and the dough housing forms the bag portion that holds the edible filler, and the dough housing also defines middle body and opposite first end and the second end.In the case, this former comprises base plate mechanism, first and second engaging mechanisms and driver element.Base plate mechanism comprises base plate, and base plate defines the plane, and base plate mechanism is configured to optionally intermediate products be remained on known spatial locations place on the base plate, that have the intermediate products center line.First and second engaging mechanisms are arranged in the two opposite sides of intermediate products center line.In addition, these engaging mechanisms comprise at least one finger piece that forms mating surface.Finger piece is movable between release conditions and engagement.In addition, the engagement center line of under engagement, establishing by mating surface at least in part.Aspect this, the engagement center line of first engaging mechanism is different from the upright position of the engagement center line of second engaging mechanism with respect to the plane of base plate with respect to the upright position on the plane of base plate.Driver element is suitable for optionally making first and second engaging mechanisms to rotate with respect to base plate.By such structure, this former is suitable for intermediate products are positioned on the base plate, by engaging mechanism and driver element each opposite end is meshed and made it to bend to overlapping structure with respect to middle body, and apply extruding force to form the won ton to be cooked of completion to overlapping part.In certain embodiments, this former also comprises lifting mechanism, and lifting mechanism is associated with base plate and is suitable for applying lifting power upwards to the tail side that is arranged in the intermediate products on the base plate.
Other aspects relate to a kind of system that waits to cook won ton that is used to produce in accordance with the principles of the present invention.This system comprises that intermediate products form station and above-mentioned former.Intermediate products form station and comprise injection device and fold mechanism, and the filler of certain volume can be assigned on the dough molding body, then with the dough molding folded body with the generation intermediate products.Cutter sweep is set can also for this system, this cutter sweep is suitable for being formed by the bar of dough the sheet of dough.In relevant embodiment, fold mechanism has formed outlet, and intermediate products eject from described outlet, and this outlet is positioned at and the contiguous place of the base plate of former.
Description of drawings
Fig. 1 is according to the principle of the invention and is suitable for being waited to cook by the production of won ton intermediate products the stereogram of the former of won ton;
Fig. 2 is the stereogram of the equipment of Fig. 1, illustrates the base plate mechanism that is in spacing state;
Fig. 3 A and Fig. 3 B are the side views of the equipment of Fig. 1, illustrate the operation of base plate mechanism;
Fig. 4 is the stereogram of the equipment of Fig. 1, illustrates the operation of each engaging mechanism parts that are in clamp position;
Fig. 5 A is the front view of the equipment of Fig. 4;
Fig. 5 B is the side enlarged drawing of the equipment some parts of Fig. 5 A;
Fig. 6 is the stereogram of the equipment of Fig. 1, illustrates the rotation of each engaging mechanism to case of bending;
Fig. 7 A and Fig. 7 B are the side views of the equipment of Fig. 1, illustrate the operation of pressing mechanism;
Fig. 8 A and Fig. 8 B are the side views of the equipment of Fig. 1, illustrate the operation of lifting mechanism;
Fig. 9 is the block diagram of won ton production system in accordance with the principles of the present invention;
The simplification vertical view of Figure 10 illustrates the shape of won ton intermediate products;
Figure 11 is the cutaway view of the intermediate products part of Figure 10;
Figure 12 A is the side view of the equipment of Fig. 1 in the starting stage that middle product is handled;
Figure 12 B is the front view of the equipment of Figure 12 A;
Figure 13 is the simplification top perspective views of won ton intermediate products in the process of being handled by the equipment of Fig. 1;
Figure 14 is the side view of the equipment of Fig. 1, illustrates and apply lifting power on the won ton intermediate products;
Figure 15 A is the stereogram of an equipment part when applying extruding force on the won ton intermediate products of Fig. 1;
Figure 15 B is the simplification top perspective view of waiting to cook won ton according to principle manufacturing of the present invention;
The schematic diagram of Figure 16 has illustrated near each bonded end, the difference between dumpling and the won ton.
The specific embodiment
Fig. 1 shows a kind of structure of former 20 in accordance with the principles of the present invention, and this equipment is used for producing won ton to be cooked by won ton intermediate products (intermediate product).This equipment 20 comprises base plate mechanism 22, first engaging mechanism 24, second engaging mechanism 26, optional driver element 28, pressing mechanism 30 and optional lifting mechanism 32 (label illustrates substantially).The details of each parts will be described hereinafter.But generally speaking, base plate mechanism 22 can temporarily remain on the won ton intermediate products known spatial locations place with intermediate products center line. Engaging mechanism 24,26 is arranged on the two opposite sides of intermediate products center line, on one's body being used for also folding into it certainly by the operation of driver element 28 subsequently intermediate products engagements (promptly clamping).Pressing mechanism 30 is configured to extruding force is applied on the intermediate products, and lifting mechanism 32 applies lifting power to the tail edge of intermediate products.Like this, by these actions, what former 20 was produced completion waits to cook the won ton product, and this product has shape and the outward appearance closely similar with home built won ton, comprises the end of overlapping (being stacked on top of one another) that the operation by engaging mechanism 24,26 gets.The shape of this expectation is extremely remarkable with the differentiation of product that is formed by dumpling machine.Although it is not shown among Fig. 1, but equipment 20 can also comprise more features, for example framework and controller, wherein, one or more parts among each parts 22-32 are assembled into described framework, and described controller is controlled the operation of these parts 22-32 and coordinated.Equipment 20 can also comprise and prevents intermediate products or wait to cook the device of chaos products with adhesive to the parts of equipment 20, for example is used for flour (for example wheat flour) is dispensed onto the device in the base plate mechanism 22.Such device is well known in the art, therefore will no longer describe in detail.
