CN110142335B - Stainless steel buckle plate production method and stainless steel buckle plate produced by same - Google Patents
Stainless steel buckle plate production method and stainless steel buckle plate produced by same Download PDFInfo
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- CN110142335B CN110142335B CN201910470855.3A CN201910470855A CN110142335B CN 110142335 B CN110142335 B CN 110142335B CN 201910470855 A CN201910470855 A CN 201910470855A CN 110142335 B CN110142335 B CN 110142335B
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 57
- 239000010935 stainless steel Substances 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 117
- 230000007306 turnover Effects 0.000 claims description 76
- 230000005540 biological transmission Effects 0.000 claims description 51
- 238000004080 punching Methods 0.000 claims description 48
- 239000000047 product Substances 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 29
- 239000011265 semifinished product Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 14
- 230000000903 blocking effect Effects 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/14—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
- B21D43/145—Turnover devices, i.e. by turning about a substantially horizontal axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
Abstract
The stainless steel buckle plate produced by the production method is characterized by comprising a panel and a vertical plate connected to the edge of the panel, wherein the panel is a polygonal panel comprising squares, and the free edge of the vertical plate is a turned-over edge. Compared with the prior art, the invention has the advantages of high production efficiency, stable quality and low processing cost.
Description
Technical Field
The invention relates to a processing technology of a stainless steel ceiling buckle plate.
Background
The existing metal ceiling buckle plates in the market are made of materials such as aluminum buckle plates, plastic steel plates, iron plates and the like, and are processed by using equipment such as a punch press or a hydraulic press in a manual stamping forming mode or a semi-automatic mode. There is also a stainless steel pinch plate on the market which is manufactured by manual operation on a bending machine. The production methods in the market have low efficiency, high production cost and unstable quality.
Disclosure of Invention
The invention aims to provide a stainless steel buckle plate production method with high production efficiency, stable quality and low processing cost and the stainless steel buckle plate produced by the method.
The equipment is realized by sequentially comprising an unreeling machine, a leveling machine, a feeding device, a first punching hydraulic machine, a first feeding machine with a plate turnover machine, a second punching hydraulic machine, a second feeding machine, a third punching hydraulic machine, a third feeding machine, a fourth punching hydraulic machine and a belt conveyor, wherein the unreeling machine (with hydraulic expansion and contraction and positive and negative rotation functions) unreels a stainless steel strip, the stainless steel strip is subjected to straightening treatment by a guiding leveling machine (with a front-back clamping device and a middle part of the stainless steel strip is subjected to straightening by adopting an upper-lower roller adjustable pressure and a speed adjustable clamping function), the steel strip is discharged by the leveling machine and enters the feeding device (with a speed adjusting clamping function), the steel strip is pushed into the first punching hydraulic machine (with a punching die in a machine table), the stainless steel material is cut off and cut into a plate by hydraulic pressure control of upper-lower punching, the plate is conveyed to a designated position of a first feeder through the first feeder to turn over, the plate is conveyed to a second punching hydraulic press (a customized punching die is arranged on the hydraulic press) through a pneumatic material sucking electric conveying mechanism of the first feeder, the surface of the plate is punched with patterns and four edges are folded by 90 degrees to form a semi-finished product, the semi-finished product is conveyed to a third punching hydraulic press (a punching die is arranged in a machine table) through the second feeder (the pneumatic material sucking electric conveying mode function is used for sucking materials), the small edges of the semi-finished product are continuously folded to 180 degrees through hydraulic control to form small edges, then the small edges are conveyed to a fourth punching hydraulic press (the machine table is internally provided with the punching die) through the third feeder (the pneumatic material sucking electric conveying mode function is used for sucking materials), the four edges of the semi-finished product are folded by 90 degrees at the high side to form a stainless steel ceiling buckle plate finished product while the four edges of the semi-finished product are folded by hydraulic control to be punched up and down, and the semi-finished product is transmitted to a receiving platform through a belt conveyor after the working procedure is finished.
