CN101804604B - High-performance flexible-cutting resin bonded grinding wheel and production process thereof - Google Patents

High-performance flexible-cutting resin bonded grinding wheel and production process thereof Download PDF

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Publication number
CN101804604B
CN101804604B CN2010101808012A CN201010180801A CN101804604B CN 101804604 B CN101804604 B CN 101804604B CN 2010101808012 A CN2010101808012 A CN 2010101808012A CN 201010180801 A CN201010180801 A CN 201010180801A CN 101804604 B CN101804604 B CN 101804604B
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China
Prior art keywords
minutes
grinding wheel
bonded grinding
performance flexible
resin bonded
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Expired - Fee Related
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CN2010101808012A
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CN101804604A (en
Inventor
高成喜
高铁军
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Anhui Di Zuan emery wheel Co., Ltd
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高成喜
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Abstract

The invention discloses a high-performance flexible-cutting resin bonded grinding wheel and a production process thereof. The high-performance flexible-cutting resin bonded grinding wheel is characterized in that the raw material composition comprises a grinding material comprising monocrystal aluminum oxide SA and brown aluminum oxide A, phenolic resin powder 2893 B, phenolic resin liquid PF2550, semi-hydrated gypsum CaSO41/2H2O, Fe2O3, FeS2, BaSO4 and nitrile rubber. The invention has flexibility, can be bent and can effectively improve the utilization rate and the durability of the product.

