CN102308893A - Hybrid hot-air enzyme deactivation machine - Google Patents
Hybrid hot-air enzyme deactivation machine Download PDFInfo
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- CN102308893A CN102308893A CN201110297218A CN201110297218A CN102308893A CN 102308893 A CN102308893 A CN 102308893A CN 201110297218 A CN201110297218 A CN 201110297218A CN 201110297218 A CN201110297218 A CN 201110297218A CN 102308893 A CN102308893 A CN 102308893A
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Abstract
The invention relates to a hybrid hot-air enzyme deactivation machine, comprising an insulation housing, a heating device inside the insulation housing, a cavity which is disposed between the insulation housing and a roller and is communicated with the heating device, several warm-air pipes arranged inside the cavity, with the outlets of the warm-air pipes located in the roller. By adding a heating device inside and with the cooperation of the warm-air pipes, the hybrid hot-air enzyme deactivation machine provided in the invention makes full use of fuel heat. Compared with the prior art, products are increased from 400kg to 1000kg with the same fuel. Meanwhile, because of fully utilized heat, processing efficiency is improved, i.e. the enzyme deactivation time is shortened. The efficiency is enhanced from the original 400kg/h to 1000kg/h. Besides, as the heating time is shortened, the color of tea is maintained dark green, and the product quality is improved.
Description
Technical field
The present invention relates to a kind of tea machinery, particularly a kind of hybrid hot air water-removing machine.
Background technology
Mostly existing tea water-removing machine is in housing rotatable cylinder is installed, and heater is set below cylinder, and that tealeaves rotate in cylinder is dehydrated, complete and drying.The problem that exists is that working (machining) efficiency is lower, and waste of fuel is bigger.
Chinese patent " 2008100597695 " discloses a kind of tea hot air water-removing machine, realizes tea green-keeping through warm-air pipe is set in cylinder, and existing problems are that hot blast is produced separately by other equipment, and the utilization ratio of heat is not high, wastes bigger.
Summary of the invention
Technical problem to be solved by this invention provides a kind of hybrid hot air water-removing machine, can significantly reduce the energy consumption in the operation that completes.
For solving the problems of the technologies described above, the technical scheme that the present invention adopted is: a kind of hybrid hot air water-removing machine comprises insulation shell; Cylinder is installed in the insulation shell; Be provided with heater in the insulation shell, form a cavity between insulation shell and the cylinder, this cavity is communicated with heater; In cavity, be provided with many warm-air pipes, the warm-air pipe outlet is positioned at cylinder.
Described many warm-air pipes are end to end.
Be provided with air blast at a end on the described warm-air pipe away from the warm-air pipe outlet.
Also be provided with chimney on the described insulation shell, chimney also is provided with the heat exchange cover outward, and the heat exchange cover is communicated with warm-air pipe.
Described end to end warm-air pipe is two groups, and every group is provided with an air blast, and wherein one group air blast is positioned at heat exchange and puts.
Be provided with the leafiness conveyer at cylinder near the end that warm-air pipe exports.
Be provided with the hydrofuge machine at cylinder away from the end that warm-air pipe exports.
A kind of hybrid hot air water-removing machine provided by the invention is realized fried green through the interior heater heated roller that adds, and cooperates the high-temperature flue gas heat hot airduct that utilizes after burning; And the hot blast in the warm-air pipe is delivered in the cylinder heats, realized making full use of the heat of fuel, compared with prior art; Same fuel has been brought up to 2000 jin from producing 800 jin, because Btu utilization is abundant, working (machining) efficiency also is improved simultaneously; Promptly shortened fixation time, brought up to for 800 jin by former per hour production and per hour produce 2000 jin, and owing to shorten heat time heating time; It is dark green that tea color keeps, and improved product quality.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further:
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the A-A cutaway view of Fig. 1.