Here, the feeder with panel turnover machine is including setting up the power transmission belt on frame both sides, be located power transmission belt top by power drive along track back-and-forth movement's first sucking disc mechanism, panel positioning mechanism, be located panel positioning mechanism top by power drive along track back-and-forth movement's second sucking disc mechanism, the panel turnover machine is including setting up in the frame and being located the power transmission belt between both sides along pivot upset board, drive the power mechanism of turning over board and turning over back and forth.
When the automatic plate feeding device works, a plate fed from the punching hydraulic press falls onto a power transmission belt above the plate turnover machine of the feeder with the plate turnover machine, if the plate needs to be turned over, the power mechanism of the plate turnover machine is controlled to act to drive the plate turnover machine to turn over, the plate above the plate turnover machine falls onto the power transmission belt in front of the plate turnover machine, the plate is fed to the position right below the starting position of the first suction disc mechanism by the power transmission belt, if the plate does not need to be turned over, the plate is directly fed to the position right below the starting position of the first suction disc mechanism by the power transmission belt, the first suction disc mechanism acts to suck the plate on the power transmission belt and drive the plate to move forward to a plate positioning mechanism right below the starting position of the second suction disc mechanism along a track by power, the second suction disc mechanism moves forward synchronously, and the front plate positioned by the plate positioning mechanism is sucked up, and the plate is fed to the punching hydraulic press in the next procedure for processing of the next procedure.
Here, the belt conveyor rear end is provided with perpendicular panel turnover machine, perpendicular panel turnover machine includes preceding 90 degree tilting mechanism, back 90 degree tilting mechanism, the power transmission belt of setting between preceding 90 degree tilting mechanism, back 90 degree tilting mechanism, preceding 90 degree tilting mechanism includes along preceding pivot swing setting in the preceding swing frame of two conveyer belts that constitute the belt conveyor, drive preceding power unit of swing of preceding swing frame, back 90 degree tilting mechanism includes along back pivot swing setting outside the belt conveyor export back swing frame, drive back swing frame wobbling back power unit, the direction of transmission of power transmission belt is perpendicular to the direction of transmission of belt conveyor, receive the material platform including being located the import on the power transmission belt towards preceding 90 degree tilting mechanism, back 90 degree tilting mechanism in the space between the vertical guide slot, set up outside the export of vertical guide slot and be located the U-shaped collecting vat of power transmission belt wherein one side, set up outside the export of vertical guide slot and be located the push mechanism of power transmission belt opposite side, push mechanism includes the push power, push plate driven by push power.
When the automatic packaging machine works, when a horizontally placed finished product moves to the upper side of the front 90-degree turnover mechanism under the transmission of the belt conveyor, the front 90-degree turnover mechanism and the rear 90-degree turnover mechanism act, the front swing frame and the rear swing frame swing by 90 degrees relatively from a horizontal state, the horizontally placed finished product is turned to be in a vertical state and falls into a power transmission belt between the front 90-degree turnover mechanism and the rear 90-degree turnover mechanism, the power transmission belt acts to push the vertically placed finished product into the action range of the pushing mechanism, and then the pushing mechanism pushes the finished product into the U-shaped collecting tank, so that a plurality of finished products are vertically stacked in the U-shaped collecting tank, and a worker can take out and package the finished product conveniently.
The stainless steel buckle plate produced by the production method comprises a panel and a vertical plate connected to the edge of the panel, wherein the panel is a polygonal panel including a square shape, the free edge of the vertical plate is a turned-over curled edge, and the curled edge is a 180-degree flat plate bending or a round curled edge or a cambered surface bending. Both sides of the vertical plate are in a two-stage step shape.
