CN101936110B - Intelligent door control system for rail train doors - Google Patents

Intelligent door control system for rail train doors Download PDF

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CN101936110B
CN101936110B CN2010102663843A CN201010266384A CN101936110B CN 101936110 B CN101936110 B CN 101936110B CN 2010102663843 A CN2010102663843 A CN 2010102663843A CN 201010266384 A CN201010266384 A CN 201010266384A CN 101936110 B CN101936110 B CN 101936110B
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door
train
control system
bus
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CN101936110A (en
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张志胜
卢光青
刘飏
戴敏
史金飞
张啸华
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Southeast University
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Abstract

一种轨道列车车门智能门控系统,在列车顶层总线与列车车门系统之间,设置现场总线构成的门控系统网络,该门控系统网络设有包括网关模块、节点模块及CAN总线,网关模块与列车顶层总线连接,接收列车顶层总线传输的控制信号并将其转换成供节点模块识别的CAN总线信号,节点模块将此CAN总线信号以CAN通讯方式传输给列车车门系统中的电机驱动模块,电机驱动模块驱动列车车门的动作;一个网关模块对应一组节点模块以及与节点模块数量相同的电机驱动模块和列车车门数量,在门控系统网络中还设有独立的监测诊断模块,通过监测诊断模块上预留的检修接口,运行维护修理软件对门控系统进行检修。

Figure 201010266384

An intelligent gate control system for rail train doors. Between the train top bus and the train door system, a gate control system network composed of a field bus is set. The gate control system network is provided with a gateway module, a node module, a CAN bus, and a gateway module. Connect with the train top-level bus, receive the control signal transmitted by the train top-level bus and convert it into a CAN bus signal for the node module to identify, and the node module transmits the CAN bus signal to the motor drive module in the train door system through CAN communication. The motor drive module drives the action of the train door; a gateway module corresponds to a group of node modules and the same number of motor drive modules and train doors as the number of node modules. There is also an independent monitoring and diagnosis module in the door control system network. Through monitoring and diagnosis The maintenance interface reserved on the module is used to run the maintenance and repair software to overhaul the door control system.

Figure 201010266384

Description

轨道列车车门智能门控系统Rail train door intelligent door control system

技术领域 technical field

本发明涉及轨道列车车门开启、关闭的控制系统,尤其涉及一种用于城市轨道列车上的轨道列车车门智能门控系统,属于自动化控制、网络通信等技术领域。  The invention relates to a control system for opening and closing rail train doors, in particular to an intelligent door control system for rail train doors on urban rail trains, and belongs to the technical fields of automatic control and network communication. the

背景技术 Background technique

轨道列车门控器主要用于地铁和轻轨等轨道列车车门的控制上:接收列车顶层控制系统中总线上传输的开门、关门等信号,结合列车车门中的一些传感器信号如行程开关、位置传感器和安全光幕等信号来实现列车车门的开启、关闭等操作。由于城市轨道列车运营线路站与站之间的距离短,单节车厢车门数量较多,列车车门频繁的开启和关闭,容易导致门控系统的电气元件和车门系统的机械零部件损坏,进而造成运营列车的车门故障频发,这些故障发生后轻则该车门被切除,故障较重时列车发生掉线、清客或救援。车门的控制部分(简称门控器)出现的问题主要体现在以下几个方面:1)可靠性没有达到相应的要求,现有门控器的平均无故障时间较小,在实际使用中某些部件故障率异常高。2)抗干扰能力较弱,现有部分门控器与列车之间通讯采用RS232、RS485等串口通讯,受环境中的共模干扰影响大。3)现有门控器的电路在物理层结构上为一个整体,使得门控器的维护难度大,升级的可操作性差,门控器系统各个部件之间相互耦合,只要系统某一个部件出现故障,整个系统就不能正常工作,由于耦合严重,导致检修和修复的时间较长。4)智能性较差,出现故障后不能根据故障的级别采用相应的措施,不能自主排除故障,一旦出现故障后门控器就停止工作,只是简单地通过声音和指示灯等发出报警。5)可重构性和广普性差,现有的轨道列车门控器产品只是适用于某个生产厂商的某一种或者某一类型号的列车,不具备很好的可重构性和普适性。  The rail train door controller is mainly used for the control of the doors of rail trains such as subways and light rails: it receives signals such as door opening and closing transmitted on the bus in the top-level control system of the train, and combines some sensor signals in the train doors such as travel switches, position sensors and Signals such as safety light curtains are used to realize operations such as opening and closing of train doors. Due to the short distance between the station and the station of the urban rail train operation line, the number of doors in a single car is large, and the frequent opening and closing of the train doors may easily lead to damage to the electrical components of the door control system and the mechanical parts of the door system, thereby causing The door failures of operating trains occur frequently. After these failures occur, the door will be cut off, and when the failure is serious, the train will be disconnected, passengers will be cleared or rescued. The problems in the control part of the car door (referred to as the door controller) are mainly reflected in the following aspects: 1) the reliability does not meet the corresponding requirements, the mean time between failures of the existing door controller is small, and some Component failure rates are unusually high. 2) The anti-interference ability is weak. The communication between some existing gate controllers and trains uses serial ports such as RS232 and RS485, which are greatly affected by common-mode interference in the environment. 3) The circuit of the existing door controller is integrated in the physical layer structure, which makes the maintenance of the door controller difficult and the operability of the upgrade is poor. The components of the door controller system are coupled with each other. If there is a fault, the whole system will not work normally, and due to the serious coupling, it will take a long time for maintenance and repair. 4) The intelligence is poor, and corresponding measures cannot be adopted according to the level of the fault after a fault occurs, and the fault cannot be eliminated independently. Once a fault occurs, the door controller stops working, and simply sends an alarm through sound and indicator lights. 5) Poor reconfigurability and universality. Existing rail train door controller products are only suitable for a certain type or type of train of a certain manufacturer, and do not have good reconfigurability and universality. fitness. the

发明内容 Contents of the invention

本发明针对现有轨道列车门控器存在的不足,采用模块化设计思想提出一种可靠性较高、抗干扰能力强、易升级维护和可自主进行故障诊断功能的轨道列车车门智能门控系统。  Aiming at the deficiencies of the existing rail train door controllers, the present invention adopts the idea of modular design to propose a rail train door intelligent door control system with high reliability, strong anti-interference ability, easy upgrade and maintenance, and independent fault diagnosis function . the

