CN101862720A - Intelligent spraying device for use in streamline production operation - Google Patents
Intelligent spraying device for use in streamline production operation Download PDFInfo
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- CN101862720A CN101862720A CN 201010209416 CN201010209416A CN101862720A CN 101862720 A CN101862720 A CN 101862720A CN 201010209416 CN201010209416 CN 201010209416 CN 201010209416 A CN201010209416 A CN 201010209416A CN 101862720 A CN101862720 A CN 101862720A
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- spray gun
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Abstract
The invention discloses an intelligent spraying device for use in streamline production operation, which comprises a machine frame and a control device, wherein the machine frame comprises a base and an upright post. The intelligent spraying device is characterized in that: the upright post is provided with at least one layer of working platform; at least one set of spray gun component is arranged on the working platform; the spray gun component is provided with a plane swinging mechanism and a pitching mechanism; the working platform has a lifting mechanism; the control device is electrically connected with the plane swinging mechanism and the pitching mechanism respectively to enable the spray gun component to perform plane scanning and up and down scanning according to programs set in the control device; and the control device is electrically connected with the lifting mechanism to allow the working platform to move up and down according to a program set in the control device. The intelligent spraying device has the advantages that: the posture of the spray gun can be combined at any time so as to meet different spray process requirements; a point-to-point spraying or fuzzy spraying mode can be realized; the high-speed and uniform spraying of workpieces on a steam production line can be realized without reversing the workpieces in a spraying process; and the equipment investment can be reduced greatly.
Description
Technical field
The present invention relates to a kind of automatic spray apparatus, especially relate to a kind of intelligent spraying device that is used for streamline production operation.
Background technology
At present, in spraying and other process of surface treatment flow processs, use automatic spray apparatus widely, but existing automatic spray apparatus all adopts six-joint robot and reciprocating engine usually, its investment is big, operation cost is high, though certain versatility is arranged, but it is low that its production is renderd a service, and renders a service demanding high yield streamline occasion for producing, and just can't satisfy the requirement of use.
Summary of the invention
Technical problem to be solved by this invention provides a kind of intelligent spraying device that is used for streamline production operation that can satisfy high yield streamline occasion needs.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of intelligent spraying device that is used for streamline production operation, comprise frame and control device, described frame comprises base and column, described column is provided with one deck workbench at least, described workbench is provided with at least one group of spray gun assembly, described spray gun assembly is provided with plane rocking mechanism and pitching swing mechanism, described workbench is provided with elevating mechanism, described control device is electrically connected with described plane rocking mechanism and described pitching swing mechanism respectively and makes described spray gun assembly carry out flat scanning and scanning up and down according to the program of setting in the described control device, and described control device is electrically connected with described elevating mechanism described workbench is moved up and down according to the program of setting in the described control device.
Described column is provided with three layers of workbench, and described workbench is provided with six groups of spray gun assemblies.
Described workbench comprises elevating bracket, moves forward and backward seat and support rail, described spray gun assembly is arranged on the described support rail, described platform lifting mechanism is arranged between described elevating bracket and the described column, described pitching swing mechanism is arranged on described moving forward and backward between seat and the described support rail, described elevating bracket and described move forward and backward to be provided with between the seat move forward and backward mechanism, described control device is electrically connected described spray gun assembly is seesawed according to the program of setting in the control device with the described mechanism that moves forward and backward.
Described spray gun assembly comprises spray gun and spray gun seat, described spray gun seat is arranged on the described support rail, described spray gun is coupling on described spray gun seat, described plane rocking mechanism comprises scan module, drive rod, driven wheel, drive tooth bar, scanning tooth bar and scanning gear, described scan module is arranged on the described support rail, described drive rod is slidingly matched and is arranged on the described workbench, described driven wheel is fixed in the rotating shaft of described scan module, described driving tooth bar and described scanning tooth bar are arranged on the described drive rod, described scanning gear is fixed on the described spray gun, described driven wheel and described driving tooth bar are meshing with each other, and described scanning gear and described scanning tooth bar are meshing with each other.