The invention sequentially arranges the punching hydraulic presses and accurately conveys and positions the plates to the punching hydraulic press for processing step by the feeder comprising the plate turnover machine, thereby having the advantages of high production efficiency, stable quality and low processing cost.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a feeder with a panel turnover machine;
FIG. 3 is a view in the direction C of FIG. 2;
FIG. 4 is a schematic view of the construction of a vertical panel turnover machine section;
FIG. 5 is a top view of FIG. 4;
FIG. 6 is a flow chart of product forming from sheet to product;
fig. 7 is a schematic structural view of the product.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings and examples:
as shown in fig. 1, the invention sequentially comprises an unreeling machine 1, a first infrared sensing device 2, a leveling machine 3, a second infrared sensing device 4, a feeding device 5, a first punching hydraulic press 6, a first feeding machine 8 with a plate turnover machine 7, a second punching hydraulic press 6, a second feeding machine 8, a third punching hydraulic press 6, a third feeding machine 8, a fourth punching hydraulic press 6 and a belt conveyor f, wherein the unreeling machine 1 (with hydraulic expansion and contraction and positive and negative rotation functions) unreels a stainless steel tape A, passes through the first infrared sensor 2, controls the guiding leveling machine 3 to act (can be performed under the control of a control device B according to a set program) when the stainless steel tape A is perceived, firstly guides the leveling machine 3 (with a front and back clamping device, and adopts an adjustable pressure of an upper roller and a lower roller in the middle to straighten, speed adjustable connection function), the steel belt passes through the second infrared induction device 4 after coming out of the leveling machine 3, when the stainless steel coiled belt A is perceived, the feeding device 5 is controlled to act (can be controlled by the control device B according to a set program), the steel belt A entering the feeding device 5 (with a speed-regulating material clamping function) is pushed into the first punching hydraulic press 6 (a punching mold 6a is arranged in a machine table), the stainless steel material is cut off and four corners a1 are cut into a plate a by the control device B according to the control of the set program), then the cut plate a is pushed into the first feeding machine 8 by the advancing steel belt A, the plate a is conveyed to a specified position by the first feeding machine 8 to be turned over, so that the side of the plate a covered with the protective film is turned upwards, the other side of the plate a which is not covered with the protective film is prevented from being damaged in the subsequent processing, then, after the plate a is positioned, the plate a is sent to a second stamping hydraulic press 6 (a customized stamping die 6a is arranged on the hydraulic press), the surface of the stainless plate a is stamped with a pattern a2 and four edges with 90-degree folded small edges a3 to form a semi-finished product b, the first feeder 8 sends the plate a to the second stamping hydraulic press 6, meanwhile, the semi-finished product b is pushed into the second feeder, the semi-finished product b is sent to a third stamping hydraulic press 6 (the stamping die 6a is arranged in a machine table) through the transmission of the second feeder (with the functions of pneumatic material absorption and electric transmission modes), the small side of the semi-finished product b, which is bent by 90 degrees, is continuously bent into a small side a3 of 180 degrees to form a semi-finished product c through hydraulic control up-down punching, the second feeder pushes the semi-finished product c into the third feeder 8 while conveying the semi-finished product b, the third feeder 8 (with the functions of pneumatic material suction and electric conveying) conveys the semi-finished product c to the fourth punching hydraulic press 6 (a punching die 6a is arranged in a machine table), four small sides of the semi-finished product c are folded through hydraulic control up-down punching, four sides a4 of the semi-finished product c are bent into a stainless steel ceiling buckle finished product d by 90 degrees while the four sides a4 of the semi-finished product c are bent into the stainless steel ceiling buckle finished product d through a belt conveyor f (with the functions of electric conveying) after the procedure is finished, and the stainless steel ceiling buckle finished product d is conveyed to the material collecting platform 9.
Here, the feeder 8 with the panel turnover machine 7 includes a power transmission belt 8b provided on both sides of a frame 8a, a first suction cup mechanism 8f provided above the power transmission belt 8b and driven by a power 8c through a moving frame 8e moving back and forth along a rail 8d, a panel positioning mechanism 8g, a second suction cup mechanism 8h provided above the panel positioning mechanism 8g and driven by a power 8c through a moving frame 8e moving back and forth along the rail 8d, and the panel turnover machine 7 includes a turnover plate 7b provided on the frame 8a and located between the power transmission belts 8b on both sides and a power mechanism 7c (cylinder) driving the turnover plate 7b to turn back and forth.
The front end of the movable frame 8e is provided with a push plate 8i for pushing the machined part in the punching hydraulic machine 6 out of the punching hydraulic machine 6.
