CN101850390A - Full automatic forming technology and device of metal ceiling - Google Patents
Full automatic forming technology and device of metal ceiling Download PDFInfo
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- CN101850390A CN101850390A CN201010205213A CN201010205213A CN101850390A CN 101850390 A CN101850390 A CN 101850390A CN 201010205213 A CN201010205213 A CN 201010205213A CN 201010205213 A CN201010205213 A CN 201010205213A CN 101850390 A CN101850390 A CN 101850390A
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Abstract
The invention provides a full automatic forming technology and device of a metal ceiling. The forming device comprises an unwinding and rewinding mechanism, a leveling mechanism, a feeding mechanism, a one-body forming machine and a base, wherein a micro-computer control system controls the action sequence of all the mechanisms and completes all the procedures of the metal ceiling, namely blanking, corner cutting, prominent button pressing, flanging forming and automatic stripping and discharging in one operation. The full automatic forming device of the metal ceiling further optimizes the production technology of the metal ceiling, has high production efficiency and effectively reduces the production area of the ceiling, personnel and energy consumption; manual intervention is not required in the entire process from blanking to the discharging of the finished ceiling, thus completely avoiding the occurrence of industrial accidents. The device of the invention can also use metal coil to directly process the finished ceiling in places where products are sold, thus effectively reduce the cost of logistic transportation.
Description
Technical field
The present invention relates to a kind of metal ceiling moulding process and equipment, relate in particular to the full automatic forming technology and the equipment thereof of a kind of reguline metal ceiling.
Background technology
Metal ceiling be a kind of will be after the flaky metallic material machine-shaping as the decorative panel of furred ceiling; there are protectiveness and decorative coating, oxide-film or plastic sheeting in its surface; have characteristics such as light weight, ornamental strong, easy construction because of it, at home and abroad be used widely.The structure of reguline metal ceiling is shown in figure one, and its production process comprises blanking, corner cut, the prominent button of pressure and flanging molding procedure, and traditional handicraft adopts multiple devices to finish these actions.CN201446185U discloses the shaped device of a kind of aluminium matter smallpox side plate; the square material that cut sent into manipulator finish corner cut in the shaped device, press prominent button and flanging moulding action; but still need other equipment blanking; and after product machines, can not send by automatic material separator, need manually to take out; though be provided with infrared protective device; but still have certain potential safety hazard, once protective device lost efficacy, may cause security incident.
Summary of the invention
The object of the present invention is to provide the fully-automatic metal ceiling former of a kind of hydraulic press and mould integral type, disposablely finish whole actions that the prominent button of blanking, corner cut, pressure, flanging moulding and automatic material separator are sent.
For achieving the above object, metal ceiling full-automatic molding equipment of the present invention comprises unreeling structure, levelling gear, feed mechanism, integrally forming machine, base, described feed mechanism is between levelling gear and integrally forming machine, propelling piston bar and grip block are housed, and its effect is that the metal material after the leveling is sent into integrally forming machine; Metal ceiling full-automatic molding equipment also is equipped with the microcomputer control system of each mechanism action order of control, makes equipment finish whole operations of the blanking of ceiling, corner cut, the prominent button of pressure and flanging moulding.
Also be provided with microswitch between levelling gear and the unreeling structure, microswitch is installed on the base, and after unreeling structure was emitted the coiled material of certain-length, metal material was because of the sagging shake-up microswitch of gravity effect, signal is sent into microcomputer control system, and unreeling structure stops blowing; And in feed mechanism feeding process, metal material breaks away from microswitch, and microcomputer control system then starts the unreeling structure blowing.
Described integrally forming machine comprises top board, master cylinder, side cylinder, guide pillar, portable plate one, patrix one assembly, portable plate two, patrix two assemblies, lower mould assembly, base plate, top board and base plate are connected to the integral body of frame structure by guide pillar, guide pillar is the joint pin of top board and base plate, also is the slide-and-guide post of portable plate one and portable plate two; Master cylinder and side cylinder are installed on the top board, the piston rod of master cylinder links to each other with portable plate one, control portable plate one moves up and down along guide pillar, patrix one assembly is installed on the portable plate one, the piston rod of side cylinder links to each other with portable plate two, control portable plate two moves up and down along guide pillar, and patrix two assemblies are installed on the portable plate two; Patrix one assembly is equipped with the hull and pulp removing machine structure, the effect of playing workpiece pressing in the course of the work and deviating from finished product; Lower mould assembly is fixedly installed on the base.
