CN104400872A - Uniform paving curtain sewing machine for original whole bamboo spread material - Google Patents

Uniform paving curtain sewing machine for original whole bamboo spread material Download PDF

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Publication number
CN104400872A
CN104400872A CN201410696963.XA CN201410696963A CN104400872A CN 104400872 A CN104400872 A CN 104400872A CN 201410696963 A CN201410696963 A CN 201410696963A CN 104400872 A CN104400872 A CN 104400872A
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China
Prior art keywords
roller bearing
bamboo
bamboo wood
shank
feeding
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CN201410696963.XA
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Chinese (zh)
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CN104400872B (en
Inventor
孙晓东
彭亮
钟职文
丁定安
肖飞
何合高
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Hunan Academy of Forestry
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Hunan Academy of Forestry
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Priority to CN201410696963.XA priority Critical patent/CN104400872B/en
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Publication of CN104400872B publication Critical patent/CN104400872B/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Curtains And Furnishings For Windows Or Doors (AREA)

Abstract

The invention belongs to the technical field of original bamboo material processing mechanism, in particular to a uniform paving curtain sewing machine for original whole bamboo spread material. The uniform paving curtain sewing machine for the original whole bamboo spread material mainly comprises a uniform spread bamboo material arraying, paving and inputting device, a spread bamboo material sewing device and a curtain sewing bamboo material output device arranged on a stand in sequence according to the bamboo material input direction. The uniform paving curtain sewing machine for the original whole bamboo spread material realizes the precise and uniform arrangement and mechanical curtain sewing of the original whole bamboo spread wide bamboo material, improves the production efficiency, reduces the labor intensity, improves the finished product quality and develops a new way for realizing the full-automatic production of bamboo material processing.

Description

A kind of ortho states whole bamboo expansion material is evenly mated formation and is stitched curtain machine
Technical field
The invention belongs to original-state bamboo wood processing mechanical apparatus technical field, be specifically related to the whole bamboo of a kind of ortho states and launch material and evenly to mat formation seam curtain machine.
Background technology
Curtain process compiled by the existing bamboo wood realizing suitability for industrialized production, all bamboo cane or the thin bamboo strips used for weaving by bamboo processing being become certain specification width, then bamboo cane or thin bamboo strips used for weaving are carried out weaving compile curtain or manually compile curtain, this method is only only suitable for narrower bamboo cane or thin bamboo strips used for weaving, hand labor intensity is large, is not suitable for the industrialized production that the whole bamboo of ortho states launches material.And bamboo processing method eliminates the triangle surplus of arc shape bamboo block surf green tabasheer layer and both sides, loss bamboo raw-material 45%, and manufacturing procedure is many, and equipment cost is large, and expenses of labour consumes large, and raw material utilize low, and energy consumption is high, and processing cost is high.Have a kind of high density recombining bamboo recently, be shaping method is suppressed in the restructuring of twisted filament bamboo wood produce, it does not use bamboo green layer bamboo wood, and only with the bamboo wood of tabasheer layer, tabasheer sheet is twisted with the fingers and is pressed into bamboo sheet, and arrange uneven when mating formation, system that hot press is suppressed forms.The position that this sheet material has is very closely knit, and global density is uneven, and density is excessive, internal stress large, and yielding, dimensional stability is bad, and weatherability is poor, and cubic unit material consumption is large, and unit cost is high, is necessary to be improved further and to improve.And " former bamboo launches restructuring laminated timber to cuing open connection silk " of recent report, the bamboo wood such as " bamboo wood launches the logging of restructuring layer ", " the whole bamboo of ortho states becomes more meticulous and discongests restructuring laminated timber " launches the bamboo chip of recombinant material or the processing method of bamboo block, arc shape bamboo block is launched milling put down, decrease cutting output, to greatest extent remain bamboo wood physical objects storage.And the how accurate evenly distributed machinery seam curtain of the wide cut bamboo block launched, being adapted to suitability for industrialized production, is launch the key technology in bamboo processing process.For this situation, the seam curtain device of evenly mating formation that the whole bamboo of exploitation ortho states launches wide cut bamboo wood is the urgent need launching bamboo processing.
