CN101886335B - Method for manufacturing inflaming-retarding antifouling non-woven decorative material - Google Patents

Method for manufacturing inflaming-retarding antifouling non-woven decorative material Download PDF

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Publication number
CN101886335B
CN101886335B CN2010102303354A CN201010230335A CN101886335B CN 101886335 B CN101886335 B CN 101886335B CN 2010102303354 A CN2010102303354 A CN 2010102303354A CN 201010230335 A CN201010230335 A CN 201010230335A CN 101886335 B CN101886335 B CN 101886335B
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inflaming
percent
water
controlled
dressing liquid
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CN101886335A (en
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曾鹏程
郭秉臣
瞿北斗
蔡剑
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FUJIAN XINHUA Co Ltd
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FUJIAN XINHUA Co Ltd
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Abstract

The invention discloses an inflaming-retarding antifouling non-woven decorative material and a manufacturing method thereof. The inflaming-retarding antifouling non-woven decorative material is manufactured by using a waste material namely spun polyester fiber as a raw material, reinforcing the raw material into a non-woven base material through opening, mixing, carding, lapping, stitch knitting or prickling, and performing after finishing and dyeing processing on the base material. The after finishing process adopts a three-soaking and three-rolling mode, and finishing liquor is prepared from the following raw materials in proportion: (1) first soaking finishing liquor, which comprises 1 to 3 percent of alkylphenol ethoxylates and the balance of water; (2) second soaking finishing liquor, which comprises 2 to 10 percent of modified butadiene-acrylonitrile emulsion, 5 to 10 percent of FR-32 flame retardant (phosphates), 10 to 20 percent of nano-silver antimicrobial agent, 0.01 to 0.1 percent of non-azo heavy metal-free organic and inorganic pigments, and the balance of water; and (3) third soaking finishing liquor, which comprises 5 percent of 175 drying agent (perfluoro-acrylate copolymer) and the balance of water. The method has the following advantages that: the material has high inflaming-retarding and antifouling performance, good damp-proof and mould proofing effects and soft handfeel, and simultaneously the method can endow the material with magnificent colors or patterns with different styles; besides, the production process flow is short, the operation is simple, the efficiency is high, and the product cost is low.

