CN101828758B - Automatic cigarette weaving machine - Google Patents
Automatic cigarette weaving machine Download PDFInfo
- Publication number
- CN101828758B CN101828758B CN 201010175054 CN201010175054A CN101828758B CN 101828758 B CN101828758 B CN 101828758B CN 201010175054 CN201010175054 CN 201010175054 CN 201010175054 A CN201010175054 A CN 201010175054A CN 101828758 B CN101828758 B CN 101828758B
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- weaving machine
- cigarette weaving
- conveyer belt
- cigarette
- machine head
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Abstract
The invention provides an automatic cigarette weaving machine, which consists of a fixed bracket, a workbench, a cigarette weaving machine head, a pressure impeller component and an electric driver. The workbench is disposed on the fixed bracket; the cigarette weaving machine head and the pressure impeller component are fixed on the workbench; the workbench consists of a cross beam, a support component and a conveyer belt; the pressure impeller component comprises a pressure impeller installed on a pressure impeller frame, and installed on the cigarette weaving machine head; and the electric driver is connected with the cigarette weaving machine head and the conveyer belt of the workbench. The mechanical cigarette weaving is 13.3-16 times as fast as manual cigarette weaving, and the power consumption for every hundred cigarettes is only 0.3 KWH. The mechanical cigarette weaving avoids trivial and dense manual labor of the traditional manual cigarette weaving, eases the shortage of labor force, ensures that the fresh tobacco leaves can be roasted in a curing barn, saves the roasting cost and improves the tobacco leaf roasting quality.
Description
Technical field
The present invention relates to tobacco machine, specifically a kind of Special Automatic cigarette weaving machine machinery.
Background technology
At present: the special-purpose tobacco machine such as seeding plough, leaf shearing machine, tree-remover, laminating machine, intelligent baking and special equipment are just entering cured tobacco production.And before tobacco flue-curing, need tobacco leaf is woven, be woven into toasting in order to enter roasting plant of a pole pole.Present Plaiting lamina is that traditional artificial craft is worked out, and its labour intensity is large, and efficient is low.Experienced operator two people operation (under the regular situation), the time of finishing a pole are 5-6 minute (about 8KG), and two people can weave tobacco leaf 10-12 pole in one hour, on average per minute weaves about one kilogram of fresh tobacco leaf.
Summary of the invention
The purpose of this invention is to provide a kind of automatic cigarette weaving machine, large, the inefficient defective of labour intensity has improved operating efficiency greatly when having overcome artificial volume cigarette, has reduced labour intensity and the cost of compiling cigarette, has improved efficiency and business efficiency.
Technical scheme of the present invention is: automatic cigarette weaving machine is made of fixed support, work top, cigarette weaving machine head, pressure impeller assembly, power-jdriven gear, and work top places above the fixed support, and cigarette weaving machine head and pressure impeller assembly are fixed on the work top; Work top is made of crossbeam and supporting component, conveyor-belt apparatus, presses impeller assembly to consist of by pressing impeller to be loaded on and pressing on the impeller frame, and is installed on the cigarette weaving machine head, and power-jdriven gear connects cigarette weaving machine head and work top conveyor-belt apparatus.
Conveyor-belt apparatus mainly is comprised of chain wheel, chain, cylinder, and cylinder is fixed on the crossbeam, and conveyor-belt apparatus comprises that swift conveyer belt and doffer conveyer belt form.
Cigarette weaving machine of the present invention compile cigarette with artificial compile cigarette relatively (the long 140cm of cigarette pole) be example: (1) machine running time: the tobacco leaf that 10-12 second/pole, machine can be finished the 360-400 pole in 1 hour weaves.(2) manually put the time 12.5-15 second/pole of tobacco leaf: compile the time=10+ (12.5-15) of 1 pole tobacco leaf=22.5-25 second, use machine can compile fresh tobacco leaf 144-160 pole in 1 hour.The about 1152-1280KG of every pole 8KG (experienced operator 3 people operation).(3) time that manually weaves 1 pole tobacco leaf is 5-6 minute, can compile fresh tobacco leaf 10-12 pole in 1 hour, the about 80-90KG of every pole 8KG (experienced operator 2 people manipulation).Machine compile cigarette be manually compile cigarette 13.3-16 doubly.Per hundred pole cigarette power consumptions are 0.3 degree only.Machine is compiled cigarette and had both been solved manual labor loaded down with trivial details, intensive when Traditional Man weaves tobacco leaf, has alleviated the problem of labour's anxiety, has guaranteed that fresh tobacco leaf can enter baking in the barn in good time, save and toasted the baking quality that cost has improved tobacco leaf again.The tobacco grower also have the more time be engaged in other farming activities and strengthen vega, cigarette ground management, reduce sick worm harm, not only guaranteed the fresh tobacco leaf Yield and quality, also can improve per family cultivated area increase output, increase income.