The outer side of the power transmission belt 8b above the panel turnover machine 7 is provided with a side baffle 10, and the front positioning baffle 11 is arranged in front of the panel turnover machine 7, so that the panel a sent out from the punching hydraulic machine 6 falls on the power transmission belt 8b above the panel turnover machine 7, and the panel a is positioned right above the panel turnover machine 7 under the positioning of the side baffle 10 and the positioning baffle 11 arranged on the outer side of the power transmission belt 8b. In this way, it is ensured that the sheet material a is smoothly turned over and falls back into the rear power transmission belt 8b.
When in operation, a plate a sent out from the punching hydraulic press 6 falls on a power transmission belt 8B above the plate turnover machine 6 of the feeder 7 with the plate turnover machine 6, after a proximity switch 12 on the plate turnover machine 6 senses that the plate a is in place, a control device B controls a power mechanism 7c of the plate turnover machine 7 to act according to a set program, drives the plate turnover plate 7B to turn over and fall on the front power transmission belt 8B, sends the plate a above the plate a to the starting position of a first sucker mechanism 8f by the power transmission belt 8B, and under the positioning of a positioning baffle 13, the plate a in place information is transmitted to a control device B by a proximity switch 14 under the first sucker mechanism 8f, the control device B controls an up-down driving mechanism 8f1 (a cylinder) of the first sucker mechanism 8f to drive a sucker to move up and down to suck the plate a according to the set program, and driven by power 8c, the sheet material a is positioned at the center of the sheet material positioning mechanism 8g by a moving frame 8e moving back and forth along a track 8d, a power positioning push plate 8g1 on four sides of the sheet material positioning mechanism 8g positions the sheet material a on the center of the sheet material positioning mechanism 8g, then a power jacking mechanism 8g2 below the sheet material positioning mechanism 8g jacks the sheet material a onto and is sucked by a sucker of a second sucker mechanism 8h, the second sucker mechanism 8h carries the sheet material a along with the advancing of the moving frame 8e along with the advancing of the sheet material a, the sheet material a is fed into the punching hydraulic machine 6, meanwhile, the sheet material a in the processed punching hydraulic machine 6 is jacked out of the upper part of a die by a demoulding mechanism of the punching hydraulic machine 6, a push plate 8i at the front end of the advancing moving frame 8e pushes the sheet material a processed by the punching hydraulic machine 6 out of the punching hydraulic machine 6, so that the following sheet material a to be processed enters the hydraulic ram 6.
If the turning plate (such as the second feeder and the third feeder) is not needed, the feeder 8 can cancel the turning plate 7.
As shown in fig. 4 and 5, the rear end of the belt conveyor f is provided with a vertical turnover machine g, the vertical turnover machine comprises a front 90-degree turnover mechanism 12, a rear 90-degree turnover mechanism 13 and a power transmission belt 14 arranged between the front 90-degree turnover mechanism 12 and the rear 90-degree turnover mechanism 13, the front 90-degree turnover mechanism 12 comprises a front swing frame 12b which swings between two conveying belts constituting the belt conveyor f along a front rotating shaft 12a fixed on a frame 15, a front power mechanism 12c (cylinder) which drives the front swing frame 12b to swing, the rear 90-degree turnover mechanism 13 comprises a rear swing frame 13b which swings along a rear rotating shaft 13a fixed on the frame 15 and a rear power mechanism 13c (cylinder) which drives the rear swing frame 13b to swing, the transmission direction of the power transmission belt 14 is perpendicular to the transmission direction of the belt conveyor f, the material receiving platform 9 comprises a vertical guide groove 9a which is arranged in a space between the front 90-degree turnover mechanism 12 and the rear 90-degree turnover mechanism 13 along a front rotating shaft 12a fixed on the frame 15, a front power collection groove 9b which is arranged outside the outlet of the vertical guide groove 9a and a push plate 9c is arranged outside the power transmission groove 9c, wherein the push mechanism 9c is arranged outside the push mechanism 9c and the push mechanism 9c is arranged outside the push groove 9c (cylinder 9 c) and the push mechanism 1).