Stopping means 42 can interrelate with base plate 40, and moves to spacing state (Fig. 2) from the retracted mode of Fig. 1 in kneed mode (articulate), and under described retracted mode, stopping means 42 is from stayed surface 44 withdrawals; And under described spacing state, stopping means 42 is projected into the top, plane of stayed surface 44 and intersects with it.For example, stopping means 42 can be assembled into connecting rod 50, and described connecting rod 50 comprises first bar 52 that is pivotally connected to second bar 54.Second bar 54 is connected to the drive motor (not shown), and described drive motor makes second bar 54 around pivotal point 56 rotations (being counterclockwise for the direction relations of Fig. 1).This motion then with first bar 52 and the stopping means 42 that is attached thereto with respect to base plate 40 guiding (for example one or more guide (not shown) that retrain by motion) upwards to first bar 52.But be appreciated that stopping means 42 and connecting rod 50 and associated drives parts can adopt with shown in the different various ways of form.In addition, although only show a stopping means 42, in other embodiments two or more can be set.In addition, stopping means 42 also can be arranged in " top " of base plate 40 and move downward with from retracted mode to spacing state.In any case, with reference to Fig. 3 A and Fig. 3 B, the stop surface 60 that stopping means 42 is established, this surface selectivity ground is mobile between the retracted mode of Fig. 3 A and the spacing state shown in Fig. 3 B.Under spacing state, stop surface 60 is outstanding from the stayed surface 44 of base plate 40 with front end 46 close vicinity, by (for example to the propulsion of middle product (not shown), for the direction relations of Fig. 3 B to left movement) limit, and the intermediate products (not shown) is temporarily remained on known place, forward direction locus, otherwise these intermediate products will be sent on the stayed surface 44.
Get back to Fig. 1 and in addition with reference to Fig. 4, first engaging mechanism 24 and second engaging mechanism 26 can be closely similar, thereby following explanation to second engaging mechanism 26 is equally applicable to first engaging mechanism 24.Engaging mechanism 26 is similar to jaw portion (jaw) in certain embodiments, comprise relative first finger piece (finger) 70 and second finger piece 72 and motor-driven driving mechanism 74 (label illustrates substantially) substantially, described motor-driven driving mechanism 74 can make finger piece 70,72 relative to each other move with articulated manner between opening or release conditions (Fig. 1) and state that seals substantially or engagement (Fig. 4).Especially, finger piece 70,72 forms mating surface 76,78 (be appreciated that in the view of Fig. 1 the mating surface 76 of first finger piece 70 is visible, and the mating surface 78 of second finger piece 72 has been covered, thereby label being substantially) respectively. Mating surface 76,78 parallel substantially (for example, with the deviation of complete parallel relation in 5 °), the vertical interval between the mating surface 76,78 in release conditions (Fig. 1) down than bigger under engagement (Fig. 4).Like this, the distance of being established between mating surface 76,78 under the engagement is by driving mechanism 74 regulation, and approximates the expection thickness that (for example slightly less than) is arranged in intermediate products part therebetween.
Although engaging mechanism 24,26 can similarly be constructed each other, engaging mechanism 24,26 can be different aspect one or more with respect to the layout of base plate 40.For example, because hereinafter described, in some structure, the finger piece 70,72 of first engaging mechanism 24 can be more forward than the finger piece 70,72 of second engaging mechanism 26 in the vertical.In other words, the finger piece 70,72 of first engaging mechanism 24 with respect to the longitudinal pitch between the front end 46 (this front end has characterized the forward direction locus) of base plate 40 less than the finger piece 70,72 of second engaging mechanism 26 with respect to the fore-and-aft distance between this front end 46.