为了达到上述目的,本发明采用以下技术方案:一种轨道列车车门智能门控系统,通过接收列车顶层控制系统中总线上传输的开门、关门控制信号,驱动电机实现列车车门的开启、关闭,其特征是:在列车顶层总线与列车车门系统之间,设置现场总线构成的门控系统网络,该门控系统网络设有包括网关模块、节点模块及CAN总线,网关模块与列车顶层总线连接,接收列车顶层总线传输的控制信号并将其转换成供节点模块识别的CAN总线信号,节点模块将此CAN总线信号以CAN通讯方式传输给列车车门系统中的电机驱动模块,电机驱动模块驱动列车车门的动作;一个网关模块对应一组节点模块以及与节点模块数量相同的电机驱动模块和列车车门数量;所述网关模块、节点模块均以微控制器为主体构成。  In order to achieve the above object, the present invention adopts the following technical solutions: an intelligent door control system for rail train doors, which drives the motor to realize the opening and closing of the train doors by receiving the door opening and closing control signals transmitted on the bus in the top-level control system of the train. The feature is: between the train top-level bus and the train door system, a gate control system network composed of a field bus is set. The gate control system network is provided with a gateway module, a node module and a CAN bus. The control signal transmitted by the top-level bus of the train is converted into a CAN bus signal recognized by the node module. The node module transmits the CAN bus signal to the motor drive module in the train door system through CAN communication. The motor drive module drives the train door. Action: one gateway module corresponds to a group of node modules and the same number of motor drive modules and train doors as the number of node modules; the gateway module and the node module are both composed of microcontrollers as the main body. the

所述门控系统网络中还设有采用双微控制器结构的监测诊断模块,该模块亦通过CAN总线与网关模块和节点模块连接;当列车处于工作状态时,监测诊断模块接收网关模块传输的控制信号及各节点模块传输的车门状态信息并将上述信息数据存储至存储器中,在监 测诊断模块中设有相应的故障诊断算法,当门控系统发生故障后,该模块做出故障诊断,并将诊断结果通过网关模块发送至列车总线再传输到列车前台控制系统中;当列车处于维护状态时,通过监测诊断模块上预留的检修接口,运行维护修理软件对门控系统进行检修;  Also be provided with the monitoring and diagnosing module that adopts double micro-controller structure in the described door control system network, this module is also connected with gateway module and node module by CAN bus; The control signal and the door state information transmitted by each node module are stored in the memory, and the corresponding fault diagnosis algorithm is set in the monitoring and diagnosis module. When the door control system fails, the module makes a fault diagnosis. And the diagnosis results are sent to the train bus through the gateway module and then transmitted to the train front control system; when the train is in the maintenance state, through the maintenance interface reserved on the monitoring diagnosis module, the maintenance and repair software is run to overhaul the door control system;

节点模块一方面将网关模块转换后的信号和车门系统中各种传感器信号给电机驱动模块发送相应的控制信号,由电机驱动模块控制车门的运动;另一方面向电机驱动模块发送相应的指令,实时查询电机的电流、转速、驱动器的温度等信号,监测节点的状态信息,并将监测到的状态信息传送到监测诊断模块中。  On the one hand, the node module sends the signal converted by the gateway module and various sensor signals in the door system to the motor drive module to control the movement of the door; on the other hand, it sends corresponding instructions to the motor drive module, Query the current, speed, temperature and other signals of the motor in real time, monitor the status information of the nodes, and transmit the monitored status information to the monitoring and diagnosis module. the

所述网关模块、节点模块及电机驱动模块均为独立设计,每个模块线路板预留有标准接口。  The gateway module, node module and motor drive module are all independently designed, and each module circuit board is reserved with a standard interface. the

本发明的优点及显著效果:  Advantages and remarkable effects of the present invention:

1)本发明在设计中采用模块化设计思想,将门控系统划分为几大模块,并为每个模块单独设计线路板,每个模块在物理层是独立存在的,并在每个模块线路板预留的标准接口,可为后续的模块连接组合做准备。  1) The present invention adopts the idea of modular design in the design, divides the door control system into several large modules, and designs circuit boards separately for each module, and each module exists independently at the physical layer, and each module circuit board The reserved standard interface can prepare for subsequent module connection combination. the

2)通过增加监测诊断模块来增加门控系统的智能性,在故障诊断算法中设计了离线和在线两层诊断算法,对相应的故障进行等级归类,自主排除一些简单的故障,并对一些重要的元部件建立故障预测模型。监测诊断模块中设有相应的检修接口,当门控系统出现故障后通过检修接口可以进行诊断和维护,门控系统使用了抗干扰能力较强的差分总线信号,能很好的去除环境中的一些共模干扰。  2) Increase the intelligence of the door control system by adding a monitoring and diagnosis module. In the fault diagnosis algorithm, an offline and online two-layer diagnostic algorithm is designed to classify the corresponding faults, and independently eliminate some simple faults, and some Important components build failure prediction models. The monitoring and diagnosis module is equipped with a corresponding maintenance interface. When the door control system fails, it can be diagnosed and maintained through the maintenance interface. The door control system uses a differential bus signal with strong anti-interference ability, which can well remove Some common mode interference. the

3)针对目前轨道列车顶层中使用的通讯协议不统一,单独设计网关模块,该模块采用可替换设计原则,只需简单替换该模块或者重新配置软件资源即可使门控系统适应不同总线协议的轨道列车。  3) In view of the inconsistency of the communication protocols used in the top layer of rail trains, the gateway module is designed separately. This module adopts the replaceable design principle, and the door control system can adapt to different bus protocols by simply replacing the module or reconfiguring the software resources. track train. the

4)本发明采用现场总线式控制方案,为每个车门配备一个节点模块,用于直接控制车门上电机驱动器。节点模块、网关模块以及监测诊断模块通过现场总线组成门控系统网络,可以实现一个门控系统对多个车门的同时控制,由于节点模块直接挂接在现场总线的网络上,对具体控制车门的数量没有限制,只要不超过现场总线的最大节点数即可,具有良好的广普性,该项性能使得本发明可以用在不同型号的轨道列车上。  4) The present invention adopts a field bus control scheme, and equips each car door with a node module for directly controlling the motor driver on the car door. The node module, the gateway module and the monitoring and diagnosis module form the door control system network through the field bus, which can realize the simultaneous control of multiple car doors by one door control system. The number is not limited, as long as it does not exceed the maximum number of nodes of the field bus, it has good universality, and this performance enables the present invention to be used on rail trains of different models. the