Description

High-performance flexible-cutting resin bonded grinding wheel and production technology thereof
Technical field
The present invention relates to a kind of emery wheel and production technology thereof, a kind of cutting of metals such as titanium alloy, stainless steel and the emery wheel and production technology thereof of grinding of can be used for of more specifically saying so.
Background technology
The resinoid bond abrasive cut-off wheel that traditional handicraft and prescription are produced is not owing to possess flexibility, inflexibility, embrittlement in use, broken easily, and can not cross feed and reconditioning, the cutting burr of workpiece must the operator more exchange device and special grinding wheel could reconditionings, the service life of product and inefficiency have caused the waste of artificial, equipment and resource.
Summary of the invention
The present invention is for avoiding above-mentioned existing in prior technology weak point, a kind of high-performance flexible-cutting resin bonded grinding wheel and production technology thereof are provided, possessing flexibility in the hope of making product, and is flexible, improves the utilization rate and the durability of product simultaneously.
The present invention adopts following technical scheme for the technical solution problem:
The characteristics of high-performance flexible-cutting resin bonded grinding wheel of the present invention are that by weight raw material consists of:
100 parts in abrasive material, in the described abrasive material by weight percentage: single alundum SA is that 20-30%, brown corundum A are 70-80%;
Phenol-formaldehyde resin powder 2893B:10-12 part;
Liquid phenolic resin PF2550:6-8 part;
Each additive is:
Semi-hydrated gypsum CaSO 41/2H 2O:3-5 part;
Fe 2O 3: 0.2-0.4 part, take from Fe 2O 3The iron oxide red of content 〉=98%;
FeS 2: 1-3 part, take from the iron sulfide of S content 〉=50%;
BaSO 4: 7-9 part, take from BaSO 4〉=85% barite;
Nitrile rubber: 2-4 part.
The characteristics of high-performance flexible-cutting resin bonded grinding wheel of the present invention also are: the compact density of described emery wheel is 2.38-2.42g/cm 3
The characteristics of the production technology of high-performance flexible-cutting resin bonded grinding wheel of the present invention are to carry out as follows:
A, 240 orders that sieve after the even mixing are stand-by with finishing in mixer in the following order after the weighing of each component material: abrasive material mixes, adds liquid phenolic resin and mixes, adds each additive and mix, and adds phenol-formaldehyde resin powder at last and finishes mixing;
B, by moulding density 2.38-2.42g/cm 3Be calculated to be in the mould of pouring auxilliary bedding course screen cloth after the weighing of moulding mixture substance into, scrape and shakeout wholely, put into upper strata screen cloth and trade mark and core circle again, mould is sent into the thickness of exerting pressure in the press bed to the emery wheel regulation after adding die cap, the release demoulding is blank;
C, described blank is placed in the electrical kiln, finish sclerosis after in electrical kiln, being room temperature from the progressively intensification of room temperature to 185 ℃, insulation and by 185 ℃ of coolings.
The characteristics of the production technology of high-performance flexible-cutting resin bonded grinding wheel of the present invention also are to be provided with the hardening temperature curve:
From room temperature, be warming up to 80 ℃ in 100 minutes; With 80 ℃ of insulations 90 minutes;
From 80 ℃, be warming up to 110 ℃ in 90 minutes; With 110 ℃ of insulations 100 minutes;
From 110 ℃, be warming up to 130 ℃ in 100 minutes; With 130 ℃ of insulations 120 minutes;
From 130 ℃, be warming up to 185 ℃ in 120 minutes; With 185 ℃ of insulations 300 minutes;
From 185 ℃, when being 60 ℃, cooling opens fire door, at room temperature come out of the stove.
Described screen cloth is: 10 orders are not less than 130 and twist with the fingers.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, the present invention makes product possess flexibility by adding the flexibilizer nitrile rubber, and is flexible;
2, optimal balance point has been found in the selection of the present invention by abrasive material, compact density and as the relation between the use amount three of the phenolic resins of bond.By further adjustment hardening temperature curve, make performances such as the service efficiency of product and durability reach maximization.
3, product of the present invention has been realized vertical cutting and a tractor serves several purposes function of laterally polishing, and saves artificial and equipment, economizes on resources, and meets the requirement of low-carbon economy.
Product of the present invention detects through national grinding materials and grinding tool product quality supervision and inspection center, meets national standard, with the stainless steel tube of cutting Φ 25*1 be the product produced of example and external like product and traditional handicraft relatively, every index sees the following form:
Rule of origin Product performance Stock-removing efficiency Durability Remarks
The U.S. 41-100×1.2×10 Each crop of 5S/ 42 otch/sheet Flexible
Korea S 41-100×1.2×10 Each crop of 5S/ 40 otch/sheet Flexible
Traditional handicraft is made 41-100×1.2×10 Each crop of 8S/ 1213 otch/sheet Inflexibility
Product testing 41-100×1.2×10 Each crop of 4S/ 58 otch/sheet Flexible
The specific embodiment
Present embodiment raw material by weight consists of:
100 parts in abrasive material, in the described abrasive material by weight percentage: single alundum SA is that 20-30%, brown corundum A are 70-80%;
Phenol-formaldehyde resin powder 2893B:10-12 part;
Liquid phenolic resin PF2550:6-8 part;
Each additive is:
Semi-hydrated gypsum CaSO 41/2H 2O:3-5 part;
Fe 2O 3: 0.2-0.4 part, take from Fe 2O 3The iron oxide red of content 〉=98%;
FeS 2: 1-3 part, take from the iron sulfide of S content 〉=50%;
BaSO 4: 7-9 part, take from BaSO 4〉=85% barite;
Nitrile rubber: 2-4 part.
The compact density of described emery wheel is 2.38-2.42g/cm 3
The present embodiment moulding process is following processing step:
A, 240 orders that sieve after the even mixing are stand-by with finishing in mixer in the following order after the weighing of each component material:
Abrasive material mixes, adds liquid phenolic resin and mixes, adds each additive mixing, adds phenol-formaldehyde resin powder at last and finishes mixing;
B, by moulding density 2.38-2.42g/cm 3Be calculated to be in the mould of pouring auxilliary bedding course screen cloth after the weighing of moulding mixture substance into, scrape and shakeout wholely, put into upper strata screen cloth and trade mark and core circle again, mould is sent into the thickness of exerting pressure in the press bed to the emery wheel regulation after adding die cap, the release demoulding is blank;
C, blank is placed in the electrical kiln, finish sclerosis after in electrical kiln, being room temperature from the progressively intensification of room temperature to 185 ℃, insulation and by 185 ℃ of coolings.
In concrete the enforcement, the hardening temperature curve be set be:
From room temperature, be warming up to 80 ℃ in 100 minutes; With 80 ℃ of insulations 90 minutes;
From 80 ℃, be warming up to 110 ℃ in 90 minutes; With 110 ℃ of insulations 100 minutes;
From 110 ℃, be warming up to 130 ℃ in 100 minutes; With 130 ℃ of insulations 120 minutes;
From 130 ℃, be warming up to 185 ℃ in 120 minutes; With 185 ℃ of insulations 300 minutes;
From 185 ℃, when being 60 ℃, cooling opens fire door, at room temperature come out of the stove.
Screen cloth is set is: 10 orders are not less than 130 and twist with the fingers.
In concrete the enforcement, by the span of setting, in weight portion, each material can also carry out the ester material by following each assembly ratio:
First group:
Single alundum SA:20 part, brown corundum A:80 part; Phenol-formaldehyde resin powder 2893B:10 part; Liquid phenolic resin PF2550:6 part;
Each additive is:
Semi-hydrated gypsum CaSO 41/2H 2O:3 part; Fe 2O 3: 0.2 part, take from Fe 2O 3The iron oxide red of content 〉=98%; FeS 2: 1 part, take from the iron sulfide of S content 〉=50%; BaSO 4: 7 parts, take from BaSO 4〉=85% barite; Nitrile rubber: 2 parts.
Second group:
Single alundum SA:30 part, brown corundum A:70 part; Phenol-formaldehyde resin powder 2893B:12 part; Liquid phenolic resin PF2550:8 part;
Each additive is:
Semi-hydrated gypsum CaSO 41/2H 2O:3-5 part; Fe 2O 3: 0.2-0.4 part, take from Fe 2O 3The iron oxide red of content 〉=98%; FeS 2: 3 parts, take from the iron sulfide of S content 〉=50%; BaSO 4: 9 parts, take from BaSO 4〉=85% barite; Nitrile rubber: 4 parts.
The 3rd group:
Single alundum SA:25 part; Palm fibre corundum A:75 part; Phenol-formaldehyde resin powder 2893B:11 part; Liquid phenolic resin PF2550:7 part;
Each additive is:
Semi-hydrated gypsum CaSO 41/2H 2O:4 part; Fe 2O 3: 0.3 part, take from Fe 2O 3The iron oxide red of content 〉=98%; FeS 2: 2 parts, take from the iron sulfide of S content 〉=50%; BaSO 4: 8 parts, take from BaSO 4〉=85% barite; Nitrile rubber: 3 parts.
The 4th group:
Single alundum SA:30 part; Palm fibre corundum A:70 part; Phenol-formaldehyde resin powder 2893B:11 part; Liquid phenolic resin PF2550:8 part;
Each additive is:
Semi-hydrated gypsum CaSO 41/2H 2O:5 part; Fe 2O 3: 0.4 part, take from Fe 2O 3The iron oxide red of content 〉=98%; FeS 2: 1 part, take from the iron sulfide of S content 〉=50%; BaSO 4: 8 parts, take from BaSO 4〉=85% barite; Nitrile rubber: 3 parts.