The specific embodiment
In Fig. 1, a kind of hybrid hot air water-removing machine comprises insulation shell 1; Cylinder 9 is installed in the insulation shell 1, by 9 rotations of motor 8 head rolls, in cylinder 9, is provided with the blade of a plurality of stators and spiral; Rotation along with cylinder 9; Helical blade promotion tealeaves moves to outlet from the import of cylinder 9, and stator is avoided when cylinder 9 rotations, and tealeaves scatters from outlet.Be provided with heater 10 in the insulation shell 1, in cylinder 9 rotary courses, heater 10 is realized the fried green to leafiness in the cylinder 9.Between insulation shell 1 and cylinder 9, form a cavity, this cavity is communicated with heater 10, in cavity, is provided with many warm-air pipes 2, and warm-air pipe outlet 11 is positioned at cylinder 9.Heater in this example is faggot kitchen range, coal kitchen range, gas-cooker or electric heater unit, and there is the faggot better tradition of tealeaves local flavor that completes in the resourceful area of faggot in the mountain area, so preferably adopts the faggot kitchen range in this example.But directly gas fume after burning is incorporated in the cylinder 9, the smell in the combustion product gases is easy to pollute the taste of tealeaves, so has adopted in this example heat exchanger tube is directly placed the technical scheme in the cavity between insulation shell 1 and the cylinder 9.
In Fig. 2, described many warm-air pipes 2 are end to end.Be provided with air blast 3 at a end on the described warm-air pipe 2 away from warm-air pipe outlet 11.
Also be provided with chimney 5 on the described insulation shell 1, the outer heat exchange cover 4 that also is provided with of chimney 5, heat exchange cover 4 are communicated with warm-air pipe 2.Usually therefore the temperature at chimney position is provided with the heat after the heat exchange cover can make full use of fuel combustion herein up to 200-250 ℃ in green-keeping machine.This routine advantage be the composite thermal insulation shell with in the heater established realize fried green, and by the heat exchanger tube in the heating of the high-temperature flue gas after the burning cavity, the hot blast in the heat exchanger tube is transported to assistant heating in the cylinder 9; These technical characterictics are supported mutually; It cooperates the utilization ratio that has improved fuel fully, and in this example, heater 10 heated rollers 9 are realized the conduction heating; The hot blast of warm-air pipe then mainly utilizes the convection type heating, has therefore also improved the efficient that completes greatly.
As shown in fig. 1, described end to end warm-air pipe 2 is two groups, and every group is provided with an air blast 3, and wherein one group air blast 3 is positioned on the heat exchange cover 4.Because the length of warm-air pipe 2 is longer; Only depend on air blast 3 wind-force not enough, so in this routine prioritization scheme whole warm-air pipe is divided into two groups, one group air blast 3 is positioned on the heat exchange cover 4; After wind is heated in heating tube; Deliver in the cylinder 9 from warm-air pipe outlet 11, the air blast of another group warm-air pipe then is positioned at the below of cylinder 9, and hot blast also is to be delivered in the cylinder 9 by warm-air pipe outlet 11.Thereby made full use of the heat of fuel combustion.
Be provided with leafiness conveyer 7 at cylinder 9 near an end of warm-air pipe outlet 11.Leafiness conveyer 7 is used for the inside with leafiness roller of conveyer belt 9.Be provided with hydrofuge machine 6 at cylinder 9 away from an end of warm-air pipe outlet 11.The hydrofuge machine that is provided with can be drained the steam of leafiness evaporation fast, thereby improved the efficient that completes.
Claims (7)
1. hybrid hot air water-removing machine; Comprise insulation shell (1), cylinder (9) is installed in the insulation shell (1), it is characterized in that: be provided with heater (10) in the insulation shell (1); Form a cavity between insulation shell (1) and the cylinder (9); This cavity is communicated with heater (10), in cavity, is provided with many warm-air pipes (2), and warm-air pipe outlet (11) is positioned at cylinder (9).
2. a kind of hybrid hot air water-removing machine according to claim 1 is characterized in that: described many warm-air pipes (2) are end to end.
3. a kind of hybrid hot air water-removing machine according to claim 2 is characterized in that: described warm-air pipe (2) is gone up at the end away from warm-air pipe outlet (11) and is provided with air blast (3).
4. a kind of hybrid hot air water-removing machine according to claim 3 is characterized in that: also be provided with chimney (5) on the described insulation shell (1), chimney (5) is outer also to be provided with heat exchange cover (4), and heat exchange cover (4) is communicated with warm-air pipe (2).
5. a kind of hybrid hot air water-removing machine according to claim 3 is characterized in that: described end to end warm-air pipe (2) is two groups, and every group is provided with an air blast (3), and wherein one group air blast (3) is positioned on the heat exchange cover (4).