Described pitching swing mechanism comprises swing motor and intermeshing first bevel gear and second bevel gear, described swing motor is fixed on described moving forward and backward on the seat, described first bevel gear is fixed in the rotating shaft of described swing motor, and described second bevel gear is arranged on the end face of described support rail.
Described platform lifting mechanism comprises lifting motor, worm gear reducer device and intermeshing lifter wheel and lifter rack, described lifter rack is arranged on the described column, described lifting motor is arranged on the described elevating bracket, described lifting motor is connected with described worm gear reducer device, described lifter wheel is fixed on the output shaft of described worm gear reducer device, described column is provided with slide rail, described elevating bracket is provided with guide runner, and described guide runner is fastened on the described slide rail.
The described mechanism that moves forward and backward comprises mobile motor that is fixedly installed on the described elevating bracket and the mobile leading screw of fixedlying connected with the axle of described mobile motor, and the described seat that moves forward and backward is provided with the movable block that cooperates with described mobile threads of lead screw.
Described support rail is provided with shifting chute, described spray gun seat is provided with moving pin, described moving pin one end embeds described shifting chute, the other end of described moving pin is provided with the positioning and locking nut, described drive rod is provided with the auxiliary moving groove, described scanning tooth bar is provided with the auxiliary moving pin, and described auxiliary moving pin one end embeds described auxiliary moving groove, and the other end of described auxiliary moving pin is provided with the assist location locking nut.
Described spray gun is double end or single head spray gun.
Compared with prior art, the invention has the advantages that spray gun assembly is provided with plane rocking mechanism and pitching swing mechanism, workbench is provided with elevating mechanism, send instruction by control device, spray gun is swung and pitching up and down according to the program of setting in the control device, every layer of gun rack can move up and down according to the program of setting in the control device, therefore can realize three interlock, at any time the attitude of combination spray gun, to adapt to different spraying coating process requirements, can realize the form of point-to-point spraying or fuzzy spraying; The present invention need not workpiece is carried out rotating in spraying process, can be implemented in that the high speed to workpiece evenly sprays on the flow production line, has significantly reduced the equipment input; Three layers of workbench are set on column, and six groups of spray gun assemblies are set on workbench, then can adapt to the workpiece of various height and satisfy various process requirements; Move forward and backward mechanism spray gun is seesawed according to the program of setting in the control device, can follow the tracks of workpiece servo-actuated and fast return, thereby make whole spray equipment further realize four-axle linked function; And the spray gun seat can move laterally on the shifting chute on the support rail, the scanning tooth bar also can move laterally on the auxiliary moving groove on the drive rod, then can adjust the distance of respectively organizing between the spray gun, adapt to the spraying needs of various technologies and various sizes workpiece by horizontal mobile spray gun seat.Can select spray gun according to arts demand is double end or single head spray gun.
Description of drawings
Fig. 1 is one of perspective view of the present invention;
Fig. 2 is one of perspective view of the present invention;
Fig. 3 is the perspective view of plane rocking of the present invention mechanism;
Fig. 4 is the perspective view of spray gun assembly of the present invention;
Fig. 5 is the perspective view of pitching swing mechanism of the present invention;
Fig. 6 is the perspective view of elevating mechanism of the present invention;
Fig. 7 is the cross-sectional view of spray gun assembly of the present invention.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Embodiment one: a kind of intelligent spraying device that is used for streamline production operation, it is the spray equipment of a three-shaft linkage, comprise frame 1 and control device (figure does not show), frame 1 comprises base 11 and column 12, column 12 is provided with three layers of workbench 2, workbench 2 is provided with six groups of spray gun assemblies 3, spray gun assembly 3 is provided with plane rocking mechanism 4 and pitching swing mechanism 5, workbench 2 is provided with elevating mechanism 6, control device is electrically connected with plane rocking mechanism 4 and pitching swing mechanism 5 respectively and makes spray gun assembly 3 carry out flat scanning and scanning up and down according to the program of setting in the control device, and control device is electrically connected with elevating mechanism 6 workbench 2 is moved up and down according to the program of setting in the control device.