Alternatively or additionally, at least under the engagement of Fig. 4, the finger piece 70,72 of first engaging mechanism 24 is in vertical direction a little less than the finger piece 70,72 of second engaging mechanism 26.For example shown in Fig. 5 A, under the engagement of first, second engaging mechanism 24,26, established between the finger piece 70,72 of first engaging mechanism 24 between the finger piece 70,72 of first engagement center line 90, the second engaging mechanisms 26 and established the second engagement center line 92.For the direction relations of Fig. 5 A, the first engagement center line 90 is in the second engagement center line, 92 belows in vertical direction.In other words, the mating surface 76 of first finger piece 70 of first engaging mechanism 24 is lower than the mating surface 76 of first finger piece 70 of second engaging mechanism 26 in vertical direction.Like this, plane with respect to the stayed surface 44 of base plate 40, engagement center line 90,92 staggers in vertical direction each other, more clearly illustrate this relation in the side-looking enlarged drawing of Fig. 5 B, show the relative section of first, second engaging mechanism 24,26 that is in engagement among this figure in mode side by side.In addition, the mating surface 76,78 of the finger piece 70,72 of first engaging mechanism 24 established with second engaging mechanism 26 in different extension angles.Especially, for the front end 46 of base plate 40, the mating surface 76,78 of first engaging mechanism 24 projects upwards (have an appointment in this embodiment 7 ° angle) with respect to base plate 40 on the direction that extends back from front end 46.On the contrary, the mating surface 76,78 of second engaging mechanism 26 outstanding downwards on the direction that extends back with respect to front end 46 (have an appointment in this embodiment 7 ° angle).As mentioned below, the finger piece 70,72 of engaging mechanism 24,26 at least under engagement different extension angle and/or vertical height help the bending in manufacture process, the won ton intermediate products expected.
Get back to Fig. 1 also in addition with reference to Fig. 6, driver element 28 can make engaging mechanism 24,26 rotate between original state (Fig. 1) and case of bending (Fig. 6).Aspect this, the various ways that driver element 28 can take the structure with engaging mechanism 24,26 to match can comprise electric motor driven rack-and-pinion structure in certain embodiments.But this is one of acceptable structure, and for this structure, tooth bar 100 (Fig. 1 helps watching most) is driven with linear mode by the motor (not shown).In addition, corresponding gear mass is coupled to each engaging mechanism 24,26 respectively.Notice that gear mass has been covered in the view of Fig. 1 and Fig. 6, but in Fig. 5 A, can see gear mass 102,104.First gear mass 102 is coupled to first engaging mechanism 24, and second gear mass 104 is coupled to second engaging mechanism 26.Tooth that gear mass 102,104 is set and the engagement of the tooth of tooth bar 100.Like this, by the motion of tooth bar 100, gear mass 102,104 rotations, thus moment is applied to corresponding engaging mechanism 24,26 and causes its rotation (for example, the finger piece 70,72 of first engaging mechanism 24 rotates integratedly).In some structure, the operation of driver element 28 makes engaging mechanism 24,26 rotate to case of bending (Fig. 6) from original state (Fig. 1) at least simultaneously.In other embodiments, driver element 28 can comprise less delay, makes to initiate the rotation of first engaging mechanism 24 a little earlier than the rotation of second engaging mechanism 26.In other embodiments, driver element 28 can adopt multiple other forms, can comprise and also can not comprise the rack-and-pinion design.For example, independent SERVO CONTROL motor is set for engaging mechanism 24,26 respectively; Can adopt device based on cam; Or the like.Therefore, " driver element " according to the present invention contained engaging mechanism 24,26 the two single drive unit of all operating, also contained two (or more a plurality of) drive units respectively engaging mechanism 24,26 being operated independently of one another.
With reference to Fig. 1, optionally pressing mechanism 30 can comprise bar 110 substantially and bear surface 112.Bar 110 ends at the end 114 of exerting pressure, and is driven with linear mode between rise state (Fig. 1) and squeezed state hereinafter described by the motor (not shown).Bear surface 112 and aim at bar 110 in the axial direction, form or be formed on this stopping means 42 by above-mentioned stopping means 42 in certain embodiments.
No matter concrete structure how, Fig. 7 A and Fig. 7 B illustrate the conversion of pressing mechanism 30 best.Under the rise state of Fig. 7 A, the end 114 of exerting pressure of bar 110 is removed from bearing surface 112; On the contrary, under the squeezed state of Fig. 7 B, making the end 114 of exerting pressure with to bear the surface 112 very approaching.The distance of exerting pressure end 114 and bearing between the surface 112 under squeezed state is scheduled to, and selects according to the expection general thickness that will place material therebetween.Especially, this distance is selected as won ton crust dough layer is realized the extruding of its uniqueness, and don't can crush excessively or press and wear dough.In certain embodiments, exert pressure end 114 with bear the surface and 112 be arranged to define corresponding non-perpendicular angle with respect to the axis of bar 110.But in other structures, exert pressure end 114 and bear the surface 112 can be with respect to the axis normal of bar 110.In addition, pressing mechanism 30 can also take to be suitable for providing multiple other forms of required extruding force, can comprise the bar that can not comprise that also linear mode drives.In other embodiments, engaging mechanism 24,26 can be configured to implement the extruding action when the won ton intermediate products are carried out bending, thereby can eliminate independent pressing mechanism 30.
Return Fig. 1, optionally lifting mechanism 32 can be arranged to the part of roller device 120.Roller device 120 comprises driven roller 122 substantially, and driven roller 122 is being adjacent to base plate 40 with stopping means 42 opposite those sides.In some structure, roller 122 comprises along the cut-away area 124 of roller 122 length directions.As mentioned below, cut-away area 124 is convenient to intermediate products are loaded on the base plate 40.In any case, and in addition with reference to Fig. 8 A and Fig. 8 B, lifting mechanism 32 also comprises the protuberance (tab) 126 that radially extends from the neighboring of roller 122.Protuberance 126 can be positioned at the center with respect to the length direction of roller 122, and can take multiple shape and size.Roller 122 (thereby protuberance 126) is arranged such that with respect to base plate 40: along with the rotation of roller 122, protuberance 126 optionally enters the zone of base plate 40, thereby the intermediate products (not shown) that is positioned on the base plate 40 is worked.