本发明既可以用在车门较多的城市轨道交通列车,将一节车厢的车门编为一组,并为每一组车门建立一个门控系统网络,以便于车门控制;也可以用在车门较少的中长途轨道客车,可以将若干节车厢的车门并入一个门控系统网络,或为一个列车编组的车门配置一个门控系统网络,所以具有较好的通用性。  The present invention can be used in urban rail transit trains with many doors. The doors of a carriage are grouped into one group, and a door control system network is established for each group of doors to facilitate door control; For a small number of medium and long-distance rail cars, the doors of several carriages can be incorporated into a gate control system network, or a gate control system network can be configured for the doors of a train formation, so it has good versatility. the

附图说明 Description of drawings

图1为本发明的原理示意图;  Fig. 1 is a schematic diagram of the principle of the present invention;

图2为本发明硬件系统的总体结构框图;  Fig. 2 is the overall structural block diagram of hardware system of the present invention;

图3为监测诊断模块及其外围电路结构框图;  Figure 3 is a structural block diagram of the monitoring and diagnosis module and its peripheral circuits;

图4为列车处于工作状态时监测诊断模块MC9S12XS128芯片运行的程序流程图;  Fig. 4 is the program flow diagram of the monitoring and diagnosis module MC9S12XS128 chip operation when the train is in working condition;

图5为列车处于工作状态时监测诊断模块S3C2440A芯片运行的程序流程图;  Fig. 5 is the program flow diagram of monitoring and diagnosis module S3C2440A chip operation when the train is in working condition;

图6为列车处于维护状态时监测诊断模块维护检修软件的运行界面;  Fig. 6 is the operating interface of the monitoring and diagnosis module maintenance and repair software when the train is in the maintenance state;

图7为监测诊断模块的离线和在线两层故障诊断算法的流程图。  Fig. 7 is a flowchart of the offline and online two-layer fault diagnosis algorithm of the monitoring and diagnosis module. the

具体实施方式 Detailed ways

下面将结合附图对本发明的实施方式进行详细描述。  Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. the

参考图1,本发明采用模块化设计思想,设计的门控系统主要由网关模块、节点模块和车门系统(包括电机驱动模块和车门)组成,网关模块和节点模块直接通过CAN总线组成门控系统网络,网关模块用于桥接列车总线和门控系统网络。由于CAN总线采用非破坏总线仲裁技术,支持多主多从式结构,使用短帧数据结构,所以传输稳定可靠,在短距离传输具有很高的通讯速率(40m之内可达1Mbps),且具有错误检测机制可自动监测节点是否脱离总线,会自动关闭永久故障的节点。本发明系统设置网关模块、节点模块和电机驱动模块就可以实现轨道列车门控器的基本功能——开门、关门、紧急解锁和门切除功能,这些功能也是轨道列车最重要的功能。但为了更好保证门控系统基本功能的可靠性,遵循简单可靠地原则,将一些后备功能,如故障监测诊断、检修维护等功能在监测诊断模块中实现,这些功能的实现需要用到一些较为复杂的元器件,这样该模块的可靠性相比其他模块就低,在设计中采用独立设计原则,该模块可以独立作为一个模块不对其他模块产生制约。当该模块出现故障后,由于CAN总线可自动进行错误监测,如果该模块出现永久性故障直接关闭该节点,关闭该节点后不影响门控系统的基本功能的实现,故本发明的可靠性较高。  With reference to Fig. 1, the present invention adopts the idea of modular design, and the door control system of design is mainly made up of gateway module, node module and car door system (comprising motor drive module and car door), and gateway module and node module directly form the door control system through CAN bus Network, the gateway module is used to bridge the train bus and gate control system network. Since the CAN bus adopts non-destructive bus arbitration technology, supports multi-master and multi-slave structure, and uses short-frame data structure, the transmission is stable and reliable, and it has a high communication rate in short-distance transmission (up to 1Mbps within 40m), and has The error detection mechanism can automatically monitor whether the node is disconnected from the bus, and will automatically shut down the permanently failed node. The system of the present invention is provided with a gateway module, a node module and a motor drive module to realize the basic functions of the rail train door controller - door opening, door closing, emergency unlocking and door removal functions. These functions are also the most important functions of the rail train. However, in order to better ensure the reliability of the basic functions of the door control system, following the principle of simplicity and reliability, some backup functions, such as fault monitoring and diagnosis, maintenance and other functions, are implemented in the monitoring and diagnosis module. The realization of these functions requires some relatively Complicated components, so the reliability of this module is lower than other modules. The independent design principle is adopted in the design, and this module can be used independently as a module without restricting other modules. After this module breaks down, because the CAN bus can automatically carry out error monitoring, if this module occurs permanent failure directly closes this node, does not affect the realization of the basic function of door control system after closing this node, so the reliability of the present invention is higher high. the

监测诊断模块作用分两种情况:1)当列车处于工作状态时,主要接受网关模块传输的控制信号和各节点模块传输的状态信息,将上述信息数据存储至存储器中;并在该模块中设计相应的故障诊断算法,当门控系统发生故障后,该模块可以做出故障诊断,并将诊断结果通过网关模块发送至列车总线再传输到列车前台控制系统中。2)当列车处于维护状态时,可通过该模块上预留的检修接口,对门控系统进行检修,目前本发明中使用的维护工具为带有触摸功能的液晶显示屏,将显示屏接到检修接口上,在该模块中运行维护修理软件,即可对门控系统初步进行一些简单的检测和维修。  The function of the monitoring and diagnosis module is divided into two situations: 1) When the train is in working state, it mainly receives the control signal transmitted by the gateway module and the status information transmitted by each node module, and stores the above information data in the memory; and designs in this module Corresponding fault diagnosis algorithm, when the door control system fails, the module can make a fault diagnosis, and the diagnosis result is sent to the train bus through the gateway module and then transmitted to the train front control system. 2) When the train is in the maintenance state, the door control system can be overhauled through the maintenance interface reserved on the module. At present, the maintenance tool used in the present invention is a liquid crystal display with touch function, and the display is connected to the maintenance interface. On the interface, by running the maintenance and repair software in this module, some simple inspection and maintenance can be performed on the door control system. the

