A kind of method for modifying medical cotton gauze
Technical field
The present invention relates to a kind of method for modifying medical cotton gauze, especially relate to a kind of absorption of common cotton hospital gauze, method of modifying of anti-microbial property of improving.Belong to natural fabric modification technology field.
Background technology
Antibiotic, the absorption property that improve common medical cotton gauze reduce wound infection, accelerating wound.Patent of invention (publication number CN1201696) relates to the processing method of a kind of antibiotic, hemostasis and wound adhesion medical dressing, and it is that absorbent gauze is accomplished through pickling degraded, grafting etherification reaction, neutralization, washing, dipping antiseptic and steam seasoning treatment and other steps.Patent of invention (publication number: CN1348819) relate to freezing absorbant hemostatic cotton and preparation method thereof, it be with the natural silk fiber after the carboxymethyl cellulose processing, form the stanch fibre fabric; Use deionized water dissolving then; Sonicated, in the pan tank type die, vibration shakes up; In vacuum refrigerating machine, carry out freeze drying, then selected, cutting, packaging sterilizing.
Freeze drying (abbreviation freeze-drying) is exactly the material that contains large quantity of moisture; Lower the temperature in advance and be frozen into solid; Under the condition of vacuum, make water vapour directly from solid, distil then, and material itself is stayed in ice shelf that freezes, thereby made dried product keep its original form.In cryodesiccated process, the solid composition is being supported by the black ice on its seat, when the ice distillation; To in the surplus materials of drying, stay hole, therefore, the material after the freeze drying is loose porous; Be spongy, add suction rapidly behind the water, almost recover original proterties immediately; Be that rehydration is good, and traditional drying means can cause the material shrinkage, destroy cell.At present, freeze drying technology is used widely in food service industry.
Cotton fiber is a cellulose fibre, contains the hydrophilic radical hydrogen bond in the big molecule, has good moisture pick-up properties; Regain is about 8.5% under standard temperature, damp condition; Ungrease treatment can improve the hydrophily and the adsorptivity of cotton fiber slightly, and therefore, present hospital gauze all passes through ungrease treatment.With water is swelling agent, and the cotton fiber diameter expansion rate after wetting is 20-30%, and the sectional area expansion rate reaches 40-42%, but the cotton fiber behind the water swollen restores to the original state again through common dry its diameter of back and cross section.For improving the gloss of cotton fiber goods; Extensively adopt cotton fiber swelling agent concentrated caustic solution that cotton fiber or fiber assembly are put in order under certain tension force at present, make cotton fiber that irreversible violent swelling take place, the cross section of cotton fiber changes circle into by flat kidney shape; Vertically change bent the disappearance; Become smooth cylinder, light is well-regulated reflection, thereby gloss improves.
Granatum is a kind of important traditional Chinese medicine, and the main chemical compositions pomegranate glycosides (punicalagin) (content reaches 8.24%) of granatum promptly is the main pigment composition of granatum, also is main active constituents of medicine, and soluble in water.In vitro test shows that the granatum water decoction all has killing action to staphylococcus aureus, proteus, corynebacterium diphtheriae; Typhoid fever and paratyphoid, comma bacillus, Pseudomonas aeruginosa, shigella dysenteriae, tubercle bacillus etc. all there is the obvious suppression effect; The various skin fungi there is inhibitory action in various degree, so blue formula trichobacteria, yellow trichobacteria, barber's itch trichobacteria, trichophyton ferrugium, Du's big belly formula sporidiole bacteria difficult to understand, acrothesium floccosum etc.Edible, medicinal and ornamental value that pomegranate has; Extensively cultivated in recent years, mainly be distributed in Hebei, Henan, Shandong, Jiangsu, Anhui, Zhejiang, Jiangxi, Fujian, Taiwan, Hunan, Hubei, Guangdong, Guangxi, Guizhou, Sichuan etc. and economize (autonomous region).Granatum with antibacterial action is an agricultural by product, and cost is low, and is without any side effects.(application number: 201010164675.1) preparation has health care quilted stockings antibiotic, deodorization functions to patent of invention based on granatum.
Summary of the invention
The present invention is intended to adopt physics, chemical method that common degreasing cotton gauze is carried out modification, with its adsorptivity of further raising, increase antibiotic property.In order to achieve the above object, the modified technique flow process of the present invention's employing is following: degreasing cotton gauze → high concentration caustic soda swollen processing → hot wash → acid neutralization → cold water washing → employing natural antibacterial agent pomegranate rind extract carries out antibiotic finish → cryogenic freezing → freeze-drying.Common medical cotton gauze is after this method modification, and absorption property, antibacterial action improve, and can be widely used in all kinds of wounds.
Each step concrete grammar and the effect as follows:
The first step: high concentration caustic soda swollen is handled
The present invention is to be swelling agent with the high concentration soda bath, under the lax condition of degreasing cotton gauze, soaks into.High concentration caustic soda swollen treatment process is: with cotton gauze quality 15-25 concentrated caustic solution doubly swollen cotton fiber at normal temperatures, concentrated caustic solution concentration 20-28% (mass percent), processing time 10-30min.Lax cotton fiber through concentrated caustic solution swollen after, degree of crystallinity reduces, the fibre section form is circular by kidney deformation, slit, pore quantity increase and size becomes big in the fiber, between the big molecule by closely becoming loose.