Especially, in the view of Fig. 8 A, roller 122 is arranged with rotation mode, is made protuberance 126 be in substantially outside the zone of base plate 40.Rotate to the rotation deployment scenarios (promptly clockwise) of Fig. 8 B by roller 122 from the deployment scenarios of Fig. 8 A, protuberance 126 enters the zone of base plate 40, and applies the lifting campaign.As mentioned below, this lifting campaign is applied on the intermediate products that are stored on the base plate 40, to form local folding.
Above-mentioned former 20 can be with acting on a part of producing the won ton production system wait to cook won ton.Fig. 9 illustrates a kind of such system 150 with the form of block diagram, and this system comprises that cutting part 152, filler preparation station 154, intermediate products form station 156, this forming device 20 and gatherer station 158.The 152-158 that stands can take various forms known in the art.By and large, cutting station 152 can be with bar cutting conglobate or the piece (or shape of other expectations) of dough.Filler preparation station 154 is incorporated into slimy denseness with the filler ingredient groups.
Intermediate products form station 156 and will make up with the desired amount of coming self filler preparation station 154 or the filler of intended volume from the dough pieces of cutting station 152, obtain intermediate products.Aspect this, intermediate products form station 156 can comprise fold mechanism known in the art and injection device, is used for filler is assigned to dumpling piece, and dumpling piece is folded on himself.For example, Figure 10 illustrates by circular piece 162 and a certain amount of filler 164 and forms intermediate products 160.Sheet 162 is folded to himself to be gone up to limit housing 166, and housing 166 has formed bag portion 168, and filler 164 is contained in the described bag portion.Intermediate products 160 can be described to have or define middle body 170 and opposite first end 17 and the second end 174.Filler 164 is arranged in the middle body 170, and extend from middle body 170 in opposite mode end 172,174.In addition, these parts 170-174 also is defined as the periphery 176 (label illustrates substantially) of intermediate products 160 together and comprises front side 178 and rear side 180.For the vertical view of Figure 10, periphery 176 has alphabetical D shape, and front side 178 is more straight comparatively speaking, and rear side 180 bends to approximate half-circular.Perhaps, have when being not the shape of bending (for example square, rectangle etc.) at sheet 162, it not is semi-circular shape that rear side 180 also can present.As the further reflection of Figure 11 institute, the folded structure of housing 166 has been established upper strata 182 and lower floor 184, and upper strata 182 defines the upper surface 186 of intermediate products 160, and lower floor 184 defines lower surface 188.Thereby these layers 182,184 are exerted pressure each other along rear side 180 and are bonding.
Under the situation that the shape of middle product 160 is understood to some extent, former 20 is operated, and intermediate products 160 is changed into the won ton to be cooked of completion.For example, from Figure 12 A and 12B, former 20 at first is arranged to form station 156 (illustrating with the square frame form) from middle product and receives intermediate products 160, for example forms the outlet next-door neighbour's at station 156 feed mechanism 200 by position and intermediate products.Feed mechanism 200 can comprise the above-mentioned roller 122 and second roller 202.Roller 122,203 will be stood and 156 slightly mesh with the intermediate products 160 that distribute, and cut-away area 124 provides the space on every side in the bag portion 168 of expanding.Note, omitted engaging mechanism 24,26 among Figure 12 A so that illustrate the deployment scenarios of intermediate products 160 better along base plate 40.
Before being about to send intermediate products 160, base plate mechanism 22 operation is being arranged in stopping means 42 spacing state (being that stop surface 60 projects upwards from base plate 40), and engaging mechanism 24,26 is rotated to original state.In addition, engaging mechanism 24,26 is actuated to release conditions, under this state, has big gap between the corresponding finger piece 70,72.Then intermediate products 160 are delivered on the stayed surface 44 of base plate 40, moved till the 178 contact stop surface 60 of front side along feeding direction F (Figure 12 A).Stayed surface 44 and stop surface 60 are positioned at intermediate products 160 known place, locus so together, first end 172 is aimed at (for example being arranged between the finger piece 70,72 of first engaging mechanism 24) with first engaging mechanism 24, and the second end 174 is aimed at second engaging mechanism 26 similarly, shown in Figure 12 B.
Then engaging mechanism 24,26 is activated to mesh (for example clamping) with respective end portions 172,174.For example, these second finger pieces 72 can side by side be driven towards corresponding first finger piece 70 with linear mode.In any case engaging mechanism 24,26 is converted to above-mentioned engagement (Fig. 4), and mesh (for example clamping) with respective end portions 172,174 tightly.
