CN101911985A - Efficient energy-saving green removing machine - Google Patents

Efficient energy-saving green removing machine Download PDF

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Publication number
CN101911985A
CN101911985A CN2010102310146A CN201010231014A CN101911985A CN 101911985 A CN101911985 A CN 101911985A CN 2010102310146 A CN2010102310146 A CN 2010102310146A CN 201010231014 A CN201010231014 A CN 201010231014A CN 101911985 A CN101911985 A CN 101911985A
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Prior art keywords
cylinder
conveyance conduit
removing machine
green removing
efficient energy
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CN2010102310146A
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Chinese (zh)
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CN101911985B (en
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郭承义
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Abstract

The invention discloses an efficient energy-saving green removing machine. The efficient energy-saving green removing machine comprises a roller, a bracket and a cooking range, wherein the cooking range is provided with a housing for placing the roller therein, and a gap is formed between the housing and the roller; and the housing is provided with a chimney. In addition, the green removing machine also comprises three conveying pipelines, wherein the first and second conveying pipelines are provided with heat exchangers. According to the green removing machine, the heat exchangers are used for collecting the heat of waste gas exhausted when the green removing machine works and heating cold wind, and finally hot air is conveyed to the roller by the third conveying pipeline from a tea discharge end of the roller. The green removing machine has the advantages of environmental protection, energy conservation and good green removing effect.