Metal ceiling full-automatic molding equipment of the present invention also comprises the finished product delivering mechanism, the finished product delivering mechanism is the Compressed Gas nozzle, be installed in the front end of integrally forming machine feed side, after the metal ceiling board finished product is deviate from the mould of integrally forming machine, nozzle ejection Compressed Gas, act on the flanging of ceiling, product is blown out.
Described metal ceiling full-automatic molding equipment, the process of its processing ceiling is as follows:
1) start feed mechanism, the metal material after the leveling is sent into integrally forming machine, unreeling structure starts simultaneously, emits the metal material of respective length;
2) it is descending that master cylinder promotes patrix one assembly, and after the hull and pulp removing machine structure compressed metal material, patrix one assembly stopped descending;
3) it is descending that side cylinder promotes patrix two assemblies, finishes blanking, corner cut and the prominent type that is fastened as of metal material;
4) side cylinder backhaul drives patrix two assemblies and resets, and master cylinder comes downwards to bottom dead centre simultaneously, promotes patrix one assembly and cooperates the flanging moulding of finishing metal ceiling with lower mould assembly;
5) master cylinder backhaul, the hull and pulp removing machine structure is deviate from the product that button is attached on patrix one assembly;
6) master cylinder resets, and finished product delivering mechanism ejection gases at high pressure blow out the product in the integrally forming machine;
7) feed mechanism, unreeling structure start once more, and metal material is sent into integrally forming machine, and circulation completing steps 1 is to the action of step 6.
Metal ceiling full automatic forming technology of the present invention and equipment thereof have further been optimized the production technology of metal ceiling, have effectively reduced ceiling production place, personnel and energy resource consumption; Ceiling need not manual intervention from expecting the overall process of producing finished product down, has avoided the generation of industrial accident fully; Former production efficiency height of the present invention, the action of each mechanism intersects or carries out synchronously, and single products is consuming time to be no more than 5 seconds; Equipment of the present invention can utilize metal coiled material directly to process the ceiling finished product in the market, and need not can greatly reduce the logistics cost of transportation from the place of production long-distance transport bigger ceiling finished product of volume that takes up room.
Description of drawings
Fig. 1 is block ceiling structure schematic diagram;
Fig. 2 is a complete machine structure schematic diagram of the present invention;
Fig. 3 is an integrally forming machine structural representation of the present invention;
Fig. 4 is the right view of Fig. 3.
The specific embodiment
Below in conjunction with accompanying drawing metal ceiling full automatic forming technology of the present invention and equipment are described in detail.
Referring to Fig. 2～Fig. 4, metal ceiling full-automatic molding equipment comprises unreeling structure 1, levelling gear 4, feed mechanism 5, integrally forming machine 7, finished product delivering mechanism 6 and base 3, feed mechanism 5 is between levelling gear 4 and integrally forming machine 7, propelling piston bar 501 and grip block 502 are housed on the feed mechanism 5, metal material after the leveling 9 is sent into integrally forming machine 7, the sequence of movement of microcomputer control system 8 each mechanism of control makes equipment finish whole operations of the blanking of ceiling, corner cut, the prominent button of pressure and flanging moulding.
Also be provided with microswitch 2 between levelling gear 4 and the unreeling structure 1, microswitch 2 is installed on the base 3, after unreeling structure 1 is emitted the coiled material of certain-length, metal material 9 is sagging because of the gravity effect, touch microswitch 2, signal is sent into microcomputer control system 8, and microcomputer control system 8 sends instruction, makes unreeling structure 1 stop blowing; And in feed mechanism 5 feeding processes, metal material 9 breaks away from microswitch 2, and microcomputer control system 8 sends instruction, starts unreeling structure 1 blowing.