Workbench 2 comprises elevating bracket 21, move forward and backward seat 22 and support rail 23, spray gun assembly 3 comprises spray gun 31 and spray gun seat 32, spray gun seat 32 is arranged on the support rail 23, spray gun 31 is coupling on spray gun seat 32, plane rocking mechanism 4 comprises scan module 41, drive rod 42, driven wheel 43, drive tooth bar 44, scanning tooth bar 45 and scanning gear 46, scan module 41 is arranged on the support rail 23, drive rod 42 is provided with slide block 47, support rail 23 is provided with slide 48, slide block 47 is slidingly matched with slide 48, make drive rod 42 can parallelly move with respect to support rail 23, driven wheel 43 is fixed in the rotating shaft of scan module 41, drive tooth bar 44 and scan tooth bar 45 and be arranged on the drive rod 42, scanning gear 46 is fixed on the spray gun 31, driven wheel 43 and driving tooth bar 44 are meshing with each other, and scanning gear 46 and scanning tooth bar 45 are meshing with each other.Pitching swing mechanism 5 comprises swing motor 51 and intermeshing first bevel gear 52 and second bevel gear 53, swing motor 51 is fixed on and moves forward and backward on the seat 23, first bevel gear 52 is fixed in the rotating shaft of swing motor 51, and second bevel gear 53 is arranged on the end face of support rail 23.Platform lifting mechanism 6 comprises lifting motor 61, worm gear reducer device 62 and intermeshing lifter wheel 63 and lifter rack 64, lifter rack 64 is arranged on the column 12, lifting motor 61 is arranged on the elevating bracket 21, lifting motor 61 is connected with worm gear reducer device 62, lifter wheel 63 is fixed on the output shaft of worm gear reducer device 62, column 12 is provided with slide rail 13, and elevating bracket 21 is provided with guide runner 24, and guide runner 24 is fastened on the slide rail 13.Control device is connected with lifting motor 61 with scan module 41, swing motor 51 respectively, control the time of speed, direction and the operation of each motor by control device, about spray gun 31 can be done according to the program set in the control device, pitching scanning and moving up and down, and gated sweep speed and angle and the speed that moves up and down and the distance that moves.
In the present embodiment, in six spray guns wherein two be double head spray gun, four is the single head spray gun, double head spray gun is separately positioned on the 2nd and the 5th position from right to left.
In the present embodiment, worm gear reducer device 62 is a kind of routine techniques devices, and it can change the direction of transfer of motor shaft.
Embodiment two: other structure is identical with embodiment one, difference is: at elevating bracket 21 with move forward and backward seat and be provided with between 22 and move forward and backward mechanism 7, move forward and backward mechanism 7 and comprise mobile motor 71 that is fixedly installed on the elevating bracket 21 and the mobile leading screw 72 of fixedlying connected with the axle of mobile motor 71, move forward and backward seat 22 and be provided with movable block 25 with mobile leading screw 72 threaded engagement, control device is electrically connected with mobile motor 71, control the speed of mobile motor 71 by control device, the time of direction and operation, make spray gun 31 can make the distance of front and back speed motion and controlled motion according to the program of setting in the control device.The device of present embodiment is a four-axle linked spray equipment.
Embodiment three: other structure is identical with embodiment one or embodiment two, difference is: support rail 23 is provided with shifting chute 26, spray gun seat 32 is provided with moving pin 33, moving pin 33 1 ends embed shifting chute 26, the other end of moving pin 33 is provided with positioning and locking nut 34, drive rod 42 is provided with auxiliary moving groove 421, scanning tooth bar 45 is provided with auxiliary moving pin 451, auxiliary moving pin 451 1 ends embed auxiliary moving groove 421, and the other end of auxiliary moving pin 451 is provided with assist location locking nut 452.