Description

A kind of efficient energy-saving green removing machine
Technical field
The present invention relates to the machine for processing tea field, particularly a kind of efficient energy-saving green removing machine.
Background technology
Tea green-keeping is very important in a tealeaves manufacturing process link, and common tea green-keeping mode has roller fixation and steam beating at present.We adopt different green-keeping machines at the different modes that completes, as roller fixation machine or steam inactivation machine.Yet there is defective in present green-keeping machine, as roller fixation machine, because the structure of machine causes tealeaves when completing, has a long period to be in the steam, thereby causes the tealeaves yellowing, and color and luster is attractive in appearance inadequately.And steam beating, though can accomplish that color and luster is attractive in appearance,, the tealeaves that steam inactivation machine completes out can't be compared with roller fixation on fragrance, and the cost of steam inactivation machine is too high in addition.Therefore, all there is shortcoming in these the two kinds machines that complete at present, and we need a kind ofly can produce color, sense of taste can both be satisfied the demand, and the energy-efficient machine that completes.
Summary of the invention
At the problems referred to above, the invention discloses a kind of efficient energy-saving green removing machine, this efficient energy-saving green removing machine can be produced and satisfy the tealeaves of people to color and taste requirement.
In order to achieve the above object, the invention discloses a kind of technical scheme: a kind of efficient energy-saving green removing machine, this efficient energy-saving green removing machine comprises cylinder, support, cooking stove, cooking stove is provided with one deck case cylinder is placed in one, and and form the gap between the cylinder, and also being provided with a chimney on the case, described chimney is connected with first conveyance conduit, this conveyance conduit exit is provided with air exhauster, and this conveyance conduit is provided with heat exchanger;
The cylinder tea inlet end is provided with second conveyance conduit, this conveyance conduit one end is positioned at outside the efficient energy-saving green removing machine, the port is provided with air exhauster, be the port of export, the other end stretches in the cylinder from the cylinder tea inlet end, tube wall near the port is provided with several holes, and is provided with heat exchanger equally on this conveyance conduit;
This efficient energy-saving green removing machine also comprises the 3rd conveyance conduit in addition, this conveyance conduit one end is positioned at outside the cylinder, port is provided with air blast, the other end stretches in the cylinder from the cylinder tea end, be positioned on the pipeline of cylinder and offer air outlet A and air outlet B, wherein air outlet A is near cylinder tea end port, the 3rd conveyance conduit and first, heat exchanger serial connection on second conveyance conduit, the cold wind that is blasted by air blast is through first, on second conveyance conduit after the heat exchanger heats, send in the cylinder from the cylinder tea end by the 3rd conveyance conduit, by air outlet A, air outlet B sends.
As preferably, the end that described second conveyance conduit is positioned at cylinder docks with an end of the 3rd conveyance conduit, and joint is provided with baffle plate, and both are not connected.The air outlet B of the 3rd conveyance conduit is no more than 1/2 of drum length apart from the end face distance of cylinder tea inlet port.
Further, described first, second, third conveyance conduit is provided with one deck heat-insulation layer.
Beneficial effect of the present invention: the present invention is owing to the waste and old heat that will produce in will completing collects again and utilizes, thereby saved energy, and in this process, the cylinder in the former conventional rollers green-keeping machine is divided for two zones, a zone is hot and humid district, another is the high temperature dehydration district, owing to the acting in conjunction of these two subregions has been arranged, has improved the effect that completes of tealeaves greatly.Two subregions among the present invention are to be based upon on the basis of recycling again of waste-gas heat in completing, so the energy-saving and environmental protection of the present invention and the effect that completes improve greatly.
Description of drawings
Fig. 1 is a roller fixation machine structural representation of the prior art;
Fig. 2 is an embodiment of the invention schematic diagram.
The specific embodiment
For the easier quilt of the present invention is understood, the present invention is done being described in more detail below in conjunction with the drawings and specific embodiments.
Consult Fig. 1, a kind of roller fixation machine, this roller fixation machine comprise cylinder 1, support 5, cooking stove 2, cooking stove 2 is provided with one deck case 3, this case 3 is contained in cylinder 1 wherein, and and cylinder 1 between form the gap, by 2 pairs of cylinders of cooking stove 1 heating tealeaves in the cylinder is completed.Tealeaves is sent into from the cylinder tea inlet end, sends from tea end.The coal smoke that cooking stove 2 heating produce is discharged from chimney 4.
Consult Fig. 2, a kind of efficient energy-saving green removing machine, this efficient energy-saving green removing machine comprises cylinder 1, support 5, cooking stove 2, cooking stove 2 is provided with one deck case 3, and this case 3 is contained in cylinder 1 wherein, and and cylinder 1 between form the gap, also be provided with a chimney 4 on the case 3, described chimney 4 is connected with first conveyance conduit 7, and this conveyance conduit exit is provided with air exhauster 16, and this conveyance conduit is provided with heat exchanger 8.