Summary of the invention
The object of the invention is to compile unworthiness defect existing for curtain equipment for existing bamboo wood, provide a kind of and be suitable for the whole bamboo of ortho states and launch the wide cut bamboo block efficient whole bamboo of ortho states of compiling curtain of evenly mating formation and launch material and evenly to mat formation seam curtain machine.
The object of the invention is to realize by the following technical solutions: the whole bamboo of this ortho states is launched material and evenly to mat formation seam curtain machine, it comprise the evenly distributed input unit of mating formation of the expansion bamboo wood be installed on successively in frame by bamboo wood input direction, launch bamboo wood seam curtain device, seam curtain bamboo wood output device.
Concrete, the evenly distributed input unit of mating formation of described expansion bamboo wood comprises the input initiatively long roller bearing be connected with motor one, input initiatively long roller bearing is connected with the driven long roller bearing of input by several groups of plane conveyer belts, inputs the long roller bearing of active, inputs driven long roller bearing and be all installed under framework platform.
Concrete, described seam curtain bamboo wood output device comprises the output initiatively long roller bearing be connected with motor two, export initiatively long roller bearing by several groups of plane conveyer belts with export driven long roller bearing and be connected, the long roller bearing of output active, export driven long roller bearing and be all installed under framework platform.
Concrete, described expansion bamboo wood seam curtain device comprises being installed on and launches evenly distributed one group of upper and lower feeding initiatively roller bearing and the one group of driven roller bearing of upper and lower feeding of mating formation between input unit and seam curtain bamboo wood output device of bamboo wood, upper feeding initiatively roller bearing, the driven roller bearing of upper feeding is installed on framework platform, and lower feeding initiatively roller bearing, the driven roller bearing of lower feeding is installed under framework platform; Upper feeding initiatively roller bearing with between the driven roller bearing of upper feeding, lower feeding initiatively roller bearing is connected respectively by several groups of feeding planar band with between the driven roller bearing of lower feeding, described upper feeding initiatively roller bearing and lower feeding active roller bearing is connected with motor three; Be provided with shank door type frame above middle part between upper feeding active roller bearing and the driven roller bearing of upper feeding, shank door type frame is movably connected in frame, and its one end is connected by the axle stretch end of connecting rod crank with motor four; The axle stretch end of motor four is connected with the lower end major axis be positioned under framework platform by chain simultaneously; Lower end major axis is connected with some rotation semiaxis by chain, rotates semiaxis and to be positioned at immediately below shank door type frame and the some rotation rib hooks be positioned under framework platform hook line device is connected and drives its action; Described shank door type frame bottom and be positioned on framework platform and be provided with some eccentric swages relative to the position rotating rib hook and hook line device, the centre of eccentric swage is provided with triangular file type shank; Described shank door type frame front upper is provided with tension disk pole, tension disk pole is fixed in frame, tension disk pole is provided with some tension disks relative to each eccentric swage, the below of tension disk is corresponding is provided with some lines stone roller, each line stone roller is positioned on Support Level stone roller frame, and Support Level stone roller frame is fixed in frame; Correspond to each tension disk in side, shank door type frame front and be also provided with some wire lifting forks; Line on line stone roller passes triangular file type shank again through after tension disk and wire lifting fork; Described motor four drives shank door type frame to move up and down by connecting rod crank, hook the rotary motion of line device by lower end major axis, rotation semiaxis driven rotary rib hook simultaneously, eccentric swage and triangular file type shank are coordinated and rotates the periodic duty of rib hook hook line device, expansion bamboo wood transverse direction suturing with thread management is become bamboo curtain splint.
Further, be flexibly connected by bolt and nut between the upper and lower briquetting of described eccentric swage, screw rod is provided with spring; The bottom transverse tangent plane of described triangular file type shank is triangular file shape, which is provided with string holes.