Description

A kind of manufacturing approach of inflaming-retarding antifouling non-woven decorative material
Technical field
The present invention relates to a kind of manufacturing approach of nonwoven material, particularly a kind of manufacturing approach of inflaming-retarding antifouling ornament materials.
Background technology
The fire quantity that textiles causes and the death rate are all high than the fire quantity and the death rate that other reason causes, countries in the world also constantly increase because of the fire that textiles causes.In recent years, domestic etesian fire number of times is 3-4 ten thousand times.The combustion characteristics of non-woven decorative material (such as curtain, door curtain, screen, the tablecloth, mattress, wall paper, slip cover etc.) is one of key property index of paying close attention to of people.
Domestic flame retardant textiles mainly is divided into two types: one type is addition type, and soon fire retardant mixes with spinning solution or fire retardant is added in the polymer fire resistance fibre of respinning out, the material that utilizes it to make; One type is back arrangement type, and fiber or fabric are carried out the material that flame-proof treatment makes.The research and development of domestic fire resistance fibre are started in the seventies, and fire resistance fibre has formed the ability of batch process at present.Back arrangement type processing method mainly comprises several kinds of dipping flame-proof treatment method, coating flame-proof treatment method, composite flame-proof finishing methods etc.Dipping flame-proof treatment method is meant supatex fabric through chemical impregnation, dry then, the method that bakes.Cotton, hair etc. has textiles flame-retarded technology comparative maturity, and the research of bondedfibre fabric flame-retarded technology is less.
In the family expenses decoration material field, advantage such as nonwoven material is short because of its process-cycle, efficient is high, cost is low obtains the consumer and likes.Traditional fire-retardant non-woven decorative material is many to be processed into by fire resistance fibre, and fire resistance is not strong, antifouling property is relatively poor, and the moistureproof and mildewproof effect is not good yet.
Summary of the invention
The objective of the invention is to overcome the shortcoming that traditional non-woven decorative material exists, provide a kind of fire-retardant, antifouling property is better, and the manufacturing approach of good, the soft non-woven decorative material of moistureproof and mildewproof effect.
For realizing above-mentioned purpose, technical scheme of the present invention:
A kind of manufacturing approach of inflaming-retarding antifouling non-woven decorative material; At first spinning polyster fibre with waste material is that raw material is processed into nonwoven substrates; Secondly this base material is put in order through three three modes of rolling of soaking, wherein: 1. one soaks dressing liquid and includes according to mass ratio: bleeding agent: APES 1%-3%; Surplus is a water; 2. two soak dressing liquid and include according to mass ratio: binder: modification butyronitrile emulsion 2%-10%, fire retardant: phosphoric acid salt 5%-10%, antiseptic: Nano Silver 10%-20%, dyestuff: the organic and inorganic pigment 0.1 ‰-1 ‰ of non-azo heavy metal free; Surplus is a water; 3. three soak dressing liquid and include according to mass ratio: waterproofing agent: perfluoropropene acid polymer 5%; Surplus is a water; Process acquisition pattern or decorative pattern after print and dye;
Said three conditions of rolling are following:
1. one to roll nip pressure be 0.6MPa, and spread is controlled to be 150%, and through the HEAT SETTING arrangement, temperature is controlled to be 160 ℃ again, and the speed of a motor vehicle is 10m/min;
2. two to roll nip pressure be 0.5MPa, and spread is controlled to be 200%, and through the HEAT SETTING arrangement, temperature is controlled to be 180 ℃ again, and the speed of a motor vehicle is 12m/min;
3. three to roll nip pressure be 0.5MPa, and spread is controlled to be 200%, and through the HEAT SETTING arrangement, temperature is controlled to be 180 ℃ again, and the speed of a motor vehicle is 10m/min.
It is to make with the spinning of waste and old bottle sheet that said waste material spins polyster fibre, and its fineness is 2.0-6.0D, and length is 38-75mm.
It is said that to soak the fire retardant of dressing liquid in comprising be the FR-32 fire retardant; Three waterproofing agents that soak in the dressing liquid are 175 dryingagents.
After adopting such scheme, the advantage of a kind of inflaming-retarding antifouling non-woven decorative material of the present invention is:
1. non-woven decorative material of the present invention has fire-retardant preferably, antifouling property, and the moistureproof and mildewproof effect is good, soft, color is magnificent, can also give various pattern or decorative pattern that it meets consumer's aesthetic standards.
2. the present invention can adopt the processing of acupuncture or loop bonding method, and the technological process of production is short, and is simple to operate, efficient is high, product cost is low.
The specific embodiment
Below cooperate embodiment, concrete scheme of the present invention described:
Embodiment one
The manufacturing approach of a kind of inflaming-retarding antifouling non-woven decorative material disclosed by the invention, concrete steps are following:
1. shredding mixing combing operation:
Spinning polyster fibre with the 2.0D*38mm waste material is raw material, and this raw material is fully mixed, and through feeding cotton system raw material is sent into carding machine formation fibre web again.
2. lapping operation:
Fibre web is carried out cross lamination repeatedly, reach required grammes per square metre.
3. acupuncture or loop bonding operation:
The fibre web of completing is carried out tape edge through knit-stitch machine reinforce into nonwoven substrates, the loop bonding line is conventional yarn, and it is reinforced and adopts 14 pins, and needle gage is 2mm.Perhaps the fibre web of completing is carried out pinprick reinforcement through needing machine and become nonwoven substrates.
4. finishing process:
With this base material through dressing liquid dipping, preliminary drying; Soak three to roll through three and [roll about three: can carry out pressure roller (pressure) to product after whenever having soaked a dressing liquid, always have three times, be called three and roll; Purpose is in order to control the absorption of dressing liquid] mode, again through method dry, that the bake arrangement of finalizing the design.Wherein:
One soaks dressing liquid includes according to mass ratio:
Bleeding agent: APES 1%
Surplus is a water
Two soak dressing liquid includes according to mass ratio:
Binder: modification butyronitrile emulsion 2%
Fire retardant: FR-32 fire retardant (phosphoric acid salt) 5%
Antiseptic: Nano Silver 10%
Dyestuff: the organic and inorganic pigment 0.1 ‰ of non-azo heavy metal free
Surplus is a water
Three soak dressing liquid includes according to mass ratio:
Waterproofing agent: 175 dryingagents (perfluoropropene acid polymer) 5%
Surplus is a water
5. dyeing process:
According to consumer's aesthetic standards,, give product magnificent color through dyeing process; Perhaps, give various pattern of product or decorative pattern through revenue stamp process.
Embodiment two:
1. shredding mixing combing operation:
Spinning polyster fibre with the 6.0D*75mm waste material is raw material, and this raw material is fully mixed, and through feeding cotton system raw material is sent into carding machine formation fibre web again.
2. lapping operation:
Fibre web is carried out cross lamination repeatedly, reach required grammes per square metre.
3. acupuncture or loop bonding operation:
The fibre web of completing is carried out tape edge through knit-stitch machine reinforce into nonwoven substrates, the loop bonding line is conventional yarn, and it is reinforced and adopts 14 pins, and needle gage is 2mm.Perhaps the fibre web of completing is carried out pinprick reinforcement through needing machine and become nonwoven substrates.
4. finishing process:
This base material through dressing liquid dipping, preliminary drying, is soaked three modes of rolling through three, again through method dry, that the bake arrangement of finalizing the design.Wherein:
One soaks dressing liquid includes according to mass ratio:
Bleeding agent: APES 3%
Surplus is a water
Two soak dressing liquid includes according to mass ratio:
Binder: modification butyronitrile emulsion 10%
Fire retardant: FR-32 fire retardant (phosphoric acid salt) 10%
Antiseptic: Nano Silver 20%
Dyestuff: the organic and inorganic pigment 1 ‰ of non-azo heavy metal free
Surplus is a water
Three soak dressing liquid includes according to mass ratio:
Waterproofing agent: 175 dryingagents (perfluoropropene acid polymer) 5%
Surplus is a water
5. dyeing process:
According to consumer's aesthetic standards,, give product magnificent color through dyeing process; Perhaps, give various pattern of product or decorative pattern through revenue stamp process.
Embodiment three:
1. shredding mixing combing operation:
Spinning polyster fibre with the 4.0D*51mm waste material is raw material, and this raw material is fully mixed, and through feeding cotton system raw material is sent into carding machine formation fibre web again.
2. lapping operation:
Fibre web is carried out cross lamination repeatedly, reach required grammes per square metre.
3. acupuncture or loop bonding operation:
The fibre web of completing is carried out tape edge through knit-stitch machine reinforce into nonwoven substrates, the loop bonding line is conventional yarn, and it is reinforced and adopts 14 pins, and needle gage is 2mm.Perhaps the fibre web of completing is carried out pinprick reinforcement through needing machine and become nonwoven substrates.
4. finishing process:
This base material through dressing liquid dipping, preliminary drying, is soaked three modes of rolling through three, again through method dry, that the bake arrangement of finalizing the design.Wherein:
One soaks dressing liquid includes according to mass ratio:
Bleeding agent: APES 2%
Surplus is a water
Two soak dressing liquid includes according to mass ratio:
Binder: modification butyronitrile emulsion 6%
Fire retardant: FR-32 fire retardant (phosphoric acid salt) 7.5%
Antiseptic: Nano Silver 15%
Dyestuff: the organic and inorganic pigment 0.55 ‰ of non-azo heavy metal free
Surplus is a water
Three soak dressing liquid includes according to mass ratio:
Waterproofing agent: 175 dryingagents (perfluoropropene acid polymer) 5%
Surplus is a water
5. dyeing process:
According to consumer's aesthetic standards,, give product magnificent color through dyeing process; Perhaps, give various pattern of product or decorative pattern through revenue stamp process.