Cylinder 1 tea inlet end is provided with second conveyance conduit 6, this conveyance conduit one end is positioned at outside the efficient energy-saving green removing machine, the port is provided with air exhauster 16, be the port of export, the other end stretches in the cylinder 1 from the cylinder tea inlet end, tube wall near this port is provided with hole, and is provided with heat exchange device 8 equally on this conveyance conduit.
This efficient energy-saving green removing machine also comprises the 3rd conveyance conduit 9 in addition, this conveyance conduit one end is positioned at outside the cylinder 1, port is provided with air blast 17, the other end stretches in the cylinder 1 from the cylinder tea end, be positioned on the pipeline of cylinder 1 and offer air outlet A10 and air outlet B11, wherein air outlet A10 is near cylinder tea end port, the 3rd conveyance conduit 9 and first, second conveyance conduit 7, heat exchanger 8 serial connections on 6, the cold wind that is blasted by air blast 17 is through first, after heat exchanger 8 heats on second conveyance conduit, send in the cylinder 1 from cylinder 1 tea end by the 3rd conveyance conduit 9, by air outlet A10, air outlet B11 sends.
Wherein, the air outlet of the 3rd conveyance conduit 9 is the structure of horn-like or other shapes, and the air outlet end face is provided with several holes.
As most preferred embodiment, second conveyance conduit 6 is positioned at an end of cylinder 1 and the end that the 3rd conveyance conduit 9 is positioned at cylinder 1, both butt joints, and joint is provided with baffle plate 15, and both are not connected.The air outlet B11 that its order three conveyance conduits 9 are positioned at cylinder 1 is no more than 1/2 of cylinder 1 length apart from the end face distance of cylinder tea inlet end, adjusts the distance of air port B11 and tea inlet end end face in can the above-mentioned scope that do not coexist according to tea-processing during tea-processing.
As most preferred embodiment, be equipped with one deck heat-insulation layer on described first, second, third conveyance conduit 7,6,9 equally.
When completing, at first be that 2 pairs of cylinders 1 of cooking stove heat, it is collected by the heat exchanger on first conveyance conduit 78 by the heat in the waste gas of chimney 4 discharges in the process that completes, fresh tea leaf in its is owing to then extracted out by second conveyance conduit 6 by thermogenetic steam, and the heat in the gas bleeding is collected by the heat exchanger on second conveyance conduit 68 equally.Simultaneously blast cold air by the 3rd conveyance conduit 9 entrance points in this, cold air is by heat exchanger 8 heat temperature raisings on first, second conveyance conduit 7,6, and discharges hot dry wind from the 3rd conveyance conduit 9 air outlets.Owing to also have 1 heating of 2 pairs of cylinders of cooking stove simultaneously, therefore just can form the high-temperature region between the cylinder tea inlet end at the air outlet B11 of the 3rd conveyance conduit.Fresh tea leaf in its is heated at once and completes once entering the high-temperature region, and produces a large amount of steam, thereby forms hot and humid district.The bright leaf that constantly enters is heated in this high-temperature region and sprays, and heats up rapidly.Behind hot and humid district, because moisture is almost all evaporated in the tealeaves, tealeaves is also constantly moving to the tea end direction, under the heating of dry-heat air that air outlet A10 bloats and 2 pairs of cylinders 1 of cooking stove, between air outlet A10 and air outlet B11, just form the high temperature dehydration district, the tealeaves that enters this section is under the heating of dry-heat air and cooking stove 2, and the processing that is dried rapidly finally is sent by tea end.
Gas in the intermediate roll 1 of the present invention is flowed toward the tea inlet end direction by cylinder 1 tea end under the effect of air outlet A10, air outlet B11, and the steam that tealeaves carries out drying and dehydrating processing generation also moves toward tea inlet end with air-flow, assembles in hot and humid district.So just avoided tealeaves to pass through cylinder 1, avoided vexed yellow phenomenon, improved tea leaf quality with the high humidity air-flow.Compared with prior art, owing to have only the heating of cooking stove 2 in the former roller fixation machine, there is not the heating of hot and humid air-flow to spray, tealeaves enters cylinder 1 back and heats up relatively slow, and steam and tealeaves that tealeaves produces after heating up move to the tea end direction in cylinder 1 together, in the process that this moves, tealeaves always by vexed in the high humidity air-flow, so influence tea leaf quality.
In the whole green-keeping machine work, the waste and old energy utilize flow process as follows once more: the steam that produces in hot and humid district is extracted out by second conveyance conduit 6, and pipeline is provided with the control valve of extraction amount, and the heat in the high humidity of extraction is collected by heat exchanger 8; Heat in the coal smoke gas that first conveyance conduit 7 is discharged is collected by the heat exchanger on the pipeline 8 equally, then advance cold air by the 3rd conveyance conduit 9 import terminal drums, 8 pairs of cold airs of heat exchanger on first conveyance conduit 7, second conveyance conduit 6 heat, last hot dry wind is sent back in the cylinder 1 to complete, and moves in circles.Equally, the 3rd conveyance conduit 9 also is provided with the control valve that drains hot blast.Control valve on second conveyance conduit 6 and the 3rd conveyance conduit 9 is regulated as the case may be, and is suitable with the back draught that reaches in the cylinder 1.
As preferably, a thermometer 13 can also be set, in the hot and humid district of cylinder 1 in order to monitor its variations in temperature, the convenient control temperature of regulating; In addition in order to prevent that heat scatters and disappears, one deck heat-insulation layer all is set at the inwall of first, second, third conveyance conduit 7,6,9.