Second step: hot wash
Adopt 30 ℃ of-50 ℃ of warm water that cotton gauze is washed, to remove residual a large amount of caustic soda on the gauze.
The 3rd step: acetic acid neutralization
The employing mass percent is that the acetic acid weak solution of 1-2% is carried out pickling to cotton gauze, with the residual alkali that neutralizes.
The 4th step: cold water washing
Adopt cold water to continue washing for several times, make cotton gauze neither contain also alkali-free of acid.
The 5th step: adopt the natural antibacterial agent pomegranate rind extract to carry out antibiotic finish
Granatum antiseptic method for distilling of the present invention is with antibiotic, the deodorization health quilted stockings (application number: 201010164675.1) of patent of invention based on the traditional Chinese medicine granatum.
Antibacterial finishing process is following: the pomegranate rind extract consumption is the 1-3% of cotton gauze quality, bath raio 1: 20, treatment temperature 50-80 ℃, processing time 1-2h.Cotton gauze short texture through swollen helps the antibacterial activity composition in the pomegranate rind extract to be adsorbed onto on the cotton fiber, improves the antibiotic property of cotton gauze.
The 6th step: cryogenic freezing
The cotton gauze that will pass through above processing places ultra low temperature freezer refrigerating chamber (temperature-25--80 ℃) to be refrigerated to the whole hardening of cotton gauze.
The 7th step: freeze-drying
Adopt the vacuum freeze-drying machine that the cotton gauze that freezes is fully carried out freeze-drying and handle, vacuum is-50 ℃ less than 20Pa, temperature in freeze-drying process.Adopt freeze drying technology dried rather than traditional oven dry or air-dry, with the space that abundant maintenance cotton fiber forms in swollen and refrigerating process, the absorption property of raising cotton fiber.
The specific embodiment
Specific embodiment 1:
The first step: high concentration caustic soda swollen is handled
With the concentrated caustic solution of 20 times of cotton gauze quality swollen cotton fiber at normal temperatures, soda bath concentration 25% (mass percent), processing time 15min.
Second step: hot wash
Adopt 40 ℃ of warm water that cotton gauze is washed, to remove residual a large amount of caustic soda on the gauze.
The 3rd step: acetic acid neutralization
Adopting mass percent is that 1.5% dilute acetic acid solution carries out pickling to cotton gauze, with the residual alkali that neutralizes.
The 4th step: cold water washing
Adopt cold water to continue washing for several times, make cotton gauze neither contain also alkali-free of acid.
The 5th step: adopt the natural antibacterial agent pomegranate rind extract to carry out antibiotic finish
Granatum antiseptic method for distilling of the present invention is with antibiotic, the deodorization health quilted stockings (application number: 201010164675.1) of patent of invention based on the traditional Chinese medicine granatum; The pomegranate rind extract consumption is 2% of a cotton gauze quality; bath raio 1: 20,60 ℃ of treatment temperatures, processing time 2h.
The 6th step: cryogenic freezing
The cotton gauze that will pass through above processing places ultra low temperature freezer refrigerating chamber (temperature-40 ℃) to be refrigerated to the whole hardening of cotton gauze.
The 7th step: freeze-drying
Adopt the vacuum freeze-drying machine that cotton gauze is carried out freeze-drying and handle, vacuum is less than 20Pa, and temperature-50 ℃ is to freeze-drying fully.
Specific embodiment 2:
The first step: high concentration caustic soda swollen is handled
With the concentrated caustic solution of 25 times of cotton gauze quality swollen cotton fiber at normal temperatures, concentrated caustic solution concentration 20% (mass percent), processing time 20min.
Second step: hot wash
Adopt 50 ℃ of warm water that cotton gauze is washed, to remove residual a large amount of caustic soda on the gauze.
The 3rd step: acetic acid neutralization
Adopting mass percent is that 1% acetic acid weak solution is carried out pickling to cotton gauze, with the residual alkali that neutralizes.
The 4th step: cold water washing
Adopt cold water to continue washing for several times, make cotton gauze neither contain also alkali-free of acid.
The 5th step: adopt the natural antibacterial agent pomegranate rind extract to carry out antibiotic finish
Granatum antiseptic method for distilling of the present invention is with antibiotic, the deodorization health quilted stockings (application number: 201010164675.1) of patent of invention based on the traditional Chinese medicine granatum; The pomegranate rind extract consumption is 3% of a cotton gauze quality; bath raio 1: 20,80 ℃ of treatment temperatures, processing time 1h.
The 6th step: cryogenic freezing
The cotton gauze that will pass through above processing places ultra low temperature freezer refrigerating chamber (temperature-60 ℃) to be refrigerated to the whole hardening of cotton gauze.
The 7th step: freeze-drying
Adopt the vacuum freeze-drying machine that cotton gauze is carried out freeze-drying and handle, vacuum is less than 20Pa, and temperature-50 ℃ is to freeze-drying fully.