A stopper mechanism 16 is provided between the outlet of the vertical guide groove 9a and the pushing mechanism 9c, and the stopper mechanism 16 includes a forward-backward moving power 16a (cylinder), a leftward-rightward moving power 16b (cylinder) driven by the forward-backward moving power 16a, and a stopper lever 16c driven by the leftward-rightward moving power 16 b.
When the stainless steel ceiling buckle finished product d is in operation, the stop mechanism 16 acts while entering the action range of the pushing mechanism 9c, and extends out of the blocking rod 16c to the outlet of the vertical guide groove 9a so as to block the action range of the pushing mechanism 9c from the rear stainless steel ceiling buckle finished product d until the front stainless steel ceiling buckle finished product d is pushed into the U-shaped collecting groove 9b and the pushing mechanism 9c is reset, the stop mechanism 16 is reset, and the power 16a is moved back and forth, so that the blocking rod 16c of the stop mechanism 16 can move back along with the forward movement of the stainless steel ceiling buckle finished product d when the rear stainless steel ceiling buckle finished product d is blocked, and the rear stainless steel ceiling buckle finished product d is pushed away from the front stainless steel ceiling buckle finished product d by the forward and backward movement of the power 16a so as to avoid the influence on the pushing of the front stainless steel ceiling buckle finished product d due to the fact that the front stainless steel ceiling buckle finished product d is too close.
A proximity switch 17 is provided outside the rear 90-degree tilting mechanism 13. When the stainless steel ceiling gusset finished product d is conveyed by the belt conveyor f and then moves to the upper side of the front 90-degree turnover mechanism 12, the stainless steel ceiling gusset finished product d is conveyed by the rear 90-degree turnover mechanism 13 after being conveyed by the power conveyor 14, when the stainless steel ceiling gusset finished product d is sensed by the proximity switch 17, the front 90-degree turnover mechanism 12 is started (can be controlled by the control device B according to a set program), the rear part of the stainless steel ceiling gusset finished product d is pushed onto the power conveyor 14 through the vertical turnover of the front swinging frame 12B of the 90-degree turnover mechanism 12, then the rear 90-degree turnover mechanism acts, the rear swinging frame swings by 90 degrees from a horizontal state to a vertical state, the horizontally placed stainless steel ceiling gusset finished product d is turned to a vertical state and falls on the power conveyor 14 between the front 90-degree turnover mechanism and the rear 90-degree turnover mechanism, the power conveyor 14 acts, the vertically placed stainless steel ceiling gusset finished product d is pushed into the action range of the pushing mechanism 9c, then the pushing mechanism 9c pushes the stainless steel ceiling finished product d into the U-shaped collecting groove 9B, and the stainless steel ceiling finished product d is stacked in the U-shaped collecting groove 9B for packing by workers.
The stainless steel buckle plate produced by the stainless steel buckle plate production method comprises a panel 18 with patterns 22 and a riser 19 connected to the edge of the panel 18, wherein the panel 18 is a polygonal panel including square, the free edge 20 of the riser 19 is a turned-in curled edge, and the curled edge 20 is a 180-degree flat plate bending or a round curled edge or a cambered surface bending. Both sides 21 of the riser 19 are stepped in two stages.
Claims (8)
1. The production method of the stainless steel buckle plate is characterized in that production equipment adopted by the production method sequentially comprises an unreeling machine, a leveling machine, a feeding device, a first punching hydraulic machine, a first feeding machine with a plate turnover machine, a second punching hydraulic machine, a second feeding machine, a third punching hydraulic machine, a third feeding machine, a fourth punching hydraulic machine and a belt conveyor, wherein the unreeling machine unreels a stainless steel strip, the stainless steel strip is subjected to straight treatment by the leveling machine, the stainless steel strip enters the feeding device after being discharged by the leveling machine, the feeding device pushes the stainless steel strip into the first punching hydraulic machine, the stainless steel strip is cut off and cut into a plate by hydraulic control upper and lower punching, and then the plate is formed by the first feeding machine, the method comprises the steps of conveying a plate to a designated position of a first feeder for turning, conveying the plate to a second punching hydraulic press through a pneumatic suction electric conveying mechanism of the first feeder, punching patterns on the surface of the plate, folding small edges at 90 degrees on four sides to form a semi-finished product, conveying the semi-finished product to a third punching hydraulic press through the second feeder, continuously folding the small edges of the semi-finished product to form small edges at 180 degrees through hydraulic control upper and lower punching, conveying the semi-finished product to a fourth punching hydraulic press through the third feeder, folding the small edges at four sides of the semi-finished product to form a stainless steel ceiling buckle finished product through hydraulic control upper and lower punching, and conveying the stainless steel ceiling buckle finished product to a material collecting platform through a belt conveyor after the working procedure is finished.