Claims (3)

1. efficient energy-saving green removing machine, this efficient energy-saving green removing machine comprises cylinder, support, cooking stove, cooking stove is provided with one deck case cylinder is placed in one, and and form the gap between the cylinder, also be provided with a chimney on the case, it is characterized in that: described chimney is connected with first conveyance conduit, and this conveyance conduit exit is provided with air exhauster, and this conveyance conduit is provided with heat exchanger;
The cylinder tea inlet end is provided with second conveyance conduit, this conveyance conduit one end is positioned at outside the efficient energy-saving green removing machine, the port is provided with air exhauster, be the port of export, the other end stretches in the cylinder from the cylinder tea inlet end, tube wall near the port is provided with several holes, and is provided with heat exchanger equally on this conveyance conduit;
This efficient energy-saving green removing machine also comprises the 3rd conveyance conduit in addition, this conveyance conduit one end is positioned at outside the cylinder, port is provided with air blast, the other end stretches in the cylinder from the cylinder tea end, be positioned on the pipeline of cylinder and offer air outlet A and air outlet B, wherein air outlet A is near cylinder tea end port, the 3rd conveyance conduit and first, heat exchanger serial connection on second conveyance conduit, the cold wind that is blasted by air blast is through first, on second conveyance conduit after the heat exchanger heats, send in the cylinder from the cylinder tea end by the 3rd conveyance conduit, by air outlet A, air outlet B sends.
2. according to the described a kind of efficient energy-saving green removing machine of claim 1, it is characterized in that: the end that described second conveyance conduit is positioned at cylinder docks with the end that the 3rd conveyance conduit is positioned at cylinder, joint is provided with baffle plate, and both are not connected, and the 3rd conveyance conduit air outlet B that is positioned at cylinder is no more than 1/2 of drum length apart from the end face distance of cylinder tea inlet end.
3. according to the described a kind of efficient energy-saving green removing machine of claim 2, it is characterized in that: described first, second, third conveyance conduit is provided with one deck heat-insulation layer.
CN 201010231014 2010-07-20 2010-07-20 Efficient energy-saving green removing machine Expired - Fee Related CN101911985B (en)

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CN101911985A true CN101911985A (en) 2010-12-15
CN101911985B CN101911985B (en) 2013-09-04

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102308893A (en) * 2011-09-30 2012-01-11 五峰天池茶叶机械有限公司 Hybrid hot-air enzyme deactivation machine
CN104957285A (en) * 2015-05-27 2015-10-07 三江县陆氏茶叶机械制造有限公司 Tea leaf drying machine
CN105432833A (en) * 2016-01-29 2016-03-30 连建忠 Integrated system for green tea sorting and de-enzyming
CN105685276A (en) * 2016-01-29 2016-06-22 安溪县桃舟乡同盛茶叶专业合作社 Fresh tea leaf water-removing sorting tower
CN106642140A (en) * 2016-11-08 2017-05-10 湖南瑞新机械制造有限公司 Vehicle-mounted garbage treatment system
CN108740088A (en) * 2018-05-25 2018-11-06 史海艳 A kind of roller fixation machine for tea processing
CN109049485A (en) * 2018-09-18 2018-12-21 咸阳陶瓷研究设计院有限公司 A kind of inorganic sponge water-storage material foamable is set with drying integrated makeup
CN110037129A (en) * 2019-03-21 2019-07-23 浙江上河茶叶机械有限公司 The tea green-keeping drum apparatus and its processing method of energy-saving heat preserving

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2397739Y (en) * 1999-10-18 2000-09-27 马福京 Energy-saving tea steaming and drying machine
CN101238838A (en) * 2008-02-27 2008-08-13 程玉明 Tea hot air water-removing machine
CN201774913U (en) * 2010-07-20 2011-03-30 郭承义 High-efficiency energy-saving water-removing machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2397739Y (en) * 1999-10-18 2000-09-27 马福京 Energy-saving tea steaming and drying machine
CN101238838A (en) * 2008-02-27 2008-08-13 程玉明 Tea hot air water-removing machine
CN201774913U (en) * 2010-07-20 2011-03-30 郭承义 High-efficiency energy-saving water-removing machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102308893A (en) * 2011-09-30 2012-01-11 五峰天池茶叶机械有限公司 Hybrid hot-air enzyme deactivation machine
CN104957285A (en) * 2015-05-27 2015-10-07 三江县陆氏茶叶机械制造有限公司 Tea leaf drying machine
CN105432833A (en) * 2016-01-29 2016-03-30 连建忠 Integrated system for green tea sorting and de-enzyming
CN105685276A (en) * 2016-01-29 2016-06-22 安溪县桃舟乡同盛茶叶专业合作社 Fresh tea leaf water-removing sorting tower
CN106642140A (en) * 2016-11-08 2017-05-10 湖南瑞新机械制造有限公司 Vehicle-mounted garbage treatment system
CN108740088A (en) * 2018-05-25 2018-11-06 史海艳 A kind of roller fixation machine for tea processing
CN109049485A (en) * 2018-09-18 2018-12-21 咸阳陶瓷研究设计院有限公司 A kind of inorganic sponge water-storage material foamable is set with drying integrated makeup
CN110037129A (en) * 2019-03-21 2019-07-23 浙江上河茶叶机械有限公司 The tea green-keeping drum apparatus and its processing method of energy-saving heat preserving

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