CN104541762B - Band saw type leaf vegetables harvesting device - Google Patents

Band saw type leaf vegetables harvesting device Download PDF

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Publication number
CN104541762B
CN104541762B CN201510013337.0A CN201510013337A CN104541762B CN 104541762 B CN104541762 B CN 104541762B CN 201510013337 A CN201510013337 A CN 201510013337A CN 104541762 B CN104541762 B CN 104541762B
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band saw
cutting box
pressure wheel
driven
wheel plate
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CN104541762A (en
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武传宇
卢志明
徐灯
张凯颖
杨超
吴建
方若舟
叶杰辉
王震东
陈鹏飞
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QIANXI COUNTY CHESTNUT INDUSTRY RESEARCH DEVELOPMENT CENTER
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Zhejiang Sci Tech University ZSTU
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Abstract

本发明涉及带锯式叶菜收割装置。目的是提供的装置应能安装在叶菜类蔬菜收获机上,高效率地对田地中的叶菜进行定位切割,并具有结构简单、制造维修方便以及成本较低的特点。技术方案是:带锯式叶菜收割装置,其特征在于:该装置包括切割叶菜的带锯、驱动带锯的切割机构以及调节带锯张力的调节机构;所述切割机构包括分别位于收割机两侧的主动切割箱和从动切割箱、分别安装在主动切割箱和从动切割箱内的用于支撑带锯的带锯轮、安装在主动切割箱的驱动带锯轮的电机;所述调节机构安装在从动切割箱内,包括可绕铰接轴线转动的压轮板、可转动地定位在压轮板上且用于顶压带锯的压轮以及施力于压轮板以对带锯张力进行调节的调节螺钉组件。

The invention relates to a band saw type leaf vegetable harvesting device. The purpose is to provide a device that can be installed on a leafy vegetable harvester to efficiently position and cut leafy vegetables in the field, and has the characteristics of simple structure, convenient manufacture and maintenance, and low cost. The technical solution is: a band saw type leafy vegetable harvesting device, characterized in that the device includes a band saw for cutting leafy vegetables, a cutting mechanism for driving the band saw, and an adjustment mechanism for adjusting the tension of the band saw; The active cutting box and the driven cutting box on both sides, the band saw wheel for supporting the band saw installed in the active cutting box and the driven cutting box respectively, and the motor driving the band saw wheel installed in the active cutting box; The adjustment mechanism is installed in the driven cutting box, including a pressure wheel plate that can rotate around the hinge axis, a pressure wheel that is rotatably positioned on the pressure wheel plate and used to press the band saw, and exerts force on the pressure wheel plate to adjust the band saw. Adjustment screw assembly for saw tension adjustment.

Description

带锯式叶菜收割装置Band saw leaf vegetable harvesting device

技术领域technical field

本发明涉及一种绿色蔬菜收割机,尤其是用于叶菜类蔬菜收获的带锯式收割装置。The invention relates to a green vegetable harvester, in particular to a band saw type harvester used for harvesting leafy vegetables.

背景技术Background technique

随着现代化农业技术的发展,蔬菜机械化收获技术在我国越来越受到重视。尤其是叶菜类机械化收获技术,国内仍然处于起步阶段。由于人工收获蔬菜效率低下,且随着我国人口的老龄化趋势的加大,劳动力数量趋于下降。叶菜的收割也渐渐由人工作业向机械化作业转变。然而,目前的叶菜机械收割机尚存在切割不稳定、收获不完全的缺陷;并且我国南方田地分布零碎分散,不适合大型收割机工作。With the development of modern agricultural technology, vegetable mechanized harvesting technology has been paid more and more attention in our country. Especially the mechanized harvesting technology of leafy vegetables is still in its infancy in China. Due to the inefficiency of manually harvesting vegetables, and with the increase of the aging trend of our population, the number of laborers tends to decline. The harvesting of leafy vegetables has also gradually changed from manual operation to mechanized operation. However, the current leaf vegetable mechanical harvesters still have the defects of unstable cutting and incomplete harvest; and the distribution of fields in southern my country is fragmented and scattered, which is not suitable for large harvesters.