2. The method for producing the stainless steel buckle plate according to claim 1, wherein the first feeder with the plate turnover machine comprises a power transmission belt arranged on two sides of the frame, a first sucker mechanism which is arranged above the power transmission belt and is driven by power through a moving frame moving back and forth along the track, a plate positioning mechanism, and a second sucker mechanism which is arranged above the plate positioning mechanism and is driven by power through a moving frame moving back and forth along the track.
3. The method of producing a stainless steel gusset plate according to claim 2, wherein the front end of the movable frame is provided with a push plate for pushing the work piece in the hydraulic press out of the hydraulic press.
4. A method of producing a stainless steel gusset plate according to claim 2 or 3, wherein the panel turnover machine comprises a turnover panel which is arranged on the frame and is positioned between the power transmission belts at the two sides and is turned over along a rotation shaft, and a power mechanism which drives the turnover panel to turn over back and forth.
5. The method of claim 4, wherein a side baffle is provided on the outside of the power transmission belt above the panel turnover machine, and a front positioning baffle is provided in front of the panel turnover machine.
6. The method according to claim 1, 2, 3 or 5, wherein a vertical turnover machine is provided at a rear end of the belt conveyor, the vertical turnover machine includes a front 90-degree turnover mechanism, a rear 90-degree turnover mechanism, a power transmission belt provided between the front 90-degree turnover mechanism and the rear 90-degree turnover mechanism, the front 90-degree turnover mechanism includes a front swing frame swingably provided between two conveyor belts constituting the belt conveyor along a front rotation shaft fixed to the frame, a front power mechanism driving the front swing frame to swing, the rear 90-degree turnover mechanism includes a rear swing frame swingably provided outside an outlet of the belt conveyor along a rear rotation shaft fixed to the frame, a rear power mechanism driving the rear swing frame to swing, a transmission direction of the power transmission belt provided between the front 90-degree turnover mechanism and the rear 90-degree turnover mechanism is perpendicular to a transmission direction of the belt conveyor, and the collecting platform includes a power transmission belt provided between the front 90-degree turnover mechanism and the rear 90-degree turnover mechanismA kind of electronic deviceThe inlet on the power transmission belt faces the vertical guide groove of the space between the front 90-degree turnover mechanism and the rear 90-degree turnover mechanism, is arranged outside the outlet of the vertical guide groove and is positionedThe method comprisesThe power transmission belt comprises a U-shaped collecting groove on one side of the power transmission belt and a pushing mechanism which is arranged outside the outlet of the vertical guide groove and is positioned on the other side of the power transmission belt, wherein the pushing mechanism comprises pushing power and a push plate driven by the pushing power.
7. The method of claim 6, wherein a stopper mechanism is provided between the outlet of the vertical guide groove and the pushing mechanism, the stopper mechanism including a forward-backward moving power, a leftward-rightward moving power driven by the forward-backward moving power, and a blocking lever driven by the leftward-rightward moving power.