The course of work of each several part of the present invention is:
Launching evenly the mat formation course of work of input unit of bamboo wood is: be evenly placed on framework platform by expansion bamboo wood according to symmetry principle, drive several groups of plane conveyer belts motions are rotated in input initiatively long roller bearing, expansion bamboo wood is mated formation forward simultaneously, constantly operation, just expansion bamboo wood uniform spreading is contained on whole framework platform, pushes the feeding port launching bamboo wood seam curtain device.
Launch the course of work of bamboo wood seam curtain device: motor four drives driving shaft to rotate, the front end of driving shaft is a crank, it drives shank door type frame to move up and down by a connecting rod, and wire lifting fork and triangular file type shank are all arranged on shank door type frame, are synchronized with the movement with shank door type frame.Move downward and can ease out enough line segments to form coil under fabric bamboo wood, then move upward to strain coil after coil hooks the relieving of line device from rotation rib hook.Motor four-wheel drive shaft rear end has a driven wheel to drive lower end major axis to rotate, and lower end major axis evenly arranges the motion of moving runner driven rotary semiaxis, and the end rotating semiaxis hooks line device with rotation rib hook and is connected, and driven rotary rib hook hooks line device and rotates.Because the two is connected with same motor driving shaft, so rotate rib hook hook line device to remain consistent motion with triangular file type shank.
Feeding motion process during seam curtain, by the upper and lower corresponding feeding of lower driving shaft chain-driving initiatively roller bearing and the driven roller bearing of feeding, roller bearing drives feeding planar band anterior displacement, drives loop bonding bamboo wood anterior displacement simultaneously.
Binder motion process: eccentric swage is arranged on shank door type frame, be made up of briquetting, screw rod, spring assembly, during the upper and lower motion of shank door type frame, it matches with shank, and when shank is downward, it presses steady bamboo wood, pinprick is entered, when shank extracts bamboo wood out, it unclamps bamboo wood, allows bamboo wood anterior displacement under the effect of feeding planar band.
Chain sewing bamboo wood is exactly the online line routing ring using equal length below of seam curtain chance.Launch on one block of plate of bamboo wood (fabric) below pin, fix with eccentric swage, when each stitching starts, pin passes with line and launches bamboo wood (fabric), hook line device by rotation rib hook and pull out a coil, the rib of a water caltrop shape is hooked in before pin pulls out catches coil, and this device and pin are synchronized with the movement, once pin pull-out launches bamboo wood (fabric), expansion bamboo wood (fabric) will be drawn forward and be sent by feeding planar band.When pin is again through when launching bamboo wood, new coil is by the centre directly through previous coil, and the rib hook of water caltrop shape can catch line again, makees coil around next coil.Like this, each coil can next coil fix in position, and seam is woven in and launches on bamboo wood.
Launch the output procedure after bamboo wood stitching, be export initiatively long roller bearing by one to rotate drive one group of plane belt movement, expansion seam curtain bamboo wood is outputted to workbench, staff carries out arrangement rewinding pile simultaneously.
Present invention achieves the accurate evenly distributed machinery seam curtain that the whole bamboo of ortho states launches wide cut bamboo wood, improve production efficiency, reduce the labour intensity of workman, end product quality have also been obtained raising, produces open new approach for the full-automation realizing bamboo processing.
Accompanying drawing explanation
Fig. 1 is the top view of the embodiment of the present invention.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the B-B sectional view of Fig. 1.
Fig. 4 is the structural representation of eccentric swage in Fig. 2, Fig. 3.
Fig. 5 is Fig. 4 middle triangular file type shank left view.
Fig. 6 is the schematic perspective view of finished product seam curtain bamboo wood.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further detail.