网关模块和列车总线相连,接收列车总线传输的控制信号,并将其转换成门控系统节点能识别的CAN总线信号,该模块主要起到不同通讯协议之间相互转换的桥梁作用,并且将接受到列车总线传输的控制信号传输到监测诊断模块中并保存信号数据。  The gateway module is connected to the train bus, receives the control signals transmitted by the train bus, and converts them into CAN bus signals that can be recognized by the gate control system nodes. This module mainly acts as a bridge for mutual conversion between different communication protocols, and will accept The control signal transmitted to the train bus is transmitted to the monitoring and diagnosis module and the signal data is saved. the

节点模块一方面将网关模块转换后的信号和车门系统中各种传感器(行程、位置、光幕)信号给电机驱动模块发送相应的控制信号,由电机驱动模块控制车门的运动;另一方面向电机驱动模块发送相应的指令,实时查询电机的电流、转速、驱动器的温度等信号,监测门控节点的状态信息,并将监测到的状态信息传送到监测诊断模块中。  On the one hand, the node module sends the signal converted by the gateway module and the signals of various sensors (travel, position, light curtain) in the door system to the motor drive module to send corresponding control signals, and the motor drive module controls the movement of the door; The motor drive module sends corresponding commands to query the motor current, speed, driver temperature and other signals in real time, monitors the status information of the gate control node, and transmits the monitored status information to the monitoring and diagnosis module. the

电机驱动模块就是控制每个门控节点的执行元件——电机,电机带动车门运动,门控系统节点和电机驱动之间使用CAN总线进行通讯,主要是CAN总线采用差分信号的抗共模干扰能力较强,稳定性较高。  The motor driver module is the executive component that controls each door control node—the motor, which drives the door movement. The CAN bus is used for communication between the door control system node and the motor driver. The main reason is that the CAN bus uses differential signals to resist common mode interference. Strong, high stability. the

本发明的可重构性体现在如下两点:1)门控器对每节车厢的具体车门个数没有限制。由于该门控器CAN总线作为内部门控节点之间连接的基础,CAN总线是一种支持多主多从的现场总线,对每个门控系统节点直接挂接到CAN总线上即可,所以要求每节车厢的车门 数不超过CAN总线的所支持的最大节点数110(实际每节车厢的车门数远远小于该值),不对每节车厢的车门数有所限制,目前不同轨道列车生产厂商生产的列车的单节车厢车门数一般为6、8和10不等,所以本发明能较好适应不同厂商的生产差异。2)目前的列车总线标准并未统一,这种多总线并存的现状要求门控系统网络能够与不同的列车总线进行桥接,从而实现车辆控制单元等上位机通过列车总线对门控系统的控制。本发明设计的门控器可通过更换网关模块或者对该模块重新配置相应的软硬件资源,就可适应不同列车总线。  The reconfigurability of the present invention is embodied in the following two points: 1) the door controller does not limit the specific number of doors of each carriage. Since the gate controller CAN bus is used as the basis for the connection between the internal gate control nodes, the CAN bus is a field bus that supports multiple masters and multiple slaves, and each gate control system node can be directly connected to the CAN bus, so It is required that the number of doors in each car does not exceed the maximum number of nodes supported by the CAN bus (the actual number of doors in each car is much smaller than this value), and there is no limit to the number of doors in each car. At present, different track trains are produced The number of doors of a single carriage of the train produced by the manufacturer is generally 6, 8 and 10, so the present invention can better adapt to the production differences of different manufacturers. 2) The current train bus standard is not unified. The coexistence of multiple buses requires that the gate control system network can be bridged with different train buses, so as to realize the control of the gate control system by the upper computer such as the vehicle control unit through the train bus. The gate controller designed by the invention can adapt to different train buses by replacing the gateway module or reconfiguring the corresponding software and hardware resources to the module. the

通过使用模块化的设计方法,硬件的结构层次能清晰地表现出来,从而降低了开发难度。通过合理地划分模块,系统的可靠性和稳定性能得到提高,同时也为实现硬件部分的可升级性提供了条件。当系统出现故障时,模块化的设计有利于提高故障的诊断的速度和准确性,维修时可以直接替换出现故障的模块,使得维修简单从而提高维保工作的效率。  By using a modular design method, the structural level of the hardware can be clearly expressed, thereby reducing the difficulty of development. By dividing the modules reasonably, the reliability and stability of the system are improved, and it also provides conditions for the upgradeability of the hardware part. When the system fails, the modular design helps to improve the speed and accuracy of fault diagnosis, and the faulty module can be directly replaced during maintenance, making maintenance simple and improving the efficiency of maintenance work. the

图2是本发明的具体硬件系统结构框图。在本发明的设计中使用了网络化和模块化的设计方法,下面主要介绍本发明每个控制模块具体实现方案以及选择的控制芯片等。  Fig. 2 is a structural block diagram of a specific hardware system of the present invention. In the design of the present invention, a networked and modular design method is used. The following mainly introduces the specific implementation scheme of each control module of the present invention and the selected control chip. the