With this transformation while of engaging mechanism 24,26, perhaps following closely, base plate mechanism 22 is converted to retracted mode, and under this state, stopping means 42 leaves from base plate 40.Driver element 28 operations are so that engaging mechanism 24,26 original states from Figure 12 B rotate to the described case of bending with reference to Fig. 6 then.By this rotation, engaging mechanism 24,26 with respective end portions 172,174 towards middle body 170 bendings.In certain embodiments, the above-mentioned timing situation that vertically staggers relation and/or driver element between the engaging mechanism 24,26 makes first end 172 omit earlyly towards middle body 170 bendings than the second end 174.In addition, the faulting open relation (Fig. 5 A) between the engagement center line 90,92 will be positioned to a little less than the second end 174 through bending through crooked first end 172, and prevents that end 172,174 directly is adjacent to each other in the bending motion process.The optional tilting zone 48 (Fig. 1) of stayed surface 44 can be used for more up hill and dale the second end 174 being directed on the first end 172.
After the rotation that case of bending carries out finished, the second end 174 overlapped onto on the first end 172 and (for example covers thereon) at engaging mechanism 24,26.Figure 13 more clearly illustrates this relation.As shown in the figure, the front side 178 of first end 172 is by towards 178 bendings of the front side of middle body 170.The front side 178 of the second end 174 is similarly by towards middle body 170 bendings, but is positioned partially at first end 172 tops or from its process.In other words, the lower surface 188 (marking substantially in Figure 13) of the second end 174 is positioned on upper surface 186 tops of first end 172.It is most advanced and sophisticated to be further appreciated that from Figure 13 first end 172 and the second end 174 end at separately in addition; Along with the rotation of first engaging mechanism 24 and second engaging mechanism 26, the tip of the second end 174 will contact the outer surface of first end 172, and the tip of first end 172 will contact the inner surface of the second end 174.
In some structure, as shown in figure 14, in above-mentioned bending operation, extra lifting power or folding power are applied to the tail side 180 of intermediate products 160.For example, under the situation that is provided with optional roller 122, this optional roller 122 is rotation continuously in the rotary course of engaging mechanism 24,26, thereby protuberance 126 is applied to lifting power on the tail side 180.As a result, tail side 180 is had more folding angle by upwards folding along middle body 170.
Whether no matter lifting power is applied to tail side 180, is maintained under the situation of case of bending at engaging mechanism 24,26, operates pressing mechanism 30 then extruding force is applied on the overlapping region of end 172,174.For example shown in Figure 15 A, bar 110 moves towards bearing surface 112 (Fig. 1), thereby the contact portion of middle product 160 between the two pushed.Extruding action causes bonding or effective joint (that is, the upper surface 186 of first end 172 engages with the lower surface 188 of the second end 174) between the overlapping region of end 172,174.Notice that Figure 15 A has also reflected the interface zone place between end 172,174, have the layer (being two layers of first end 172 and two layers of the second end 174) of four doughs abreast.This is consistent with common won ton, and it is different with dumpling, in dumpling, because the dough housing is repeatedly folding or crooked, there is the layer of four doughs in side by side interface zone between these ends, but the alar part that forms by these ends with respect to this interface with an angle (for example near the right angle) extension (referring to Figure 16).In addition, crooked and/or extruding action also makes first end 172 closely near middle body 170.Note, the extruding that vertically applies is selected and be applied to the centerline of waiting to cook won ton 220 (for example being represented by extruding point 222) that has now completed effectively in Figure 15 B, and cause closely sealing, wait that with what prevent gained cooking the won ton product cooking subsequently deformation takes place in the process.
After applying extruding force, bar 110 (or other force application apparatus) is contracted, and engaging mechanism 24,26 is converted to release conditions.Then, engaging mechanism 24,26 rotates back to original state shown in Figure 1, and that has now completed waits that cooking won ton 220 ejects or release from base plate 40.For example, base plate mechanism 22 can be operated into spacing state (for example raised position), and won ton 220 is along bearing surface 112 to lower slider and leave former 20 (along the feeding direction F of Figure 12 A).Then, the won ton 220 of completion and won ton that other form similarly are collected in (Fig. 9) in the gathering station 158.Simultaneously, new won ton intermediate products 160 are sent on the stayed surface 44, and above-mentioned won ton is shaped to handle and is repeated to carry out.
Of the present inventionly wait to cook won ton formation system, equipment and method provides significant improvement than existing design.Can produce won ton to be cooked on a large scale automatically, and have shape and other characteristics closely similar, comprise the arranged stacked structure of won ton end (or alar part) with home built won ton.As a result, system of the present invention, equipment and method distinguish with the dumpling manufacturing installation.
Although describe the present invention, it will be understood by those skilled in the art that and not break away from the spirit and scope of the present invention carrying out various changes aspect form and the details with reference to preferred embodiment.For example, although former 20 has been described as having a treating stations (i.e. one group of engaging mechanism 24,26), but in other structures, this equipment can be configured to handle simultaneously two (or more a plurality of) won ton intermediate products (for example by comprising two groups of (or more groups) engaging mechanisms 24,26).In addition, the jaw shape form of engaging mechanism 24,26 is just according to a kind of acceptable structure of the present invention.In other embodiments, engaging mechanism 24,26 can comprise respectively with respect to the movable single arm in backplanes support surface 44 or finger piece (for example form oar or stop with the form of oar).Under the situation of this replacement structure, stayed surface 44 can comprise tilting zone 48, and the engagement center line 90,92 that staggers is then established with respect to the engaging mechanism arm in this zone.As a result, the rotation of engaging mechanism arm has caused the arranged superposed situation of won ton intermediate products as mentioned above, and can apply required extruding force naturally and do not need independent pressing mechanism.