Claims (9)
1. intelligent spraying device that is used for streamline production operation, comprise frame and control device, described frame comprises base and column, it is characterized in that described column is provided with one deck workbench at least, described workbench is provided with at least one group of spray gun assembly, described spray gun assembly is provided with plane rocking mechanism and pitching swing mechanism, described workbench is provided with elevating mechanism, described control device is electrically connected with described plane rocking mechanism and described pitching swing mechanism respectively and makes described spray gun assembly carry out flat scanning and scanning up and down according to the program of setting in the described control device, and described control device is electrically connected with described elevating mechanism described workbench is moved up and down according to the program of setting in the described control device.
2. a kind of intelligent spraying device that is used for streamline production operation as claimed in claim 1 is characterized in that described column is provided with three layers of workbench, and described workbench is provided with six groups of spray gun assemblies.
3. a kind of intelligent spraying device that is used for streamline production operation as claimed in claim 1 or 2, it is characterized in that described workbench comprises elevating bracket, move forward and backward seat and support rail, described spray gun assembly is arranged on the described support rail, described platform lifting mechanism is arranged between described elevating bracket and the described column, described pitching swing mechanism is arranged on described moving forward and backward between seat and the described support rail, described elevating bracket and described move forward and backward to be provided with between the seat move forward and backward mechanism, described control device is electrically connected described spray gun assembly is seesawed according to the program of setting in the control device with the described mechanism that moves forward and backward.
4. a kind of intelligent spraying device that is used for streamline production operation as claimed in claim 3, it is characterized in that described spray gun assembly comprises spray gun and spray gun seat, described spray gun seat is arranged on the described support rail, described spray gun is coupling on described spray gun seat, described plane rocking mechanism comprises scan module, drive rod, driven wheel, drive tooth bar, scanning tooth bar and scanning gear, described scan module is arranged on the described support rail, described drive rod is slidingly matched and is arranged on the described workbench, described driven wheel is fixed in the rotating shaft of described scan module, described driving tooth bar and described scanning tooth bar are arranged on the described drive rod, described scanning gear is fixed on the described spray gun, described driven wheel and described driving tooth bar are meshing with each other, and described scanning gear and described scanning tooth bar are meshing with each other.
5. a kind of intelligent spraying device that is used for streamline production operation as claimed in claim 3, it is characterized in that described pitching swing mechanism comprises swing motor and intermeshing first bevel gear and second bevel gear, described swing motor is fixed on described moving forward and backward on the seat, described first bevel gear is fixed in the rotating shaft of described swing motor, and described second bevel gear is arranged on the end face of described support rail.
6. a kind of intelligent spraying device that is used for streamline production operation as claimed in claim 3, it is characterized in that described platform lifting mechanism comprises lifting motor, worm gear reducer device and intermeshing lifter wheel and lifter rack, described lifter rack is arranged on the described column, described lifting motor is arranged on the described elevating bracket, described lifting motor is connected with described worm gear reducer device, described lifter wheel is fixed on the output shaft of described worm gear reducer device, described column is provided with slide rail, described elevating bracket is provided with guide runner, and described guide runner is fastened on the described slide rail.
7. a kind of intelligent spraying device that is used for streamline production operation as claimed in claim 3, it is characterized in that the described mechanism that moves forward and backward comprises mobile motor that is fixedly installed on the described elevating bracket and the mobile leading screw of fixedlying connected with the axle of described mobile motor, the described seat that moves forward and backward is provided with the movable block that cooperates with described mobile threads of lead screw.
8. a kind of intelligent spraying device that is used for streamline production operation as claimed in claim 4, it is characterized in that described support rail is provided with shifting chute, described spray gun seat is provided with moving pin, described moving pin one end embeds described shifting chute, the other end of described moving pin is provided with the positioning and locking nut, described drive rod is provided with the auxiliary moving groove, described scanning tooth bar is provided with the auxiliary moving pin, described auxiliary moving pin one end embeds described auxiliary moving groove, and the other end of described auxiliary moving pin is provided with the assist location locking nut.