监测诊断模块的主板采用双微控制器结构,具体选择的微控制器分别为用于数据分析和处理ARM核的三星S3C2440A和主要用于处理通信协议S12X核的飞思卡尔MC9S12XS128,其中S3C2440A微控制器运行Windows CE操作系统,主要用于数据采集和分析,运行故障诊断算法,提供带触摸功能的液晶屏的维护接口。MC9S12XS128微控制器是为实现系统的高实时性而设计的,未配置操作系统,用于各种控制信号和通信数据的预处理。监测诊断模块与门控系统网络的通信是由MC9S12XS128处理器完成的,总线频率设置在40MHz的MC9S12XS128除了处理通信协议相关的工作,还能有足够的剩余系统资源用于处理并独立发送一些基本的车门控制信号,而不需要着重于数据分析与处理的S3C2440A微控制器的介入。这是十分必要的,如果通信部分的工作,包括通信协议的处理都由ARM核微控制器完成,同时,监测诊断模块要处理所有门控系统节点的数据,因此在多数情况下,尤其是门控系统网络中节点数量较多时,S3C2440A微控制器所剩不多的系统资源可能不足以满足通信协议的运行要求,从而影响系统的实时性,甚至在导致在Windows CE操作系统下运行的门控系统应用程序完全失去响应。  The motherboard of the monitoring and diagnosis module adopts a dual-microcontroller structure. The specific microcontrollers selected are Samsung S3C2440A for data analysis and processing of ARM cores and Freescale MC9S12XS128 for processing communication protocol S12X cores. The S3C2440A micro-controller The controller runs Windows CE operating system, which is mainly used for data collection and analysis, running fault diagnosis algorithm, and providing maintenance interface with LCD screen with touch function. MC9S12XS128 microcontroller is designed to realize the high real-time performance of the system, without operating system, it is used for preprocessing of various control signals and communication data. The communication between the monitoring and diagnosis module and the door control system network is completed by the MC9S12XS128 processor. The MC9S12XS128 with the bus frequency set at 40MHz can not only handle the work related to the communication protocol, but also have enough remaining system resources for processing and independently sending some basic Door control signal without the intervention of S3C2440A microcontroller which focuses on data analysis and processing. This is very necessary. If the work of the communication part, including the processing of the communication protocol, is completed by the ARM core microcontroller, at the same time, the monitoring and diagnosis module must process the data of all door control system nodes. When the number of nodes in the control system network is large, the few remaining system resources of the S3C2440A microcontroller may not be sufficient to meet the operating requirements of the communication protocol, thereby affecting the real-time performance of the system, and even causing the gating running under the Windows CE operating system System applications become completely unresponsive. the

节点模块采用S12核的飞思卡尔MC9S12DG128微控制器,接收车门系统中各种传感器信号,实现电机控制,以及与门控系统网络的通信。运用CAN总线建立的门控系统网络将门控系统网关、门控系统节点与系统监测诊断连接起来,用于传输车门控制信号和车门状态参数。门控系统节点需要连接至门控系统网络,即需要具备CAN总线通信功能。作为车门控制器,节点还应能够控制车门电机的运行,和其他外部设备的工作,如指示灯、蜂鸣器等。本发明在控制车门电机是使用抗干扰能力强的CAN总线通讯方式,所以在该模块中需要用到两个CAN控制器,本发明选择的飞思卡尔MC9S12DG128微控制器,其内置的MSCAN模块包括两个CAN控制器、大量的通用I/O端口十分适合本发明对门控系统节点的要求,门控系统节点需要精确地检测车门的实际位置,以及在车门运动路径上障碍物的情况。这里选用两个漫反射式光电开关,分别用于车门两端的位置检测。选用对射式光电开关,用于检测车门之间的障碍物。  The node module uses Freescale MC9S12DG128 microcontroller with S12 core to receive various sensor signals in the door system, realize motor control, and communicate with the door control system network. The gate control system network established by using the CAN bus connects the gate control system gateway, the gate control system nodes and the system monitoring and diagnosis, and is used to transmit the door control signal and the state parameters of the car door. The door control system node needs to be connected to the door control system network, that is, it needs to have CAN bus communication function. As a door controller, the node should also be able to control the operation of the door motor and the work of other external devices, such as indicator lights and buzzers. The present invention is to use CAN bus communication mode with strong anti-interference ability in controlling the car door motor, so two CAN controllers need to be used in this module, the Freescale MC9S12DG128 microcontroller that the present invention selects, its built-in MSCAN module includes Two CAN controllers and a large number of general-purpose I/O ports are very suitable for the requirements of the present invention on the door control system node. The door control system node needs to accurately detect the actual position of the car door and the situation of obstacles on the door movement path. Here, two diffuse reflection photoelectric switches are used for position detection at both ends of the door. The through-beam photoelectric switch is used to detect obstacles between the doors. the

网关模块用于桥接列车总线和门控系统网络。门控系统网络使用的是CAN总线,列车总线目前不统一,西门子和庞巴迪公司生产轨道列车多采用MVB,法国的阿尔斯通和Faiveley等采用WORLDFIP。门控系统中所有需要传送至列车总线的数据都通过网关模块转发,同时网关模块接收列车总线上的车门控制信号,并通过门控系统网络转发给系统中的其他节点设备。网关模块采用的是易于替换的设计,适应不同种类列车总线的应用环境。使用FPGA作为该模块的主控芯片,为了适应不同列车总线,只需对FPGA芯片烧写不同配置程序即可。  The gateway module is used to bridge the train bus and the door control system network. The gate control system network uses the CAN bus, and the train bus is not unified at present. Siemens and Bombardier mostly use MVB to produce rail trains, and French Alstom and Faiveley use WORLDFIP. All the data in the door control system that needs to be transmitted to the train bus is forwarded through the gateway module, and the gateway module receives the door control signal on the train bus and forwards it to other node devices in the system through the door control system network. The gateway module adopts an easy-to-replace design, adapting to the application environment of different types of train buses. Using FPGA as the main control chip of the module, in order to adapt to different train buses, it is only necessary to program different configuration programs for the FPGA chip. the

结合图3说明本发明中监测诊断模块部件中用到的一些外围电路具体实现和作用,它主要由处理器单元1、处理器单元2、SD卡、带触摸功能的液晶屏、JTAG仿真器、BDM仿真器、CAN收发器。  Illustrate in conjunction with Fig. 3 the concrete realization and effect of some peripheral circuits used in the monitoring and diagnosis module parts in the present invention, it mainly consists of processor unit 1, processor unit 2, SD card, liquid crystal screen with touch function, JTAG emulator, BDM emulator, CAN transceiver. the

处理器单元1的微处理器芯片选用三星的高性能、低功耗的ARM920T体系32位的S3C2440A。SD卡选用Kingston的存储容量为1GB的SD卡。复位电路选用MAX811芯片。利用MAX811的手动复位输入端。在UART-RS232电路中,S3C2440A芯片的UARTO接口模块经过MAX3232芯片转换为RS232电平。  The microprocessor chip of processor unit 1 selects Samsung's high-performance, low-power consumption ARM920T system 32-bit S3C2440A. The SD card uses Kingston's SD card with a storage capacity of 1GB. The reset circuit selects MAX811 chip. Use the manual reset input of the MAX811. In the UART-RS232 circuit, the UARTO interface module of the S3C2440A chip is converted to RS232 level by the MAX3232 chip. the