Integrally forming machine 7 comprises top board 706, master cylinder 701, side cylinder 702, guide pillar 707, portable plate 1, patrix one assembly 704, portable plate 2 709, patrix two assemblies 705, lower mould assembly 710, base plate 711, top board 706 and base plate 711 are connected to the integral body of frame structure by guide pillar 707, guide pillar 707 is joint pins of top board 706 and base plate 711, also is the slide-and-guide post of portable plate 1 and portable plate 2 709; Master cylinder 701 and side cylinder 702 are installed on the top board 706, the piston rod of master cylinder 701 links to each other with portable plate 1, control portable plate 1 moves up and down along guide pillar 707, patrix one assembly 704 is installed on the portable plate 1, the piston rod of side cylinder 702 links to each other with portable plate 2 709, control portable plate 2 709 moves up and down along guide pillar 707, and patrix two assemblies 705 are installed on the portable plate 2 709; Patrix one assembly 704 is equipped with hull and pulp removing machine structure 708, the effect of playing workpiece pressing in the course of the work and deviating from finished product; Lower mould assembly 710 is fixedly installed on the base 3.
Metal ceiling full-automatic molding equipment also is equipped with finished product delivering mechanism 6, finished product delivering mechanism 6 is the Compressed Gas nozzle, be installed in the front end of integrally forming machine 7 feed sides, after the metal ceiling board finished product is deviate from the mould of integrally forming machine 7, nozzle ejection Compressed Gas, act on the flanging of ceiling, product is blown out.
The metal ceiling full-automatic molding equipment of present embodiment, the technical process of its processing ceiling is as follows:
1) feed mechanism 5 is sent the metal material after the leveling 9 into integrally forming machine 7, and unreeling structure 1 starts simultaneously, emits the metal material 9 of respective length;
2) master cylinder 701 promotion patrixes one assembly 704 is descending, and after hull and pulp removing machine structure 708 compressed metal material 9, patrix one assembly 704 stopped descending;
3) side cylinder 702 promotion patrixes two assemblies 705 are descending, finish blanking, corner cut and prominent the being fastened as type of metal material 9;
4) side cylinder 702 backhauls drive patrix two assemblies 705 and reset, and master cylinder 701 comes downwards to bottom dead centre simultaneously, promote patrix one assembly 704 and cooperate the flanging moulding of finishing metal ceiling with lower mould assembly 710;
5) master cylinder 701 backhauls, hull and pulp removing machine structure 708 is deviate from the product that button is attached on patrix one assembly 704;
6) master cylinder 701 resets, and finished product delivering mechanism 6 ejection gases at high pressure blow out the product in the integrally forming machine 7;
7) feed mechanism 5, unreeling structure 1 start once more, and metal material 9 is sent into integrally forming machine 7, and circulation completing steps 1 is to the action of step 6.
Claims (5)
1. metal ceiling full-automatic molding equipment, comprise unreeling structure, levelling gear, feed mechanism, integrally forming machine, base, it is characterized in that described feed mechanism is between levelling gear and integrally forming machine, propelling piston bar and grip block are housed, and metal ceiling full-automatic molding equipment also is equipped with the microcomputer control system of each mechanism action order of control.
2. a kind of metal ceiling full-automatic molding equipment according to claim 1 is characterized in that also being provided with microswitch between described levelling gear and the unreeling structure, and microswitch is installed on the base.
3. a kind of metal ceiling full-automatic molding equipment according to claim 1 and 2, it is characterized in that described integrally forming machine comprises top board, master cylinder, side cylinder, guide pillar, portable plate one, patrix one assembly, portable plate two, patrix two assemblies, lower mould assembly, base plate, top board and base plate are connected to the integral body of frame structure by guide pillar, described guide pillar is the joint pin of top board and base plate, also is the slide-and-guide post of portable plate one and portable plate two; Master cylinder and side cylinder are installed on the top board, and the piston rod of master cylinder links to each other with portable plate one, and patrix one assembly is installed on the portable plate one, and the piston rod of side cylinder links to each other with portable plate two, and patrix two assemblies are installed on the portable plate two; Patrix one assembly is equipped with the hull and pulp removing machine structure; Lower mould assembly is fixedly installed on the base.
4. a kind of metal ceiling full-automatic molding equipment according to claim 3, it is characterized in that described metal ceiling full-automatic molding equipment also comprises the finished product delivering mechanism, the finished product delivering mechanism is the Compressed Gas nozzle, is installed in the front end of integrally forming machine feed side.