发明内容Contents of the invention

本发明所要解决的技术问题是克服上述背景技术的不足,提供一种适用于自动、半自动小型叶菜收获机的带锯式切割装置,该装置应能安装在叶菜类蔬菜收获机上,高效率地对田地中的叶菜进行定位切割,并具有结构简单、制造维修方便以及成本较低的特点。The technical problem to be solved by the present invention is to overcome the deficiencies of the above-mentioned background technology, and to provide a band saw type cutting device suitable for automatic and semi-automatic small-scale leafy vegetable harvesters. The leaf vegetable in the field can be positioned and cut accurately, and has the characteristics of simple structure, convenient manufacture and maintenance, and low cost.

本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:

带锯式叶菜收割装置,其特征在于:该装置包括切割叶菜的带锯、驱动带锯的切割机构以及调节带锯张力的调节机构;A band saw type leaf vegetable harvesting device, characterized in that the device includes a band saw for cutting leaf vegetables, a cutting mechanism for driving the band saw, and an adjustment mechanism for adjusting the tension of the band saw;

所述切割机构包括分别位于收割机两侧的主动切割箱和从动切割箱、分别安装在主动切割箱和从动切割箱内的用于支撑带锯的带锯轮、安装在主动切割箱的驱动带锯轮的电机;The cutting mechanism includes a driving cutting box and a driven cutting box respectively located on both sides of the harvester, a band saw wheel for supporting a band saw installed in the driving cutting box and a driven cutting box respectively, and a belt saw wheel installed in the driving cutting box A motor driving the band saw wheel;

所述调节机构安装在从动切割箱内,包括可绕铰接轴线转动的压轮板、可转动地定位在压轮板上且用于顶压带锯的压轮以及施力于压轮板以对带锯张力进行调节的调节螺钉组件。The adjustment mechanism is installed in the driven cutting box, including a pressure wheel plate that can rotate around the hinge axis, a pressure wheel that is rotatably positioned on the pressure wheel plate and used to press the band saw, and exerts force on the pressure wheel plate to Adjustment screw assembly for band saw tension adjustment.

所述主动切割箱和从动切割箱内分别轴线相互平行地安装两个带锯轮,主动切割箱内的两个带锯轮转轴之间的间距与从动切割箱内的两个带锯轮转轴之间的间距相等。In the active cutting box and the driven cutting box, two bandsaw wheels are arranged parallel to each other, and the distance between the rotating shafts of the two bandsaw wheels in the active cutting box is the same as that of the two bandsaw wheels in the driven cutting box. The shafts are equally spaced.

所述电机通过联轴器或齿轮组与主动切割箱内的一个带锯轮转轴进行动力传递。The motor transmits power with a band saw wheel rotating shaft in the driving cutting box through a coupling or a gear set.

所述压轮板的中间部位制有铰接孔,通过一固定于从动切割箱箱体的铰接轴可转动地定位在从动切割箱箱体内;压轮板的一端连接所述调节螺钉组件,另一端延伸至从动切割箱箱体外并且通过转轴安装着所述的压轮。The middle part of the pressure wheel plate is formed with a hinge hole, which is rotatably positioned in the driven cutting box body through a hinge shaft fixed to the driven cutting box body; one end of the pressure wheel plate is connected to the adjustment screw assembly, The other end extends to the outside of the driven cutting box and the pressure roller is installed through the rotating shaft.

所述调节螺钉组件包括一端与压轮板连接的弹簧以及与弹簧的另一端固定的调节螺钉;调节螺钉还通过螺母组固定在定位块上,以实现压轮位置的移动调节。The adjustment screw assembly includes a spring connected to the pressure wheel plate at one end and an adjustment screw fixed to the other end of the spring; the adjustment screw is also fixed on the positioning block through a nut group to realize the movement adjustment of the position of the pressure wheel.

本发明的工作原理是:电机启动,通过主动切割箱内的主动带锯轮驱使锯条运动,锯条将运动传递给箱内另一带锯轮后,又跨越过机架将运动传递给从动带锯箱的两个带锯轮,这样就实现了带锯的快速转动,从而获得了切割蔬菜所需的运动。The working principle of the present invention is: the motor is started, and the active band saw wheel in the active cutting box drives the saw blade to move. After the saw blade transmits the motion to another band saw wheel in the box, it crosses the frame and transmits the motion to the driven band saw. The two bandsaw wheels of the box allow the saw to turn quickly to get the movement needed to cut the vegetables.