处理器单元2的微处理器芯片选用飞思卡尔的MC9S12XS128。对MC9S12XS128芯片中CAN控制器模块需要连接一个CAN收发器方能连接到CAN的物理总线上。这里选用PCA82C250,它主要为高速CAN通讯(最高可达1Mbps)应用而设计的,符合“ISO11898”标准。对CAN收发器产生的干扰需要和CAN控制器隔离,采用6N137高速光耦进行隔离的,在隔离中使用金升阳公司的B0505-1W芯片电源隔离模块,配合光耦后实现CAN总线收发电路信号和系统故障诊断中电路完全隔离。  The microprocessor chip of the processor unit 2 selects Freescale's MC9S12XS128. The CAN controller module in the MC9S12XS128 chip needs to be connected to a CAN transceiver before it can be connected to the CAN physical bus. Here we choose PCA82C250, which is mainly designed for high-speed CAN communication (up to 1Mbps) and meets the "ISO11898" standard. The interference to the CAN transceiver needs to be isolated from the CAN controller, and the 6N137 high-speed optocoupler is used for isolation. In the isolation, the B0505-1W chip power isolation module of Jinshengyang Company is used, and the CAN bus transceiver circuit signal and system are realized after cooperating with the optocoupler. The circuit is completely isolated during fault diagnosis. the

S3C2440A和MC9S12XS128两个微控制器各司其责,分工明确地完成车门控制任务,奠定了系统的高实时性的基础,故两个微控制器间高效稳定的通信是最终实现高性能目标的关键。在这里,充分利用两个微控制器内置的异步串行通信模块,该通讯方式比较合适短距离、单任务传输过程。在硬件连接中,理论上可直接将两个微控制器的异步串行通信模块的收发引线交叉对接就可以实现它们之间的通讯,但是由于S3C2440A的通信电平电压为3.3V,而MC9S12XS128的通信电平为5.0V,实际操作中需要接一个电平转换器,这里选用74LVC4245作为总线电平转换器件。  The two microcontrollers, S3C2440A and MC9S12XS128, each perform their own responsibilities. The division of labor clearly completes the door control task, laying the foundation for the high real-time performance of the system. Therefore, the efficient and stable communication between the two microcontrollers is the key to the ultimate goal of high performance. . Here, the built-in asynchronous serial communication modules of the two microcontrollers are fully utilized, which is more suitable for short-distance, single-task transmission processes. In the hardware connection, in theory, the communication between them can be realized by cross-connecting the receiving and receiving leads of the asynchronous serial communication modules of the two microcontrollers, but since the communication level voltage of the S3C2440A is 3.3V, and the The communication level is 5.0V, and a level shifter needs to be connected in actual operation. Here, 74LVC4245 is selected as the bus level shifter. the

系统监测诊断作用分两种情况:1)当列车处于工作状态时,主要接受各节点模块传输的状态信息,一方面将上述信息数据存储至SD卡存储器中,另一方面在液晶屏中显示各节点的状态信息。在该模块中设计相应的故障诊断算法,当门控系统发生故障后,该模块可以做出故障诊断,并将诊断结果通过网关模块发送至列车总线再传输到列车前台控制系统中。2)当列车处于维护状态时,可通过该模块上预留的检修接口,对门控系统进行检修,目前本发明中使用的维护工具为带有触摸功能的液晶显示屏,将显示屏接到检修接口上,在该模块中运行维护检修软件,即可对门控系统初步进行一些简单的检测和维修。  The function of system monitoring and diagnosis is divided into two situations: 1) When the train is in working state, it mainly receives the status information transmitted by each node module, on the one hand, stores the above information data in the SD card memory, and on the other hand, displays the status information on the LCD screen. Node status information. The corresponding fault diagnosis algorithm is designed in this module. When the door control system fails, the module can make a fault diagnosis, and the diagnosis result is sent to the train bus through the gateway module and then transmitted to the train front control system. 2) When the train is in the maintenance state, the door control system can be overhauled through the maintenance interface reserved on the module. At present, the maintenance tool used in the present invention is a liquid crystal display with touch function, and the display is connected to the maintenance interface. On the interface, run the maintenance and repair software in this module, and then some simple inspection and maintenance can be performed on the door control system. the

根据实施例一所选用的芯片和连接方式,上述的系统监测诊断模块实现的功能流程分两种情况讨论。  According to the chip and the connection mode selected in the first embodiment, the functional process realized by the above-mentioned system monitoring and diagnosis module is discussed in two cases. the

第一当列车处于工作状态时,该模块中的MC9S12XS128芯片运行的程序流程图如图 4所示,主要采用中断编程的方法来保证实时性。包括以下步骤:  First, when the train is in working condition, the program flow chart of the MC9S12XS128 chip in this module is shown in Figure 4, and the method of interrupt programming is mainly used to ensure real-time performance. Include the following steps:

步骤1处理器内核完成初始化任务,包括内部存储器和寄存器初始化、I/O端口初始化、MSCAN模块初始化和SCI1模块初始化。  Step 1: The processor core completes initialization tasks, including internal memory and register initialization, I/O port initialization, MSCAN module initialization and SCI1 module initialization. the

步骤2处理器完成初始化后,前台程序进入循环等待状态,程序不停地将看门狗复位。  Step 2 After the processor completes the initialization, the foreground program enters a circular waiting state, and the program keeps resetting the watchdog. the

进入循环等待时,处理器要相应MSCAN模块中断和SCI1模块的中断,其中MSCAN模块的中断优先级比SCI1模块中断优先级高。  When entering the cycle waiting, the processor should respond to the MSCAN module interrupt and the SCI1 module interrupt, and the interrupt priority of the MSCAN module is higher than the SCI1 module interrupt priority. the

MSCAN的中断是接受中断,接受CAN网络中传输的节点状态信息(包括门控节点的两个行程开关的状态、对射式光电开关的状态、电机的电流、电机的速度以及电机驱动器的温度),MC9S12XS128在通过SCI1口将接受到的节点状态信息转发给S3C2440A。  The interrupt of MSCAN is to accept the interrupt and accept the node status information transmitted in the CAN network (including the status of the two travel switches of the gating node, the status of the through-beam photoelectric switch, the current of the motor, the speed of the motor and the temperature of the motor driver) , MC9S12XS128 forwards the received node status information to S3C2440A through the SCI1 port. the