5. one kind is utilized the technology of metal ceiling full-automatic molding equipment processing ceiling as claimed in claim 4 to be:
1) metal material of feed mechanism after with leveling sent into integrally forming machine, and unreeling structure starts simultaneously, emits the metal material of respective length;
2) it is descending that master cylinder promotes patrix one assembly, and after the hull and pulp removing machine structure compressed metal material, patrix one assembly stopped descending;
3) it is descending that side cylinder promotes patrix two assemblies, finishes blanking, corner cut and the prominent type that is fastened as of metal material;
4) side cylinder backhaul drives patrix two assemblies and resets, and master cylinder comes downwards to bottom dead centre simultaneously, promotes patrix one assembly and cooperates the flanging moulding of finishing metal ceiling with lower mould assembly;
5) master cylinder backhaul, the hull and pulp removing machine structure is deviate from the product that button is attached on patrix one assembly;
6) master cylinder resets, and finished product delivering mechanism ejection gases at high pressure blow out the product in the integrally forming machine;
7) feed mechanism, unreeling structure start once more, and metal material is sent into integrally forming machine, and circulation completing steps 1 is to the action of step 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010205213A CN101850390A (en) | 2010-06-09 | 2010-06-09 | Full automatic forming technology and device of metal ceiling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010205213A CN101850390A (en) | 2010-06-09 | 2010-06-09 | Full automatic forming technology and device of metal ceiling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101850390A true CN101850390A (en) | 2010-10-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010205213A Pending CN101850390A (en) | 2010-06-09 | 2010-06-09 | Full automatic forming technology and device of metal ceiling |
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| CN (1) | CN101850390A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102989868A (en) * | 2012-11-12 | 2013-03-27 | 上海昊明机械有限公司 | Method for achieving process of on-line punching cold-roll-forming cutting production line |
| CN104826926A (en) * | 2015-05-07 | 2015-08-12 | 浙江友邦集成吊顶股份有限公司 | Production line for integrated suspended ceiling panel |
| CN105081076A (en) * | 2015-09-11 | 2015-11-25 | 瑞安市鑫锐机械设备有限公司 | Full-automatic side board forming machine and machining method thereof |
| CN108817208A (en) * | 2018-05-24 | 2018-11-16 | 任丘市增华通讯器材有限公司 | Anchor ear automatic producing device |
| CN110142335A (en) * | 2019-05-31 | 2019-08-20 | 佛山市国铝五金制品有限公司 | The stainless steel buckle that a kind of stainless steel buckle plate producing process and this method are produced |
| CN111872264A (en) * | 2020-07-28 | 2020-11-03 | 嘉兴市光炬五金科技有限公司 | Stamping equipment for hardware fitting machining and using method thereof |
-
2010
- 2010-06-09 CN CN201010205213A patent/CN101850390A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102989868A (en) * | 2012-11-12 | 2013-03-27 | 上海昊明机械有限公司 | Method for achieving process of on-line punching cold-roll-forming cutting production line |
| CN102989868B (en) * | 2012-11-12 | 2015-05-06 | 上海昊明机械有限公司 | Method for achieving process of on-line punching cold-roll-forming cutting production line |
| CN104826926A (en) * | 2015-05-07 | 2015-08-12 | 浙江友邦集成吊顶股份有限公司 | Production line for integrated suspended ceiling panel |
| CN104826926B (en) * | 2015-05-07 | 2017-01-04 | 浙江友邦集成吊顶股份有限公司 | Production line for integrated ceiling panel and processing method thereof |
| CN105081076A (en) * | 2015-09-11 | 2015-11-25 | 瑞安市鑫锐机械设备有限公司 | Full-automatic side board forming machine and machining method thereof |
| CN108817208A (en) * | 2018-05-24 | 2018-11-16 | 任丘市增华通讯器材有限公司 | Anchor ear automatic producing device |
| CN108817208B (en) * | 2018-05-24 | 2023-09-26 | 任丘市增华通讯器材有限公司 | Automatic production equipment for anchor ear |
| CN110142335A (en) * | 2019-05-31 | 2019-08-20 | 佛山市国铝五金制品有限公司 | The stainless steel buckle that a kind of stainless steel buckle plate producing process and this method are produced |
| CN110142335B (en) * | 2019-05-31 | 2023-10-27 | 佛山市国铝五金制品有限公司 | Stainless steel buckle plate production method and stainless steel buckle plate produced by same |
| CN111872264A (en) * | 2020-07-28 | 2020-11-03 | 嘉兴市光炬五金科技有限公司 | Stamping equipment for hardware fitting machining and using method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20101006 |