Description of drawings
Fig. 1 is structure (installation) schematic diagram of cigarette weaving machine of the present invention.
Fig. 2 is the work top scheme of installation of cigarette weaving machine of the present invention.
Fig. 3 is the overall structure schematic diagram of cigarette weaving machine of the present invention.
Among the figure, 1-cigarette weaving machine head, the 2-support, 3-presses the impeller frame, and 4-presses impeller, 5-conveyer belt, the 6-backup plate, 7-crossbeam, 8-supporting component (comprising bearing block), 9-fixed support, 10-connecting rod, the 11-crossbeam, 12-crossbeam, 13-doffer, 14-swift, 15-connecting-rod bolts, the 16-chain, 17-chain wheel, 18-light-controller, 19-adjuster, 20-transport tape, the 21-control cabinet, 22-chain, 23-chain wheel, 24-motor, 25-belt, the 26-flywheel, 27-adjuster, 29-looper, 30-pin, 31-punch block.Dotted line among Fig. 2 represents chain.
The specific embodiment
As shown in Figure 1, the present invention is made of fixed support 9, work top, cigarette weaving machine head 1, pressure impeller assembly, power-jdriven gear, and work top places above the fixed support, and cigarette weaving machine head and pressure impeller assembly are fixed on the work top; Work top by crossbeam 7,11,12 and supporting component 8 and conveyor-belt apparatus consist of, press impeller assembly to consist of by pressing impeller 4 to be loaded on and pressing on the impeller frame 3, and be installed on the cigarette weaving machine head, power-jdriven gear connects cigarette weaving machine head and work top conveyor-belt apparatus.
Conveyor-belt apparatus mainly by chain wheel 23 (driving wheel) and chain wheel 17, chain 16 and 24, doffer 13 and swift 14 and conveyer belt form, doffer (axle) 13 is fixed on crossbeam 11 and 12, swift (axle) 14 is fixed on crossbeam 11 and 7, swift conveyer belt and doffer conveyer belt drive operation by chain wheel 23, and swift conveyer belt and doffer conveyer belt are a little more than (about 2cm) on the crossbeam.Can make like this tobacco leaf slightly raise, reduce the frictionally damage of tobacco leaf and work top, make volume cigarette process more smooth, can not break down.Cigarette weaving machine head and motor (can be got by the market structure, the cigarette weaving machine head can adopt sewing machine head); Press impeller assembly to consist of by pressing impeller 4 to be loaded on and pressing on the impeller frame 3, and be installed on the cigarette weaving machine head.Automatic cigarette weaving machine is provided with conveyer belt adjuster and light-operated switch (all can be buied by market).Power-jdriven gear by motor 24 connect flywheels 26 and driving belt 25, flywheel is connected with first sprocket wheel 23 by chain 16 again, first sprocket wheel 23 passes through chain 22 again and is connected with second sprocket wheel 17.
During installation, first 3 fixed supports are fixed with 4 connecting rods connections and with bolt respectively, then work top (comprising conveyor-belt apparatus etc.) is placed on the fixed support and is joined with bolts, the cigarette weaving machine head of pressure impeller assembly of dress is fixed on the fixed support by support 2, is connected with work top and fixes.
As shown in Figure 2, the installation of work top: the centre that first the crossbeam level is set, conveyer belt is contained in crossbeam, connecting-rod bolts 15 are put on and fixed with nut, then chain wheel, chain, light-operated switch, control cabinet and cylinder are loaded onto in the relevant position between crossbeam, be loaded on crossbeam after installing and fix with nut, then at crossbeam backup plate is installed and is fixed with bolt and nut.
Operation principle:
Motor brings into operation after starting power supply, power by belt pulley, belt, make flywheel operation, the punch block (looper, staight needle) that is connected on the cigarette weaving machine head on the belt pulley is started working under the effect of flywheel, and the chain-driving chain wheel driving wheel running that is connected to simultaneously on the flywheel drives the conveyer belt operation.The work of cigarette weaving machine head and driving wheel, conveyer belt is carried out synchronously.When compiling cigarette, with tobacco leaf spread uniformly one deck on the work top, the tobacco leaf laying out the cigarette pole and then spread uniformly the same weight of one deck on the cigarette pole, tobacco leaf is completed and is pushed down the end of a thread left hand with the right hand and press the control push button and get final product afterwards.Behind the machine startup with have gentle hands gently be pressed on the tobacco leaf, tobacco leaf finish rear machine can be under the monitoring of light-operated switch autostop.When tobacco leaf is complete the pull-up bottom line, cut off bottom line after shutting down and bear tobacco leaf away and get final product.