SCI1的中断也是接受中断,接受S3C2440A通过自身的UART1模块发送的故障诊断结果信息。MC9S12XS128在通过MSCAN端口将接受到故障诊断结果发送到CAN网络各节点中。  The interrupt of SCI1 is also an interrupt, which accepts the fault diagnosis result information sent by S3C2440A through its own UART1 module. MC9S12XS128 sends the fault diagnosis results received to each node of the CAN network through the MSCAN port. the

该模块中的S3C2440A芯片运行的程序流程图如图5所示,包括以下步骤:  The program flowchart of the operation of the S3C2440A chip in this module is shown in Figure 5, including the following steps:

步骤1处理器内核完成初始化化工作,包括内部存储器和寄存器初始化、I/O端口初始化、UART1模块初始化、液晶屏的初始化。 Step 1: The processor core completes the initialization work, including internal memory and register initialization, I/O port initialization, UART1 module initialization, and LCD screen initialization.

步骤2设置一些全局变量,保存在故障诊断中需要用到的一些数据,这些全局变量数据随时更新。  Step 2 sets some global variables to save some data needed in fault diagnosis, and these global variable data are updated at any time. the

步骤3运行故障诊断算法,得出故障诊断结果,根据诊断结果更新液晶屏中门控节点的状态信息。  Step 3: Run the fault diagnosis algorithm to obtain the fault diagnosis result, and update the state information of the gate control node in the LCD screen according to the diagnosis result. the

步骤4通过UART1模块向MC9S12XS128芯片传输故障诊断结果,等待响应时间(诊断无需实时进行,只需隔一段时间进行即可),进入下次的诊断中。  Step 4: Transmit the fault diagnosis result to the MC9S12XS128 chip through the UART1 module, wait for the response time (diagnosis does not need to be performed in real time, only need to be performed at intervals), and enter the next diagnosis. the

其中UART 1中断为接受中断,主要接受MC9S12XS128芯片发送的节点状态信息,根据S3C2440A中的实时时钟模块增加数据的时间信息,并将这些信息存入SD卡中。  Among them, the UART 1 interrupt is the receiving interrupt, which mainly accepts the node status information sent by the MC9S12XS128 chip, adds the time information of the data according to the real-time clock module in the S3C2440A, and stores the information in the SD card. the

第二当列车处于维护状态时,这时在S3C2440A运行维护检修软件,即可实现维护检修功能。具体实现如下所示:  Second, when the train is in the maintenance state, the maintenance and repair function can be realized by running the maintenance and repair software on the S3C2440A. The specific implementation is as follows:

图6为维护检修软件的运行界面,通过点击界面中一些按钮可观测相关门节点的状态,其中“#0~#9”按钮代表相应需要检测的10个门控节点,“开启、关闭、停止”表示对门节点进行开门、关门和停止操作。每个节点中增加节点相应状态显示框,用于显示节点状态,初始化时都显示“静态”。下面用一个简单例子说明检修流程:如点击“#0~#9”按钮后再点击“开启”按钮,可控制10个门控节点开门动作,在监测诊断模块正确运行的情况下,进行上述操作后如果某个门并没有执行相应动作,说明该节点存在故障,后续可对该节点进行详细检查,找出根本故障原因。通过该模块提供的简单检修维护功能方便的找出一些故障,给维修人员带来一定的便利。  Figure 6 is the running interface of the maintenance and repair software. By clicking some buttons in the interface, the status of the relevant gate nodes can be observed. Among them, the "#0~#9" buttons represent the 10 gate control nodes that need to be detected, and the "open, close, stop ” means to open, close and stop the door node. Each node adds a corresponding node status display box to display the node status, and it displays "static" during initialization. Let’s use a simple example to illustrate the maintenance process: For example, click the “#0~#9” button and then click the “Open” button to control 10 door control nodes to open the door. When the monitoring and diagnosis module is running correctly, perform the above operations Finally, if a door does not perform the corresponding action, it means that the node is faulty, and the node can be checked in detail to find out the root cause of the fault. Through the simple inspection and maintenance function provided by this module, it is convenient to find out some faults, which brings certain convenience to the maintenance personnel. the

图7是本发明中使用的两层故障诊断算法的流程图,本发明的故障诊断系统主要针对车门系统的电气部分设计的,包括电机的诊断等。根据实际要求设计两层的故障诊断系统:  Fig. 7 is a flowchart of the two-layer fault diagnosis algorithm used in the present invention. The fault diagnosis system of the present invention is mainly designed for the electrical part of the door system, including the diagnosis of the motor. Design a two-layer fault diagnosis system according to actual requirements:

第一层采用在线故障诊断系统,主要实时监测门控系统运行时各项参数,根据当前阶监控的数据在主控系统模块中进行简单的故障诊断,分析可能出现故障的原因,采用故障 树分析法,对诊断的故障按照严重程度进行分级,对一些简单故障直接采取相应措施来排除故障,对自诊断不能解决的故障通过指示标志发出故障信号提示维护人员。  The first layer adopts an online fault diagnosis system, which mainly monitors various parameters of the door control system in real time, and performs simple fault diagnosis in the main control system module according to the current stage monitoring data to analyze the cause of possible faults, and adopts fault tree analysis According to the method, the diagnosed faults are classified according to the severity, and some simple faults are directly taken corresponding measures to eliminate the faults. For the faults that cannot be solved by self-diagnosis, the fault signal is sent out through the indicator to remind the maintenance personnel. the

第二层采用离线故障诊断系统,该系统主要将门控系统运行一段时间后的各项参数的数据记录在存储器中(选用SD卡这类掉电不会丢失数据的存储设备),门控系统提供和上位机通讯的接口(如串口),将存储的数据传输到PC机或者工作站等计算能力较强的上位机中,在上位机中设计更加精确、可靠的故障诊断程序,对门控系统出现故障做精确定位。同时可以引入相关预测模型进一步预测门控系统后面可能出现的一些故障。  The second layer adopts an offline fault diagnosis system. This system mainly records the data of various parameters after the door control system has been running for a period of time in the memory (select a storage device such as SD card that will not lose data when power is turned off). The door control system provides The interface for communicating with the host computer (such as a serial port) transmits the stored data to a host computer with strong computing power such as a PC or a workstation, and designs a more accurate and reliable fault diagnosis program in the host computer to prevent the failure of the door control system. Do precise positioning. At the same time, relevant prediction models can be introduced to further predict some faults that may occur later in the door control system. the