Claims (29)
1. one kind is used to produce the automatic mode of waiting to cook won ton, and described method comprises:
The won ton intermediate products are provided, and described won ton intermediate products comprise the dough housing, and described dough housing forms the bag portion that holds the edible filler, and described intermediate products are limited by following part:
Middle body, described filler are maintained at described central portion office;
First end extends from described middle body,
The second end extends in the mode opposite with described first end from described middle body;
Described intermediate products are placed on the base plate that defines the plane, comprise and described first end is aimed at first engaging mechanism and described the second end is aimed at second engaging mechanism;
Operate described first engaging mechanism automatically to mesh with described first end in the first engagement centerline;
Operate described second engaging mechanism automatically to mesh with described the second end in the second engagement centerline;
Wherein, the described second engagement center line staggers with the described first engagement center line in vertical direction with respect to the plane of described base plate;
Operate motor-driven driver element, described first engaging mechanism is rotated with respect to described base plate, so that described first end is towards described middle body bending;
Operate motor-driven driver element, described second engaging mechanism is rotated with respect to described base plate, so that described the second end is towards described middle body bending;
Wherein, along with the rotation of described first engaging mechanism and described second engaging mechanism, described the second end is overlapping and be covered on the described first end;
Apply extruding force to overlapping described first end and described the second end, so that these ends are bonding to form the won ton to be cooked of completion;
Operate described first engaging mechanism and described second engaging mechanism to discharge won ton described to be cooked; With
Eject won ton described to be cooked from described base plate.
2. method according to claim 1, wherein, the periphery of described intermediate products is limited jointly by described middle body and described first end and described the second end, and comprise front side and tail side, wherein, operate motor-driven driver element so that the step that described first engaging mechanism is rotated comprises: the front side that makes described first end is towards the bending of the front side of described middle body.
3. method according to claim 2, wherein, operate motor-driven driver element the step of described second engaging mechanism rotation is comprised: the front side that makes described the second end is towards the bending of the front side of described middle body.
4. method according to claim 3, wherein, along with the rotation of described first engaging mechanism and described second engaging mechanism, the described first end of preceding side contacts of described the second end.
5. method according to claim 1, wherein, the dough housing of described intermediate products comprises the upper and lower, wherein, along with the rotation of described first engaging mechanism and described second engaging mechanism, the lower floor of described the second end is positioned on the upper strata of described first end.
6. method according to claim 1, wherein, the rotation of described first engaging mechanism and described second engaging mechanism is simultaneous substantially.
7. method according to claim 1 wherein, was initiated the rotation of described first engaging mechanism before described second engaging mechanism is about to rotation.
8. method according to claim 1, wherein, the described second engagement center line is positioned at the described first engagement center line top in vertical direction.
9. method according to claim 1, wherein, described first end and described the second end end at the tip respectively, wherein, rotation along with described first engaging mechanism and described second engaging mechanism, the tip of described the second end contacts the outer surface of described first end, and the tip of described first end contacts the inner surface of described the second end.
10. method according to claim 1, wherein, described first engaging mechanism comprises relative a plurality of finger pieces, and wherein, the step of operating described first engaging mechanism comprises: another person in described finger piece drives with linear mode with one in the described finger piece.
11. method according to claim 1 wherein, places the step on the base plate to comprise described intermediate products:
The operation stopping means is to establish stop surface, and vertically extend substantially on the described plane of described stop surface and described base plate; And
Described intermediate products are slided, the described stop surface of side contacts before described along described base plate.
12. method according to claim 11 wherein, places the step on the base plate also to comprise described intermediate products:
Operate described stopping means, make described stop surface from withdrawing with described front side state of contact.
13. method according to claim 1, wherein, the periphery of described intermediate products is limited jointly by described middle body and described first end and described the second end, and comprises front side and tail side, and described method also comprises:
Tail side to described intermediate products applies lifting power, to form the afterbody sweep waiting to cook in the won ton of described completion.
14. method according to claim 13, wherein, the described step that applies lifting power is with the step that makes the rotation of described first engaging mechanism and makes that at least one side by side takes place substantially in the step of described second engaging mechanism rotation.
15. method according to claim 13, wherein, the described step that applies lifting power comprises:
Roller is provided, and described roller has the protuberance of radial projection; With
Make described roller rotation, make described protuberance contact the lower surface of described tail side.
16. method according to claim 1, wherein, the described step that applies extruding force comprises: automatically with bar towards described backplane drive, make it with overlapping described end between the zone at interface contact.