本发明的有益效果是:本发明提供的装置安装在叶菜收割机的前端,带锯的锯齿面朝前方,即可对田地里的叶菜等蔬菜进行收割;由于带锯可以设置在较低位置,所以收割蔬菜比较彻底且具有较高的收割效率,而且工作时震动较小。此外,该装置结构较为简单,制造和维修均较为便利,成本也不高,具有广泛的推广应用前景。The beneficial effects of the present invention are: the device provided by the present invention is installed on the front end of the leafy vegetable harvester, and the sawtooth of the band saw faces forward, so that vegetables such as leafy vegetables in the field can be harvested; since the band saw can be set at a lower location, so the harvesting of vegetables is relatively thorough and has high harvesting efficiency, and the vibration is small during work. In addition, the structure of the device is relatively simple, the manufacture and maintenance are relatively convenient, the cost is not high, and the device has wide promotion and application prospects.

附图说明Description of drawings

图1是本发明的立体状态之一结构示意图。Fig. 1 is a structural schematic diagram of one of the three-dimensional states of the present invention.

图2是本发明的立体状态之二结构示意图。Fig. 2 is a structural schematic diagram of the second three-dimensional state of the present invention.

图3是主动切割箱的立体结构示意图。Fig. 3 is a schematic perspective view of the three-dimensional structure of the active cutting box.

图4是从动切割箱的立体结构示意图。Fig. 4 is a perspective view of the driven cutting box.

图5是调节机构的立体结构示意图。Fig. 5 is a schematic perspective view of the adjustment mechanism.

图6是本发明在叶菜类收割机上的安装位置示意图。Fig. 6 is a schematic diagram of the installation position of the present invention on a leaf vegetable harvester.

具体实施方式detailed description

下面结合附图所示的实施例,对本发明作进一步说明;但本发明并不局限于以下实施例。The present invention will be further described below in conjunction with the embodiments shown in the accompanying drawings; but the present invention is not limited to the following embodiments.

图1所示的带锯收割装置中:带锯1用于切割叶菜,切割机构用于驱动带锯,调节机构用于调节带锯张力。In the band saw harvesting device shown in FIG. 1 : the band saw 1 is used to cut leafy vegetables, the cutting mechanism is used to drive the band saw, and the adjustment mechanism is used to adjust the tension of the band saw.

所述切割机构中:主动切割箱2和从动切割箱4分别位于收割机的两侧(图6中可见是位于收割机的左右两侧;推荐主动切割箱与从动切割箱平行设置);主动切割箱和从动切割箱内分别安装(通过轴承安装)两个带锯轮转轴(同一个切割箱内优选两个同样规格的带锯轮)并且四个带锯轮转轴相互平行布置,并且带锯轮转轴轴线的布置以切割工作时基本保持水平状态为目标设计。带锯则以一定的张力缠绕在四个带锯轮的轮面上,并由带锯轮驱动。In the cutting mechanism: the active cutting box 2 and the driven cutting box 4 are respectively located on both sides of the harvester (as seen in Figure 6, it is located on the left and right sides of the harvester; it is recommended that the active cutting box be arranged in parallel with the driven cutting box); The active cutting box and the driven cutting box are respectively installed (installed by bearings) two bandsaw wheel shafts (two bandsaw wheels of the same specification are preferably in the same cutting box) and the four bandsaw wheel shafts are arranged parallel to each other, and The arrangement of the axis of the rotating shaft of the band saw wheel is designed with the goal of maintaining a substantially horizontal state during cutting work. The band saw is wound on the wheel faces of the four band saw wheels with a certain tension, and is driven by the band saw wheels.

作为推荐:主动切割箱内的两个带锯轮转轴2-6之间的间距与从动切割箱内的两个带锯轮转轴4-5之间的间距相等;所述间距根据实际需要决定。As a recommendation: the distance between the two band saw wheel shafts 2-6 in the active cutting box is equal to the space between the two band saw wheel shafts 4-5 in the driven cutting box; the distance is determined according to actual needs .

电机2-1通过支架安装在主动切割箱箱体2-2(如图3所示)内,电机轴通过联轴器或齿轮组连接主动切割箱内的一个带锯轮转轴;两个主动带锯轮2-4相互轴线平行地安装在主动切割箱箱体内;两个从动带锯轮4-2也相互轴线平行地安装在从动切割箱箱体4-1内(如图4所示)。显然,电机转动,带锯随即被驱使。The motor 2-1 is installed in the active cutting box casing 2-2 (as shown in Figure 3) through a bracket, and the motor shaft is connected to a band saw wheel rotating shaft in the active cutting box through a coupling or a gear set; Saw wheels 2-4 are installed in the driving cutting box body parallel to each other axis; two driven band saw wheels 4-2 are also installed in the driven cutting box body 4-1 parallel to each other axis (as shown in Figure 4 ). Obviously, the motor turns and the band saw is driven.