Claims (5)

1. high-performance flexible-cutting resin bonded grinding wheel is characterized in that raw material by weight consists of:
100 parts in abrasive material, in the described abrasive material by weight percentage: single alundum SA is that 20-30%, brown corundum A are 70-80%;
Phenol-formaldehyde resin powder 2893B:10-12 part;
Liquid phenolic resin PF2550:6-8 part;
Each additive is:
Semi-hydrated gypsum CaSO 41/2H 2O:3-5 part;
Fe 2O 3: 0.2-0.4 part, take from Fe 2O 3The iron oxide red of content 〉=98%;
FeS 2: 1-3 part, take from the iron sulfide of S content 〉=50%;
BaSO 4: 7-9 part, take from BaSO 4〉=85% barite;
Nitrile rubber: 2-4 part.
2. high-performance flexible-cutting resin bonded grinding wheel according to claim 1, the compact density that it is characterized in that described emery wheel is 2.38-2.42g/cm 3
3. production technology of producing high-performance flexible-cutting resin bonded grinding wheel as claimed in claim 1 or 2 is characterized in that carrying out as follows:
A, 240 orders that sieve after the even mixing are stand-by with finishing in mixer in the following order after the weighing of each component material:
Abrasive material mixes, adds liquid phenolic resin and mixes, adds each additive mixing, adds phenol-formaldehyde resin powder at last and finishes mixing;
B, by moulding density 2.38-2.42g/cm 3Be calculated to be in the mould of pouring place mat bottom screen cloth after the weighing of moulding mixture substance into, scrape and shakeout wholely, put into upper strata screen cloth and trade mark and core circle again, mould is sent into the thickness of exerting pressure in the press bed to the emery wheel regulation after adding die cap, the release demoulding is blank;
C, described blank is placed in the electrical kiln, finish sclerosis after in electrical kiln, being room temperature from the progressively intensification of room temperature to 185 ℃, insulation and by 185 ℃ of coolings.
4. the production technology of high-performance flexible-cutting resin bonded grinding wheel according to claim 3 is characterized in that being provided with the hardening temperature curve and is:
From room temperature, be warming up to 80 ℃ in 100 minutes; With 80 ℃ of insulations 90 minutes;
From 80 ℃, be warming up to 110 ℃ in 90 minutes; With 110 ℃ of insulations 100 minutes;
From 110 ℃, be warming up to 130 ℃ in 100 minutes; With 130 ℃ of insulations 120 minutes;
From 130 ℃, be warming up to 185 ℃ in 120 minutes; With 185 ℃ of insulations 300 minutes;
From 185 ℃, when being 60 ℃, cooling opens fire door, at room temperature come out of the stove.
5. the production technology of high-performance flexible-cutting resin bonded grinding wheel according to claim 4 is characterized in that described screen cloth is: 10 orders are not less than 130 and twist with the fingers.
CN2010101808012A 2010-05-24 2010-05-24 High-performance flexible-cutting resin bonded grinding wheel and production process thereof Expired - Fee Related CN101804604B (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN2010101808012A CN101804604B (en) 2010-05-24 2010-05-24 High-performance flexible-cutting resin bonded grinding wheel and production process thereof