17. automatic forming equipment, be used for by won ton intermediate products production won ton to be cooked, described won ton intermediate products comprise the dough housing, described dough housing forms the bag portion that holds the edible filler, described intermediate products are limited by middle body and opposite first end and the second end, and described equipment comprises:
Base plate mechanism comprises the base plate with plane, described base plate mechanism be configured to optionally intermediate products be remained on the described base plate, have a known spatial locations of intermediate products center line;
First engaging mechanism and second engaging mechanism, it is arranged in the two opposite sides of described intermediate products center line, and these engaging mechanisms comprise separately:
First finger piece forms mating surface,
Wherein, described first finger piece is movable between release conditions and engagement, under described engagement, establishes the engagement center line at least in part by described mating surface,
Wherein, the engagement center line of described first engaging mechanism is different with respect to the upright position on the plane of described base plate with the engagement center line of described second engaging mechanism with respect to the upright position on the plane of described base plate; And
Driver element is used to make described first engaging mechanism and described second engaging mechanism to rotate with respect to described base plate;
Wherein, described former is suitable for intermediate products are positioned on the described base plate, make these opposite ends engagements and bend to overlapping structure and the lap to these ends applies extruding force with formation won ton to be cooked with respect to described middle body by these engaging mechanisms and described driver element.
18. equipment according to claim 17, wherein, described first engaging mechanism becomes to make with respect to described backplane with described second engaging mechanism: the engagement center line of described first engaging mechanism is in the engagement center line below of described second engaging mechanism in vertical direction.
19. equipment according to claim 17, wherein, described base plate mechanism also comprises stopping means, be used for establishing stop surface with vertical substantially plane, the described plane of described base plate, temporarily intermediate products are maintained known place, forward direction locus, wherein, described first engaging mechanism and described second engaging mechanism are rotatable between original state and case of bending, wherein, the finger piece of described first engaging mechanism is different from the longitudinal pitch of the finger piece of described second engaging mechanism with respect to described forward direction locus with respect to the longitudinal pitch of described forward direction locus under described original state.
20. equipment according to claim 17 also comprises:
Lifting mechanism, it is associated with described base plate and is suitable for applying lifting power to the front side of the intermediate products that are arranged in the above known spatial locations place of described base plate.
21. equipment according to claim 20, wherein, described lifting mechanism comprises roller, and described roller has the protuberance of radial projection.
22. equipment according to claim 17, wherein, described first engaging mechanism and described second engaging mechanism also comprise separately:
Second finger piece, it forms the mating surface relative with the described mating surface of described first finger piece;
Wherein, described first finger piece and described second finger piece form jaw portion jointly.
23. equipment according to claim 17 also comprises:
Pressing mechanism, it comprises bar, described bar is associated with described base plate between these engaging mechanisms and ends at the end of exerting pressure, described bar is driven between rise state and squeezed state, under described rise state, the described end of exerting pressure is spaced apart with described base plate, and under described squeezed state, described end and the described base plate of exerting pressure is closely near with on the won ton product in the middle of extruding force is applied to.
24. one kind is used to produce the system that waits to cook won ton, comprises:
Intermediate products form the station, are used for producing the won ton intermediate products by circular formed body and a certain amount of edible filler, and described won ton intermediate products comprise the dough housing, and described dough housing forms the bag portion that holds the edible filler; And
Former comprises:
Base plate mechanism comprises the base plate with plane, described base plate mechanism be configured to optionally intermediate products be remained on the described base plate, have a known spatial locations of intermediate products center line;
First engaging mechanism and second engaging mechanism, it is arranged in the two opposite sides of described intermediate products center line, and these engaging mechanisms comprise separately:
First finger piece forms mating surface,
Wherein, described first finger piece is movable between release conditions and engagement, under described engagement, establishes the engagement center line at least in part by described mating surface,
Wherein, the engagement center line of described first engaging mechanism is different with respect to the upright position on the plane of described base plate with the engagement center line of described second engaging mechanism with respect to the upright position on the plane of described base plate;
Driver element is used to make described first engaging mechanism and described second engaging mechanism to rotate with respect to described base plate;
Wherein, described former is suitable for forming the station from described intermediate products and receives described intermediate products, makes these opposite ends engagements and bend to overlapping structure and the lap to these ends applies extruding force with formation won ton to be cooked with respect to described middle body by these engaging mechanisms and described driver element.
25. system according to claim 24, wherein, described intermediate products form the station and form outlet, and described intermediate products eject from described outlet, and described outlet is positioned at the described base plate of next-door neighbour place.
26. system according to claim 24 also comprises:
Cutter sweep is suitable for cutting out from the bar of dough the sheet of shaping; And
Filler station is suitable for batching is mixed to form the slurry of described filler.
27. system according to claim 26, wherein, described intermediate products form the station and comprise:
Injection device is used for the described filler of certain volume is assigned to from described filler station the sheet of described shaping; And
Fold mechanism is used for the sheet of described shaping is folded into himself upward to form intermediate products.
28. system according to claim 24, wherein, described first engaging mechanism and described second engaging mechanism also comprise separately:
Second finger piece, it forms the mating surface relative with the described mating surface of described first finger piece;
Wherein, described first finger piece and described second finger piece form jaw portion jointly.