最后简单说明本发明中电源系统构成,本发明中各部件接受列车系统的110VDC电源,需要使用+5V和+3.3V两种电压电源。首先使用VICOR公司专门用于铁路轨道列车上的DC/DC转换器,具体型号为V110A12C400BF,将列车上的110VDC电源转换得到12VDC。然后选用LM2596的固定输出版本,LM2596开关电压调节器是降压型电源管理单片集成电路,能够输出3A的驱动电流,同时具有很好的线性和负载调节特性,输入电压可高达40V。12 VDC可再通过LM2596S-5.0得到5.0V电源电压;12 VDC经过LM2596S-3.3V得到3.3V电源电压。  Finally, briefly explain the composition of the power supply system in the present invention. Each component in the present invention accepts the 110VDC power supply of the train system, and needs to use two voltage power supplies of +5V and +3.3V. First, use VICOR's DC/DC converter specially used on rail trains, the specific model is V110A12C400BF, to convert the 110VDC power supply on the train to 12VDC. Then choose the fixed output version of LM2596. The LM2596 switching voltage regulator is a step-down power management monolithic integrated circuit that can output a drive current of 3A. It also has good linearity and load regulation characteristics, and the input voltage can be as high as 40V. 12 VDC can get 5.0V power supply voltage through LM2596S-5.0; 12 VDC can get 3.3V power supply voltage through LM2596S-3.3V. the

以上虽然结合附图描述了本发明的实施方式,但是本领域的技术人员可以在所述权利要求的范围内作出各种变形和修改,如本发明具体使用的是CAN总线,对于采用一些类似现场总线按照本发明思想实现门控系统或门控系统节点接收车门系统中用到的传感器信号,通过通讯方式将相应控制命令传输到电机驱动模块,对于电机控制方式还可以采用PWM、模拟量等,本发明在实现中选用了通讯方式,如使用其他方式也可成为本发明的轨道列车门控器。  Although the above has described the embodiment of the present invention in conjunction with accompanying drawing, those skilled in the art can make various deformation and modification in the scope of described claim, as what the present invention specifically uses is CAN bus, for adopting some similar scene The bus implements the door control system or the door control system node according to the idea of the present invention to receive the sensor signals used in the door system, and transmits the corresponding control commands to the motor drive module through communication. For the motor control method, PWM, analog, etc. can also be used. The present invention selects communication mode in realizing, as using other modes also can become rail train gate controller of the present invention. the

Claims (2)

1.一种轨道列车车门智能门控系统,通过接收列车顶层控制系统中总线上传输的开门、关门控制信号,驱动电机实现列车车门的开启、关闭,其特征是:在列车顶层总线与列车车门系统之间,设置现场总线构成的门控系统网络,该门控系统网络设有包括网关模块、节点模块及CAN总线,网关模块与列车顶层总线连接,接收列车顶层总线传输的控制信号并将其转换成供节点模块识别的CAN总线信号,节点模块将此CAN总线信号以CAN通讯方式传输给列车车门系统中的电机驱动模块,电机驱动模块驱动列车车门的动作;一个网关模块对应一组节点模块以及与节点模块数量相同的电机驱动模块和列车车门数量;所述网关模块、节点模块均以微控制器为主体构成;1. A rail train door intelligent door control system, by receiving the door-opening and door-closing control signals transmitted on the bus in the top-level control system of the train, the drive motor realizes the opening and closing of the train door. Between the systems, a gate control system network composed of a field bus is set. The gate control system network is provided with a gateway module, a node module and a CAN bus. It is converted into a CAN bus signal recognized by the node module, and the node module transmits the CAN bus signal to the motor drive module in the train door system through CAN communication, and the motor drive module drives the action of the train door; a gateway module corresponds to a group of node modules And the same number of motor drive modules and train doors as the number of node modules; the gateway module and the node module are all composed of microcontrollers; 所说门控系统网络中还设有采用双微控制器结构的监测诊断模块,该模块亦通过CAN总线与网关模块和节点模块连接;当列车处于工作状态时,监测诊断模块接收网关模块传输的控制信号及各节点模块传输的车门状态信息并将上述信息数据存储至存储器中,当门控系统发生故障后,该模块做出故障诊断,并将诊断结果通过网关模块发送至列车总线再传输到列车前台控制系统中;当列车处于维护状态时,通过监测诊断模块上预留的检修接口,运行维护修理软件对门控系统进行检修;Said gate control system network is also provided with a monitoring and diagnosing module that adopts a double micro-controller structure, and this module is also connected with the gateway module and the node module through the CAN bus; when the train is in working condition, the monitoring and diagnosing module receives Control signals and door status information transmitted by each node module and store the above information data in the memory. When the door control system fails, the module makes a fault diagnosis and sends the diagnosis result to the train bus through the gateway module and then to the In the front desk control system of the train; when the train is in the maintenance state, through the maintenance interface reserved on the monitoring and diagnosis module, the maintenance and repair software is run to overhaul the door control system; 节点模块一方面将网关模块转换后的信号和车门系统中各种传感器信号传输给电机驱动模块,向电机驱动模块发送相应的控制信号,由电机驱动模块控制车门的运动;另一方面向电机驱动模块发送相应的指令,实时查询电机的电流、转速及驱动器温度信号,并将监测到的状态信息传送到监测诊断模块中。On the one hand, the node module transmits the signal converted by the gateway module and various sensor signals in the door system to the motor drive module, and sends corresponding control signals to the motor drive module, and the motor drive module controls the movement of the door; on the other hand, it sends the motor drive module The module sends corresponding instructions to query the current, speed and driver temperature signals of the motor in real time, and transmits the monitored status information to the monitoring and diagnosis module. 2.根据权利要求1所述轨道列车车门智能门控系统,其特征是:网关模块、节点模块及电机驱动模块均为独立设计,每个模块线路板预留有标准接口。2. The intelligent door control system for rail train doors according to claim 1, characterized in that: the gateway module, the node module and the motor drive module are all independently designed, and each module circuit board is reserved with a standard interface.
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