图5所示的调节机构安装在从动切割箱箱体4-1上;该调节机构中:压轮板3-6的中间部位制有铰接孔;铰接轴3-9与该铰接孔插接配合后,又固定在从动切割箱箱体内(铰接轴轴线与从动带锯轮的轴线平行);使得压轮板可转动地定位在从动切割箱箱体内;压轮板的一端固定着连接块3-5,压轮板的另一端可转动地定位一压轮3-7(压轮轴3-8通过轴承安装在压轮板上)并且延伸至从动切割箱外;螺钉组件则施力于连接块使压轮板转动,从而实现对带锯的张力进行调节。The adjustment mechanism shown in Figure 5 is installed on the driven cutting box body 4-1; in the adjustment mechanism: the middle part of the pressure wheel plate 3-6 is shaped with a hinged hole; the hinged shaft 3-9 is plugged into the hinged hole After matching, it is fixed in the driven cutting box (the axis of the hinge shaft is parallel to the axis of the driven band saw wheel); the pressure wheel plate is rotatably positioned in the driven cutting box; one end of the pressure wheel plate is fixed Connecting block 3-5, the other end of the pressure wheel plate rotatably locates a pressure wheel 3-7 (the pressure wheel shaft 3-8 is installed on the pressure wheel plate through bearings) and extends to the outside of the driven cutting box; the screw assembly is applied Force on the connecting block to rotate the pressure wheel plate, so as to realize the adjustment of the tension of the band saw.

所述调节螺钉组件中:弹簧3-3一端勾挂固定的螺钉3-4又固定在连接块上,弹簧的另一端勾挂固定的调节螺钉3-1又穿越过定位块3-2(定位块固定在机架上)的通孔后再通过前后两个调节螺母将调节螺钉夹紧在定位块上;调节螺钉对弹簧施加拉力,进而通过压轮板上的压轮对带锯施压,带锯即产生相应的张力。显然,旋动两个调节螺母移动调节螺钉(图5中以虚线箭头A表示调节螺钉滑动方向),通过弹簧对压轮板的拉力发生变化,压轮对带锯的压力随即发生变化;而且,调节螺钉通过弹簧施压于连接块,使带锯产生的张力能在一定范围的柔性变化,有利于机械正常运转。In the adjusting screw assembly: one end of the spring 3-3 hooks the fixed screw 3-4 and is fixed on the connection block, and the other end of the spring hooks the fixed adjusting screw 3-1 and passes through the positioning block 3-2 (positioning The block is fixed on the frame) and then the adjusting screw is clamped on the positioning block through the front and rear two adjusting nuts; the adjusting screw exerts tension on the spring, and then presses the band saw through the pressure wheel on the pressure wheel plate. The band saw generates the corresponding tension. Obviously, turning the two adjusting nuts to move the adjusting screw (the dotted arrow A in Figure 5 indicates the sliding direction of the adjusting screw), the tension of the spring on the pressure wheel plate changes, and the pressure of the pressure wheel on the band saw changes immediately; and, The adjusting screw presses the connecting block through the spring, so that the tension generated by the band saw can be flexibly changed within a certain range, which is beneficial to the normal operation of the machine.

本发明在收割机上的安装位置如图6所示;工作时,电机转动驱动主动带锯轮,接着通过带锯将运动传递给从动带锯轮,如此实现了带锯1快速的转动,从而获得了切割蔬菜所需的运动。The installation position of the present invention on the harvester is as shown in Figure 6; during work, the motor rotates to drive the active band saw wheel, and then the motion is transmitted to the driven band saw wheel through the band saw, thus realizing the fast rotation of the band saw 1, thereby Gained the motion needed to cut vegetables.