29. system according to claim 24 also comprises:
Pressing mechanism, it comprises bar, described bar is associated with described base plate between these engaging mechanisms and ends at the end of exerting pressure, described bar is driven between rise state and squeezed state, under described rise state, the described end of exerting pressure is spaced apart with described base plate, and under described squeezed state, described end and the described base plate of exerting pressure is closely near with on the won ton product in the middle of extruding force is applied to.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910151396.9A CN101940230B (en) | 2009-07-06 | 2009-07-06 | Automatic production device, system and method for wonton to be cooked |
| PCT/US2010/040777 WO2011005656A1 (en) | 2009-07-06 | 2010-07-01 | Automated ready-to-cook wonton production apparatus, system, and method |
| HK11107115.2A HK1152843A1 (en) | 2009-07-06 | 2011-07-11 | Automated ready-to-cook wonton production apparatus, system, and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910151396.9A CN101940230B (en) | 2009-07-06 | 2009-07-06 | Automatic production device, system and method for wonton to be cooked |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101940230A true CN101940230A (en) | 2011-01-12 |
| CN101940230B CN101940230B (en) | 2014-05-14 |
Family
ID=43429490
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910151396.9A Active CN101940230B (en) | 2009-07-06 | 2009-07-06 | Automatic production device, system and method for wonton to be cooked |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN101940230B (en) |
| HK (1) | HK1152843A1 (en) |
| WO (1) | WO2011005656A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104256877A (en) * | 2014-10-15 | 2015-01-07 | 成都松川雷博机械设备有限公司 | Wonton production method |
| CN107047679A (en) * | 2017-06-09 | 2017-08-18 | 厦门理工学院 | A kind of full-automatic ingot-shaped won ton shaped device and its all-in-one |
| CN111034749A (en) * | 2020-01-09 | 2020-04-21 | 江南大学 | Wonton flanging kneading mechanism |
| CN114711261A (en) * | 2022-04-18 | 2022-07-08 | 德州恒辉机械有限公司 | Wonton edge folding processing mechanism and processing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2759433A (en) * | 1951-12-13 | 1956-08-21 | Henry E Szadziewicz | Apparatus for making dumplings |
| US2956521A (en) * | 1958-08-29 | 1960-10-18 | Misch Peter | Pirogi maker |
| US4647468A (en) * | 1984-05-18 | 1987-03-03 | Nabisco Brands, Inc. | Apparatus for forming filled edible products without waste |
| US4996914A (en) * | 1990-01-22 | 1991-03-05 | Alterio Joseph C D | Apparatus for encapsulating filler with dough |
| JPH09206039A (en) * | 1996-02-07 | 1997-08-12 | Tomitaka Kouda | Method for wrapping ingredient of gyouza (dumpling stuffed with minced pork) and apparatus therefor |
| CN1068192C (en) * | 1997-04-09 | 2001-07-11 | 李里特 | Method for preparing instant Wonton (dumpling) |
| CN2340195Y (en) * | 1998-06-23 | 1999-09-29 | 吴振武 | Won-ton device attached to multifunctional filling noodle machine |
| BR0110041B1 (en) * | 2000-04-13 | 2009-12-01 | method for coextruding a stream, and extruder. | |
| CN2524507Y (en) * | 2002-01-10 | 2002-12-11 | 马海良 | Convenient dumplings processing machine |
| CN201160466Y (en) * | 2008-01-29 | 2008-12-10 | 成都松川雷博机械设备有限公司 | Dumpling making machine |
| JP2009178111A (en) * | 2008-01-31 | 2009-08-13 | Daiei Giken Kk | Apparatus for producing wonton |
-
2009
- 2009-07-06 CN CN200910151396.9A patent/CN101940230B/en active Active
-
2010
- 2010-07-01 WO PCT/US2010/040777 patent/WO2011005656A1/en active Application Filing
-
2011
- 2011-07-11 HK HK11107115.2A patent/HK1152843A1/en unknown
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104256877A (en) * | 2014-10-15 | 2015-01-07 | 成都松川雷博机械设备有限公司 | Wonton production method |
| CN107047679A (en) * | 2017-06-09 | 2017-08-18 | 厦门理工学院 | A kind of full-automatic ingot-shaped won ton shaped device and its all-in-one |
| CN107047679B (en) * | 2017-06-09 | 2022-12-06 | 厦门理工学院 | Full-automatic ingot-shaped wonton forming device and all-in-one machine thereof |
| CN111034749A (en) * | 2020-01-09 | 2020-04-21 | 江南大学 | Wonton flanging kneading mechanism |
| CN111034749B (en) * | 2020-01-09 | 2023-09-15 | 江南大学 | Wonton flanging kneading mechanism |
| CN114711261A (en) * | 2022-04-18 | 2022-07-08 | 德州恒辉机械有限公司 | Wonton edge folding processing mechanism and processing method |
Also Published As
| Publication number | Publication date |
|---|---|
| HK1152843A1 (en) | 2012-03-16 |
| CN101940230B (en) | 2014-05-14 |
| WO2011005656A1 (en) | 2011-01-13 |
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