See Fig. 1, Fig. 2, Fig. 3, the ortho states whole bamboo expansion material of the present embodiment is evenly mated formation and is stitched curtain machine, it comprises the evenly distributed input unit of mating formation of expansion bamboo wood be installed on successively by bamboo wood input direction (being from top to bottom in Fig. 1, is from left to right in Fig. 3) in frame 1, launch bamboo wood seam curtain device, seam curtain bamboo wood output device.Can see from Fig. 1, Fig. 3, launch the evenly distributed input unit of mating formation of bamboo wood and comprise the input initiatively long roller bearing 3 be connected with motor 1, input initiatively long roller bearing 3 is connected with the driven long roller bearing 5 of input by several groups of plane conveyer belts 4, the long roller bearing 3 of input active, inputs driven long roller bearing 5 and is all installed under the platform of frame 1.Also can see from Fig. 1, Fig. 3, seam curtain bamboo wood output device comprises the output initiatively long roller bearing 7 be connected with motor 26, export initiatively long roller bearing 7 by several groups of plane conveyer belts 8 with export driven long roller bearing 9 and be connected, export the long roller bearing 7 of active, export driven long roller bearing 9 and be all installed under the platform of frame 1.
See Fig. 1, Fig. 2, Fig. 3, launch bamboo wood seam curtain device to comprise being installed on and launch evenly distributed one group of upper and lower feeding initiatively roller bearing and the one group of driven roller bearing of upper and lower feeding of mating formation between input unit and seam curtain bamboo wood output device of bamboo wood, from Fig. 1, Fig. 3, upper feeding initiatively roller bearing 10, the driven roller bearing 11 of upper feeding is installed on the platform of frame 1, and lower feeding initiatively roller bearing 12, the driven roller bearing 13 of lower feeding is installed under the platform of frame 1; Upper feeding initiatively roller bearing 10 is connected by several groups of feeding planar band 14 with between the driven roller bearing 11 of upper feeding, lower feeding initiatively roller bearing 12 is connected by several groups of feeding planar band 15 with between the driven roller bearing 13 of lower feeding, wherein, initiatively roller bearing 10 and lower feeding active roller bearing 12 are connected with motor 3 16 in upper feeding.As seen from the figure, shank door type frame 17 is provided with above middle part between upper feeding active roller bearing 10 and the driven roller bearing 11 of upper feeding, shank door type frame 17 is movably connected in frame 1, from books 2, the right-hand member of shank door type frame 17 is connected with the axle stretch end of motor 4 19 by connecting rod crank 18; The axle stretch end of motor 4 19 is connected with the lower end major axis 21 under the platform being positioned at frame 1 by chain 20 simultaneously; Lower end major axis 21 is connected with some rotation semiaxis 22 by chain, rotates semiaxis 22 and to be positioned at immediately below shank door type frame 17 and some rotation rib hooks under the platform being positioned at frame 1 hook line device 23 is connected and drives its action; Shank door type frame 17 bottom and be provided with some eccentric swages 24 relative to the position rotating rib hook and hook line device 23 on the platform being positioned at frame 1, the centre of eccentric swage 24 is provided with triangular file type shank 241; Shank door type frame 17 front upper is provided with tension disk pole 25, tension disk pole 25 is fixed in frame 1, tension disk pole 25 is provided with some tension disks 26 relative to each eccentric swage 24, the below of tension disk 26 is corresponding is provided with some lines stone roller 27, each line stone roller 27 is positioned on Support Level stone roller frame 28, and Support Level stone roller frame 28 is fixed in frame 1; Correspond to each tension disk 26 in side, shank door type frame 17 front and be also provided with some wire lifting forks 29; Line on line stone roller 27 passes triangular file type shank 241 again through after tension disk 26 and wire lifting fork 29; Motor 4 19 drives shank door type frame 17 to move up and down by connecting rod crank 18, hook the rotary motion of line device 23 by lower end major axis 21, rotation semiaxis 22 driven rotary rib hook simultaneously, eccentric swage 24 and triangular file type shank 241 are coordinated and rotates the periodic duty of rib hook hook line device 23, expansion bamboo wood transverse direction suturing with thread management is become bamboo curtain splint.In figure, 30 represent the seam curtain bamboo wood laid, and 31 represent the bamboo wood after seam curtain.