Claims (4)

1.带锯式叶菜收割装置,其特征在于:该装置包括切割叶菜的带锯(1)、驱动带锯的切割机构以及调节带锯张力的调节机构;1. The band saw type leaf vegetable harvesting device is characterized in that: the device comprises a band saw (1) for cutting leaf vegetables, a cutting mechanism for driving the band saw and an adjustment mechanism for adjusting the tension of the band saw; 所述切割机构包括分别位于收割机两侧的主动切割箱(2)和从动切割箱(4)、分别安装在主动切割箱和从动切割箱内的用于支撑带锯的带锯轮、安装在主动切割箱的驱动带锯轮的电机(2-1);The cutting mechanism comprises a driving cutting box (2) and a driven cutting box (4) respectively located on both sides of the harvester, a band saw wheel for supporting a band saw installed in the driving cutting box and the driven cutting box respectively, The motor (2-1) that is installed in the driving band saw wheel of active cutting box; 所述调节机构安装在从动切割箱内,包括可绕铰接轴线转动的压轮板(3-6)、可转动地定位在压轮板上且用于顶压带锯的压轮(3-7)以及用于顶压移动压轮板对带锯张力进行调节的调节螺钉组件;The adjustment mechanism is installed in the driven cutting box, including a pressure wheel plate (3-6) that can rotate around the hinge axis, and a pressure wheel (3-6) that is rotatably positioned on the pressure wheel plate and used to press the band saw. 7) and the adjusting screw assembly for adjusting the tension of the band saw by pressing the moving pressure wheel plate; 所述主动切割箱和从动切割箱内分别轴线相互平行地安装两个带锯轮,主动切割箱内的两个带锯轮转轴之间的间距与从动切割箱内的两个带锯轮转轴之间的间距相等。In the active cutting box and the driven cutting box, two bandsaw wheels are arranged parallel to each other, and the distance between the rotating shafts of the two bandsaw wheels in the active cutting box is the same as that of the two bandsaw wheels in the driven cutting box. The shafts are equally spaced. 2.根据权利要求1所述的带锯式叶菜收割装置,其特征在于:所述电机通过联轴器或齿轮组与主动切割箱内的一个带锯轮转轴进行动力传递。2. The band saw leaf vegetable harvesting device according to claim 1, characterized in that: the motor transmits power to a band saw wheel rotating shaft in the active cutting box through a coupling or a gear set. 3.根据权利要求2所述的带锯式叶菜收割装置,其特征在于:所述压轮板的中间部位制有铰接孔,通过一固定于从动切割箱箱体的铰接轴(3-9)可转动地定位在从动切割箱箱体内;压轮板的一端连接所述调节螺钉组件,另一端延伸至从动切割箱箱体外并且通过转轴安装着所述的压轮。3. The band saw type leaf vegetable harvesting device according to claim 2, characterized in that: the middle part of the pressure wheel plate is shaped on a hinged hole, through which a hinged shaft (3- 9) It is rotatably positioned in the driven cutting box; one end of the pressure wheel plate is connected to the adjustment screw assembly, and the other end extends to the outside of the driven cutting box and the pressure wheel is installed through the rotating shaft. 4.根据权利要求3所述的带锯式叶菜收割装置,其特征在于:所述调节螺钉组件包括一端与压轮板连接的弹簧(3-3)以及与弹簧的另一端固定的调节螺钉(3-1);调节螺钉还通过螺母组固定在定位块(3-1)上,以实现压轮位置的移动调节。4. The band saw type leafy vegetable harvesting device according to claim 3, characterized in that: the adjusting screw assembly includes a spring (3-3) connected to the pressure wheel plate at one end and an adjusting screw fixed to the other end of the spring (3-1); the adjustment screw is also fixed on the positioning block (3-1) by a nut group, so as to realize the movement adjustment of the pressure roller position.
CN201510013337.0A 2015-01-09 2015-01-09 Band saw type leaf vegetables harvesting device Expired - Fee Related CN104541762B (en)

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CN108668614B (en) * 2018-07-12 2024-05-14 镇江大全现代农业发展有限公司 Cabbage harvester
CN110214545A (en) * 2019-07-03 2019-09-10 合肥流荇蓝色农业有限公司 A kind of vegetable harvesting device
CN110326426B (en) * 2019-07-25 2025-01-24 西南大学 An automated leafy vegetable harvesting line
CN113348856B (en) * 2021-06-15 2022-06-24 农业农村部南京农业机械化研究所 New light and simple stem and leaf vegetables orderly harvester
CN114402801B (en) * 2022-01-11 2024-01-30 中国科学院合肥物质科学研究院 Ramie harvesting bundling diameter self-adaptive control device and method

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