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CN101804604B true CN101804604B (en) 2011-10-26

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* Cited by examiner, † Cited by third party
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CN102179773B (en) * 2011-03-29 2012-11-14 珠海大象磨料磨具有限公司 High-performance green resin grinding apparatus and manufacturing method of grinding apparatus
CN102179775B (en) * 2011-03-29 2013-07-03 珠海大象磨料磨具有限公司 Resin abrasive tool for hard alloy and method for preparing resin abrasive
CN102179774B (en) * 2011-03-29 2013-07-03 珠海大象磨料磨具有限公司 Composite type multipurpose resin grinding tool and manufacturing method thereof
CN102729139B (en) * 2012-07-10 2015-08-12 江苏力星通用钢球股份有限公司 Vertical lapping machine adopts two-sided resin wheel to carry out the method for steel ball grinding
CN102941539A (en) * 2012-11-27 2013-02-27 江苏苏北砂轮厂有限公司 Production method of grinding wheel for steel tube
CN103056786B (en) * 2012-12-20 2015-12-02 郑州新安华砂轮有限公司 Resin cutting slice and preparation method thereof
CN103586787B (en) * 2013-11-26 2016-08-31 常熟市巨力砂轮有限责任公司 The preparation method of resin bond wheel
CN104128894B (en) * 2014-06-26 2019-08-13 宁波大华砂轮有限公司 A kind of preparation method of resin wheel
CN105081988B (en) * 2014-12-19 2017-06-13 安徽格太信控科技有限公司 Rubber, resin compounded abrasive wheel bonding agent and preparation method thereof
CN106826592A (en) * 2016-08-21 2017-06-13 刘焕章 A kind of high-performance emery wheel and preparation method thereof
CN106392921B (en) * 2016-11-24 2018-11-06 东莞市金利威磨料磨具有限公司 A kind of formula and its processing method of elastic grinding disk
CN106891271B (en) * 2017-04-22 2019-05-07 河南工业大学 A kind of stainless steel cut grinding wheel and preparation method thereof
CN108326763A (en) * 2018-02-02 2018-07-27 福建胜多砂轮有限公司 Composite material grinding wheel grinding tool
CN110253459A (en) * 2019-05-17 2019-09-20 珠海大象磨料磨具有限公司 Resin compounded grinding wheel, resin compounded grinding tool and preparation method thereof
CN110666711A (en) * 2019-08-28 2020-01-10 鄂州市兴方磨具有限公司 Integrated sand roller and manufacturing method thereof

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JPS6440278A (en) * 1987-08-04 1989-02-10 Daiwa Kasei Kogyo Kk Super abrasive elastic grindstone
CN101269480A (en) * 2007-03-20 2008-09-24 鞍山市砂轮厂 Process for manufacturing roller abrasive wheel
CN100482418C (en) * 2007-09-20 2009-04-29 武汉法山磨料磨具有限公司 Resin abrasive wheel containing teflon dry-grinding lubricant agent and manufacturing method thereof
CN101691028B (en) * 2009-09-22 2011-02-09 武汉法山磨料磨具有限公司 Manufacturing method for resin grinding wheel cutting piece with function of cutting soft and hard materials
CN101695827B (en) * 2009-10-15 2011-05-18 江苏耐尔坚砂轮有限公司 Large-diameter high-speed cutting and high-speed heavy load grinding resin wheel

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EE01 Entry into force of recordation of patent licensing contract

Assignee: Chaohu Super Grinding Wheel Co., Ltd.

Assignor: Gao Chengxi

Contract record no.: 2012340000147

Denomination of invention: High-performance flexible-cutting resin bonded grinding wheel and production process thereof

Granted publication date: 20111026

License type: Exclusive License

Open date: 20100818

Record date: 20120503

EC01 Cancellation of recordation of patent licensing contract

Assignee: Chaohu Super Grinding Wheel Co., Ltd.

Assignor: Gao Chengxi

Contract record no.: 2012340000147

Date of cancellation: 20120607

EE01 Entry into force of recordation of patent licensing contract

Assignee: Chaohu Super Grinding Wheel Co., Ltd.

Assignor: Gao Chengxi

Contract record no.: 2012340000185

Denomination of invention: High-performance flexible-cutting resin bonded grinding wheel and production process thereof

Granted publication date: 20111026

License type: Exclusive License

Open date: 20100818

Record date: 20120607

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160722

Address after: 238171 Anhui city of Ma'anshan province Hanshan County Qingxi Industrial Park

Patentee after: Anhui Di Zuan emery wheel Co., Ltd

Address before: 238000 Anhui Province, Chaohu City Industrial Park, Chaohu Huashan resin grinding wheel Co., diamond whetstone

Patentee before: Gao Chengxi

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111026

Termination date: 20170524