Claims (3)
1. an automatic cigarette weaving machine is characterized in that by fixed support, work top, cigarette weaving machine head, presses impeller assembly, power-jdriven gear to consist of, and work top places above the fixed support, and cigarette weaving machine head and pressure impeller assembly are fixed on the work top; Work top is made of crossbeam and supporting component, conveyor-belt apparatus, presses impeller assembly to consist of by pressing impeller to be loaded on and pressing on the impeller frame, and is installed on the cigarette weaving machine head, and power-jdriven gear connects cigarette weaving machine head and work top conveyor-belt apparatus; Conveyor-belt apparatus mainly is comprised of chain wheel, chain, cylinder, cylinder is fixed on the crossbeam, conveyor-belt apparatus comprises swift conveyer belt and doffer conveyer belt, doffer is fixed on the crossbeam, swift is fixed on the crossbeam, swift conveyer belt and doffer conveyer belt drive operation by chain wheel, and swift conveyer belt and doffer conveyer belt are a little more than 2cm on the crossbeam.
2. automatic cigarette weaving machine according to claim 1 is characterized in that automatic cigarette weaving machine is provided with adjuster.
3. automatic cigarette weaving machine according to claim 1, it is characterized in that power-jdriven gear by motor connect flywheel and driving belt, flywheel is connected with first sprocket wheel by chain again, first sprocket wheel connects and composes by chain and second sprocket wheel again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010175054 CN101828758B (en) | 2010-05-18 | 2010-05-18 | Automatic cigarette weaving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010175054 CN101828758B (en) | 2010-05-18 | 2010-05-18 | Automatic cigarette weaving machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101828758A CN101828758A (en) | 2010-09-15 |
| CN101828758B true CN101828758B (en) | 2013-01-02 |
Family
ID=42713097
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010175054 Expired - Fee Related CN101828758B (en) | 2010-05-18 | 2010-05-18 | Automatic cigarette weaving machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101828758B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110946303B (en) * | 2019-12-06 | 2022-06-07 | 胡孝盛 | Automatic feeding device for tobacco leaf weaving |
| CN113243546B (en) * | 2021-06-04 | 2024-06-28 | 湖南鑫迪新能源科技有限公司 | Tobacco braiding machine and tobacco braiding production line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101099597A (en) * | 2007-06-14 | 2008-01-09 | 中国烟草总公司福建省公司 | Full automatic tobacco processing machine |
| CN101444324A (en) * | 2008-12-29 | 2009-06-03 | 罗凯 | Automatic weave and wind device and tobacco weave machine provided with same |
| CN101543313A (en) * | 2009-05-05 | 2009-09-30 | 孙运建 | High-efficiency automatic cigarette weaving machine |
| CN201388518Y (en) * | 2009-04-07 | 2010-01-27 | 谢鸣 | Automatic programmable control tobacco knitting machine |
| CN201691036U (en) * | 2010-05-18 | 2011-01-05 | 张红生 | Automatic tobacco braiding machine |
-
2010
- 2010-05-18 CN CN 201010175054 patent/CN101828758B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101099597A (en) * | 2007-06-14 | 2008-01-09 | 中国烟草总公司福建省公司 | Full automatic tobacco processing machine |
| CN101444324A (en) * | 2008-12-29 | 2009-06-03 | 罗凯 | Automatic weave and wind device and tobacco weave machine provided with same |
| CN201388518Y (en) * | 2009-04-07 | 2010-01-27 | 谢鸣 | Automatic programmable control tobacco knitting machine |
| CN101543313A (en) * | 2009-05-05 | 2009-09-30 | 孙运建 | High-efficiency automatic cigarette weaving machine |
| CN201691036U (en) * | 2010-05-18 | 2011-01-05 | 张红生 | Automatic tobacco braiding machine |
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| Publication number | Publication date |
|---|---|
| CN101828758A (en) | 2010-09-15 |
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| C06 | Publication | ||
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130102 |
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| CF01 | Termination of patent right due to non-payment of annual fee |