See Fig. 4, Fig. 5, be flexibly connected by screw rod 244 and nut 245 between the upper holder block 242 of eccentric swage 24, lower lock block 243, screw rod 244 is provided with spring 246; Upper holder block 242 can relative to screw rod 246 slide downward, and when not working, the elastic force upwards jack-up upper holder block 242 of spring 246, during work, the elastic force that upper holder block 242 overcomes spring 246 moves downward with triangular file type shank 241.As seen from Figure 5, the bottom transverse tangent plane of triangular file type shank 241 is triangular file shape, which is provided with string holes.

Claims (5)

1. the whole bamboo of ortho states is launched material and evenly to mat formation a seam curtain machine, it is characterized in that: it comprises the evenly distributed input unit of mating formation of the expansion bamboo wood be installed on successively in frame by bamboo wood input direction, launches bamboo wood seam curtain device, seam curtain bamboo wood output device.
2. the whole bamboo of ortho states is launched material and evenly to mat formation seam curtain machine according to claim 1, it is characterized in that: the evenly distributed input unit of mating formation of described expansion bamboo wood comprises the input initiatively long roller bearing be connected with motor one, input initiatively long roller bearing is connected with the driven long roller bearing of input by several groups of plane conveyer belts, inputs the long roller bearing of active, inputs driven long roller bearing and be all installed under framework platform.
3. the whole bamboo of ortho states is launched material and evenly to mat formation seam curtain machine according to claim 1, it is characterized in that: described seam curtain bamboo wood output device comprises the output initiatively long roller bearing be connected with motor two, export initiatively long roller bearing by several groups of plane conveyer belts with export driven long roller bearing and be connected, the long roller bearing of output active, export driven long roller bearing and be all installed under framework platform.
4. the whole bamboo of ortho states is launched material and evenly to mat formation seam curtain machine according to claim 1, it is characterized in that: described expansion bamboo wood seam curtain device comprises being installed on and launches evenly distributed one group of upper and lower feeding initiatively roller bearing and the one group of driven roller bearing of upper and lower feeding of mating formation between input unit and seam curtain bamboo wood output device of bamboo wood, upper feeding initiatively roller bearing, the driven roller bearing of upper feeding is installed on framework platform, and lower feeding initiatively roller bearing, the driven roller bearing of lower feeding is installed under framework platform; Upper feeding initiatively roller bearing with between the driven roller bearing of upper feeding, lower feeding initiatively roller bearing is connected respectively by several groups of feeding planar band with between the driven roller bearing of lower feeding, described upper feeding initiatively roller bearing and lower feeding active roller bearing is connected with motor three; Be provided with shank door type frame above middle part between upper feeding active roller bearing and the driven roller bearing of upper feeding, shank door type frame is movably connected in frame, and its one end is connected by the axle stretch end of connecting rod crank with motor four; The axle stretch end of motor four is connected with the lower end major axis be positioned under framework platform by chain simultaneously; Lower end major axis is connected with some rotation semiaxis by chain, rotates semiaxis and to be positioned at immediately below shank door type frame and the some rotation rib hooks be positioned under framework platform hook line device is connected and drives its action; Described shank door type frame bottom and be positioned on framework platform and be provided with some eccentric swages relative to the position rotating rib hook and hook line device, the centre of eccentric swage is provided with triangular file type shank; Described shank door type frame front upper is provided with tension disk pole, tension disk pole is fixed in frame, tension disk pole is provided with some tension disks relative to each eccentric swage, the below of tension disk is corresponding is provided with some lines stone roller, each line stone roller is positioned on Support Level stone roller frame, and Support Level stone roller frame is fixed in frame; Correspond to each tension disk in side, shank door type frame front and be also provided with some wire lifting forks; Line on line stone roller passes triangular file type shank again through after tension disk and wire lifting fork; Described motor four drives shank door type frame to move up and down by connecting rod crank, hook the rotary motion of line device by lower end major axis, rotation semiaxis driven rotary rib hook simultaneously, eccentric swage and triangular file type shank are coordinated and rotates the periodic duty of rib hook hook line device, expansion bamboo wood transverse direction suturing with thread management is become bamboo curtain splint.