8. The method according to claim 6, wherein a proximity switch is provided on the outer side of the rear 90-degree turning mechanism, and when the flat stainless steel ceiling gusset finished product is moved to above the front 90-degree turning mechanism by the belt conveyor, the flat stainless steel ceiling gusset finished product is continuously conveyed to the rear 90-degree turning mechanism across a power transmission belt provided between the front 90-degree turning mechanism and the rear 90-degree turning mechanism, and when the flat stainless steel ceiling gusset finished product is sensed by the proximity switch, the front 90-degree turning mechanism is started, the rear part of the stainless steel ceiling gusset finished product is pushed onto the power transmission belt provided between the front 90-degree turning mechanism and the rear 90-degree turning mechanism by vertical turning of the front 90-degree turning frame, and then the rear 90-degree turning mechanism is operated, and the rear 90-degree turning frame is swung by 90-degree relative to the front swing frame from a horizontal state to a vertical state, and the flat stainless steel ceiling gusset finished product is turned to a vertical state and falls onto the power transmission belt provided between the front 90-degree turning mechanism and the rear 90-degree turning mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910470855.3A CN110142335B (en) | 2019-05-31 | 2019-05-31 | Stainless steel buckle plate production method and stainless steel buckle plate produced by same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910470855.3A CN110142335B (en) | 2019-05-31 | 2019-05-31 | Stainless steel buckle plate production method and stainless steel buckle plate produced by same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110142335A CN110142335A (en) | 2019-08-20 |
| CN110142335B true CN110142335B (en) | 2023-10-27 |
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| CN201910470855.3A Active CN110142335B (en) | 2019-05-31 | 2019-05-31 | Stainless steel buckle plate production method and stainless steel buckle plate produced by same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0890110A (en) * | 1994-09-19 | 1996-04-09 | Takada Kogyo Kk | Automatic working device for metal plate |
| KR19990038497A (en) * | 1997-11-05 | 1999-06-05 | 김무수 | Deck Plate End Bending Device |
| CN101850390A (en) * | 2010-06-09 | 2010-10-06 | 彭德文 | Full automatic forming technology and device of metal ceiling |
| CN104826926A (en) * | 2015-05-07 | 2015-08-12 | 浙江友邦集成吊顶股份有限公司 | Production line for integrated suspended ceiling panel |
| CN106925665A (en) * | 2017-04-21 | 2017-07-07 | 浙江硕和机器人科技有限公司 | A kind of guide plate stamping line |
| CN208004556U (en) * | 2018-03-26 | 2018-10-26 | 惠州市诚业家具有限公司 | Quadrangle frame bending machine |
| CN208899727U (en) * | 2018-09-27 | 2019-05-24 | 佛山市国铝五金制品有限公司 | A kind of ceiling gusset plate |
-
2019
- 2019-05-31 CN CN201910470855.3A patent/CN110142335B/en active Active
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| JPH0890110A (en) * | 1994-09-19 | 1996-04-09 | Takada Kogyo Kk | Automatic working device for metal plate |
| KR19990038497A (en) * | 1997-11-05 | 1999-06-05 | 김무수 | Deck Plate End Bending Device |
| CN101850390A (en) * | 2010-06-09 | 2010-10-06 | 彭德文 | Full automatic forming technology and device of metal ceiling |
| CN104826926A (en) * | 2015-05-07 | 2015-08-12 | 浙江友邦集成吊顶股份有限公司 | Production line for integrated suspended ceiling panel |
| CN106925665A (en) * | 2017-04-21 | 2017-07-07 | 浙江硕和机器人科技有限公司 | A kind of guide plate stamping line |
| CN208004556U (en) * | 2018-03-26 | 2018-10-26 | 惠州市诚业家具有限公司 | Quadrangle frame bending machine |
| CN208899727U (en) * | 2018-09-27 | 2019-05-24 | 佛山市国铝五金制品有限公司 | A kind of ceiling gusset plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110142335A (en) | 2019-08-20 |
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Effective date of registration: 20231020 Address after: 526200 No. 25 Nanjiang Avenue, Nanjiang Industrial Park, Dasha Town, Sihui City, Foshan City, Guangdong Province (Workshop B) -3 Applicant after: Guangdong Tumeng New Material Technology Co.,Ltd. Address before: 528100 Guangdong Foshan, Sanshui District, Southwest Road nine road south shore village section 1 pound Applicant before: FOSHAN GUOLV HARDWARE PRODUCTS CO.,LTD. |