9. a kind of intelligent spraying device that is used for streamline production operation as claimed in claim 4 is characterized in that described spray gun is double end or single head spray gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102094166A CN101862720B (en) | 2010-06-23 | 2010-06-23 | Intelligent spraying device for use in streamline production operation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102094166A CN101862720B (en) | 2010-06-23 | 2010-06-23 | Intelligent spraying device for use in streamline production operation |
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| Publication Number | Publication Date |
|---|---|
| CN101862720A true CN101862720A (en) | 2010-10-20 |
| CN101862720B CN101862720B (en) | 2012-09-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010102094166A Active CN101862720B (en) | 2010-06-23 | 2010-06-23 | Intelligent spraying device for use in streamline production operation |
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| CN (1) | CN101862720B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102319651A (en) * | 2011-07-28 | 2012-01-18 | 欧自力 | Shuttle type automatic paint spraying machine |
| CN102847630A (en) * | 2012-09-21 | 2013-01-02 | 东莞丰裕电机有限公司 | Spraying production line |
| CN106583084A (en) * | 2016-12-05 | 2017-04-26 | 江西应用技术职业学院 | Auxiliary device for automobile paint spraying |
| CN106925455A (en) * | 2017-04-06 | 2017-07-07 | 天长市金陵电子有限责任公司 | A kind of lift electrostatic powder coating machine |
| CN107442348A (en) * | 2017-09-15 | 2017-12-08 | 林素霞 | A kind of computer hardware shell sprays printing equipment |
| CN108188075A (en) * | 2017-12-27 | 2018-06-22 | 世目特种防护用品科技（江苏）有限公司 | A kind of spray equipment for being used to clean gloves |
| CN108607740A (en) * | 2018-05-17 | 2018-10-02 | 李督 | Produce automatic machinery people's equipment of full aluminium furniture |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103990567B (en) * | 2014-05-29 | 2016-05-18 | 京东方科技集团股份有限公司 | Spray equipment |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102319651A (en) * | 2011-07-28 | 2012-01-18 | 欧自力 | Shuttle type automatic paint spraying machine |
| CN102847630A (en) * | 2012-09-21 | 2013-01-02 | 东莞丰裕电机有限公司 | Spraying production line |
| CN102847630B (en) * | 2012-09-21 | 2014-11-12 | 东莞丰裕电机有限公司 | Spraying production line |
| CN106583084A (en) * | 2016-12-05 | 2017-04-26 | 江西应用技术职业学院 | Auxiliary device for automobile paint spraying |
| CN106925455A (en) * | 2017-04-06 | 2017-07-07 | 天长市金陵电子有限责任公司 | A kind of lift electrostatic powder coating machine |
| CN106925455B (en) * | 2017-04-06 | 2020-06-26 | 天长市金陵电子有限责任公司 | Lifting type electrostatic powder spraying machine |
| CN107442348A (en) * | 2017-09-15 | 2017-12-08 | 林素霞 | A kind of computer hardware shell sprays printing equipment |
| CN107442348B (en) * | 2017-09-15 | 2019-05-21 | 深圳市博世知识产权运营有限公司 | A kind of computer hardware shell spraying printing equipment |
| CN108188075A (en) * | 2017-12-27 | 2018-06-22 | 世目特种防护用品科技（江苏）有限公司 | A kind of spray equipment for being used to clean gloves |
| CN108607740A (en) * | 2018-05-17 | 2018-10-02 | 李督 | Produce automatic machinery people's equipment of full aluminium furniture |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101862720B (en) | 2012-09-19 |
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Effective date of registration: 20160926 Address after: 315700, Ningbo, Zhejiang province Xiangshan Economic Development Zone, Chengnan hi tech Pioneer Park Xing Gang Road, No. 6 Patentee after: Ningbo Neng Te Environmental Protection Technology Co., Ltd Address before: 5 No. 999, Lane 315040, sailing Road, hi tech Zone, Zhejiang, Ningbo, 501-8 Patentee before: Lin Ting |