5. the whole bamboo of ortho states is launched material and evenly to mat formation seam curtain machine according to claim 4, it is characterized in that: be flexibly connected by bolt and nut between the upper and lower briquetting of described eccentric swage, screw rod is provided with spring; The bottom transverse tangent plane of described triangular file type shank is triangular file shape, which is provided with string holes.
CN201410696963.XA 2014-11-26 2014-11-26 A kind of ortho states whole bamboo expansion material is uniformly mated formation and is stitched curtain machine Expired - Fee Related CN104400872B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104842424A (en) * 2015-06-02 2015-08-19 刘淑贤 Automatic bamboo piece needle-threading machine
CN104875271A (en) * 2015-05-20 2015-09-02 福建省永安林业(集团)股份有限公司 Automatic paving device of bamboo-mat material artificial board assembly
CN107160506A (en) * 2017-06-23 2017-09-15 南京林业大学 A kind of integral bamboo flawless spreading device

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Publication number Priority date Publication date Assignee Title
CN2642478Y (en) * 2003-07-17 2004-09-22 杨司贵 Bamboo-curtain braider
CN1562590A (en) * 2004-03-30 2005-01-12 夏福生 Automatic braider for bamboo strips
KR200379448Y1 (en) * 2004-12-30 2005-03-18 김영호 a bamboo textiles
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CN2892430Y (en) * 2006-01-23 2007-04-25 邵健 Automatic braiding machine for bamboo curtain
CN101445989A (en) * 2008-12-25 2009-06-03 吴泽明 Automatic curtain knitting machine
ES2394473A1 (en) * 2010-04-21 2013-02-01 Huang-Tung Chang Cushion damping board (Machine-translation by Google Translate, not legally binding)
CN103878844A (en) * 2014-04-03 2014-06-25 南京林业大学 Bamboo cane feeding device of bamboo mat braiding machine
CN104097243A (en) * 2014-07-23 2014-10-15 郑道瑞 Bamboo fence weaving machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2642478Y (en) * 2003-07-17 2004-09-22 杨司贵 Bamboo-curtain braider
CN1562590A (en) * 2004-03-30 2005-01-12 夏福生 Automatic braider for bamboo strips
KR200379448Y1 (en) * 2004-12-30 2005-03-18 김영호 a bamboo textiles
CN2892430Y (en) * 2006-01-23 2007-04-25 邵健 Automatic braiding machine for bamboo curtain
CN1850461A (en) * 2006-05-28 2006-10-25 徐晓明 Thick-thin two-purpose automatic bamboo-curtain braiding machine
CN101445989A (en) * 2008-12-25 2009-06-03 吴泽明 Automatic curtain knitting machine
ES2394473A1 (en) * 2010-04-21 2013-02-01 Huang-Tung Chang Cushion damping board (Machine-translation by Google Translate, not legally binding)
CN103878844A (en) * 2014-04-03 2014-06-25 南京林业大学 Bamboo cane feeding device of bamboo mat braiding machine
CN104097243A (en) * 2014-07-23 2014-10-15 郑道瑞 Bamboo fence weaving machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104875271A (en) * 2015-05-20 2015-09-02 福建省永安林业(集团)股份有限公司 Automatic paving device of bamboo-mat material artificial board assembly
CN104875271B (en) * 2015-05-20 2017-03-08 福建省永安林业(集团)股份有限公司 Bamboo mat material wood-based plate assembly automatic packing device
CN104842424A (en) * 2015-06-02 2015-08-19 刘淑贤 Automatic bamboo piece needle-threading machine
CN107160506A (en) * 2017-06-23 2017-09-15 南京林业大学 A kind of integral bamboo flawless spreading device

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