Claims (3)

1. the manufacturing approach of an inflaming-retarding antifouling non-woven decorative material; At first spinning polyster fibre with waste material is that raw material is processed into nonwoven substrates; Secondly this base material is put in order through three three modes of rolling of soaking, wherein: 1. one soaks dressing liquid and includes according to mass ratio: bleeding agent: APES 1%-3%; Surplus is a water; 2. two soak dressing liquid and include according to mass ratio: binder: modification butyronitrile emulsion 2%-10%, fire retardant: phosphoric acid salt 5%-10%, antiseptic: Nano Silver 10%-20%, dyestuff: the organic and inorganic pigment 0.1 ‰-1 ‰ of non-azo heavy metal free; Surplus is a water; 3. three soak dressing liquid and include according to mass ratio: waterproofing agent: perfluoropropene acid polymer 5%; Surplus is a water; Process acquisition pattern or decorative pattern after print and dye;
Said three conditions of rolling are following: 1. one to roll nip pressure be 0.6MPa, and spread is controlled to be 150%, and through the HEAT SETTING arrangement, temperature is controlled to be 160 ℃ again, and the speed of a motor vehicle is 10m/min; 2. two to roll nip pressure be 0.5MPa, and spread is controlled to be 200%, and through the HEAT SETTING arrangement, temperature is controlled to be 180 ℃ again, and the speed of a motor vehicle is 12m/min; 3. three to roll nip pressure be 0.5MPa, and spread is controlled to be 200%, and through the HEAT SETTING arrangement, temperature is controlled to be 180 ℃ again, and the speed of a motor vehicle is 10m/min.
2. the manufacturing approach of a kind of inflaming-retarding antifouling non-woven decorative material as claimed in claim 1 is characterized in that: it is to make with the spinning of waste and old bottle sheet that said waste material spins polyster fibre, and its fineness is 2.0-6.0D, and length is 38-75mm.
3. the manufacturing approach of a kind of inflaming-retarding antifouling non-woven decorative material as claimed in claim 1 is characterized in that: two to soak the fire retardant of dressing liquid in comprising be the FR-32 fire retardant; Three waterproofing agents that soak in the dressing liquid are 175 dryingagents.
CN2010102303354A 2010-07-15 2010-07-15 Method for manufacturing inflaming-retarding antifouling non-woven decorative material Active CN101886335B (en)

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CN102165960B (en) * 2010-11-29 2013-07-03 南开大学 Preparation method of nano silver antibacterial mother liquor through two-step polymerization
CN103015167B (en) * 2012-12-24 2016-05-25 王建波 A kind of multi-functional cool feeling shirt
CN103061167B (en) * 2013-01-09 2014-10-08 浙江盛发纺织印染有限公司 Dyeing and finishing process of polyester fiber curtain fabric
CN105369602A (en) * 2014-08-28 2016-03-02 青岛鑫润土苗木专业合作社 Antibacterial flame-retardant textile producing method
CN106939466A (en) * 2017-05-11 2017-07-11 江苏科德宝建筑节能科技有限公司 It is a kind of that there is permanent fire retardant multifunctional fabric of improvement comfortableness and preparation method thereof
CN107630354B (en) * 2017-09-29 2019-10-29 欣龙控股(集团)股份有限公司 Anti- blood finishing agent for non-woven material and anti-blood non-woven material of breathing freely
CN108951153A (en) * 2018-07-18 2018-12-07 常州雅美特窗饰股份有限公司 A kind of manufacturing method of light transmission inflaming retarding fabric
CN109930387A (en) * 2019-02-18 2019-06-25 南通安尔特海绵制品有限公司 The antifouling automobile cushion material manufacture craft of functional antibiosis
CN111636211A (en) * 2020-06-24 2020-09-08 京准化工技术(上海)有限公司 Durable flame-retardant antibacterial waterproof finishing agent and preparation method and application thereof
CN114953705A (en) * 2022-06-07 2022-08-30 镇江通达内饰材料有限公司 Manufacturing process of high-sound-absorption automobile carpet

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CN101289795A (en) * 2007-04-18 2008-10-22 张云 Production process for fire retardant nonwoven fabric belts
CN101319460A (en) * 2008-05-22 2008-12-10 福建鑫华股份有限公司 Production method of durable combined antimicrobial non-woven fabric material
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Denomination of invention: Method for manufacturing inflaming-retarding antifouling non-woven decorative material

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