6. a kind of hybrid hot air water-removing machine according to claim 3 is characterized in that: be provided with leafiness conveyer (7) at cylinder (9) near the end that warm-air pipe exports (11).
7. a kind of hybrid hot air water-removing machine according to claim 3 is characterized in that: be provided with hydrofuge machine (6) at cylinder (9) away from the end that warm-air pipe exports (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110297218A CN102308893A (en) | 2011-09-30 | 2011-09-30 | Hybrid hot-air enzyme deactivation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110297218A CN102308893A (en) | 2011-09-30 | 2011-09-30 | Hybrid hot-air enzyme deactivation machine |
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| Publication Number | Publication Date |
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| CN102308893A true CN102308893A (en) | 2012-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110297218A Pending CN102308893A (en) | 2011-09-30 | 2011-09-30 | Hybrid hot-air enzyme deactivation machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104222337A (en) * | 2014-08-26 | 2014-12-24 | 浙江工业大学 | Roller type tea leaf fixation machine |
| CN104359298A (en) * | 2014-10-08 | 2015-02-18 | 陈浩轩 | Chrysanthemum dryer |
| CN105918508A (en) * | 2016-05-04 | 2016-09-07 | 湖南会同宝田茶业有限公司 | Fine machining technology for green tea and machining system thereof |
| CN105941671A (en) * | 2016-05-04 | 2016-09-21 | 湖南会同宝田茶业有限公司 | Processing technology and processing system of Zhu tea |
| CN108094582A (en) * | 2017-11-22 | 2018-06-01 | 湖北天池机械股份公司 | Environmentally friendly hot air water-removing machine |
| CN108740088A (en) * | 2018-05-25 | 2018-11-06 | 史海艳 | A kind of roller fixation machine for tea processing |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200983817Y (en) * | 2006-12-30 | 2007-12-05 | 马兆林 | Heating equipment of the tea platen continuous cooking machine |
| CN101911985A (en) * | 2010-07-20 | 2010-12-15 | 郭承义 | Efficient energy-saving green removing machine |
| CN201690979U (en) * | 2009-12-16 | 2011-01-05 | 宣城市三九茶叶机械制造有限公司 | Roller type tea water-removing machine |
| CN102018060A (en) * | 2010-11-18 | 2011-04-20 | 浙江绿峰机械有限公司 | Inner-stirring balanced humidity-discharging high temperature hot-air water-removing machine |
-
2011
- 2011-09-30 CN CN201110297218A patent/CN102308893A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200983817Y (en) * | 2006-12-30 | 2007-12-05 | 马兆林 | Heating equipment of the tea platen continuous cooking machine |
| CN201690979U (en) * | 2009-12-16 | 2011-01-05 | 宣城市三九茶叶机械制造有限公司 | Roller type tea water-removing machine |
| CN101911985A (en) * | 2010-07-20 | 2010-12-15 | 郭承义 | Efficient energy-saving green removing machine |
| CN102018060A (en) * | 2010-11-18 | 2011-04-20 | 浙江绿峰机械有限公司 | Inner-stirring balanced humidity-discharging high temperature hot-air water-removing machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104222337A (en) * | 2014-08-26 | 2014-12-24 | 浙江工业大学 | Roller type tea leaf fixation machine |
| CN104359298A (en) * | 2014-10-08 | 2015-02-18 | 陈浩轩 | Chrysanthemum dryer |
| CN105918508A (en) * | 2016-05-04 | 2016-09-07 | 湖南会同宝田茶业有限公司 | Fine machining technology for green tea and machining system thereof |
| CN105941671A (en) * | 2016-05-04 | 2016-09-21 | 湖南会同宝田茶业有限公司 | Processing technology and processing system of Zhu tea |
| CN108094582A (en) * | 2017-11-22 | 2018-06-01 | 湖北天池机械股份公司 | Environmentally friendly hot air water-removing machine |
| CN108094582B (en) * | 2017-11-22 | 2023-11-24 | 湖北天池机械股份公司 | Environment-friendly hot air fixation machine |
| CN108740088A (en) * | 2018-05-25 | 2018-11-06 | 史海艳 | A kind of roller fixation machine for tea processing |
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Application publication date: 20120111 |