CN102179774B - Composite type multipurpose resin grinding tool and manufacturing method thereof - Google Patents
Composite type multipurpose resin grinding tool and manufacturing method thereof Download PDFInfo
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- CN102179774B CN102179774B CN 201110076154 CN201110076154A CN102179774B CN 102179774 B CN102179774 B CN 102179774B CN 201110076154 CN201110076154 CN 201110076154 CN 201110076154 A CN201110076154 A CN 201110076154A CN 102179774 B CN102179774 B CN 102179774B
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- 238000000227 grinding Methods 0.000 title claims abstract description 27
- 229920005989 resin Polymers 0.000 title claims abstract description 18
- 239000011347 resin Substances 0.000 title claims abstract description 18
- 239000002131 composite material Substances 0.000 title abstract description 4
- 238000004519 manufacturing process Methods 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 64
- -1 polyethylene Polymers 0.000 claims abstract description 13
- 239000004698 Polyethylene Substances 0.000 claims abstract description 11
- 229920000573 polyethylene Polymers 0.000 claims abstract description 11
- 239000000945 filler Substances 0.000 claims abstract description 7
- 239000000049 pigment Substances 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims description 42
- 239000000758 substrate Substances 0.000 claims description 21
- 229920001568 phenolic resin Polymers 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 15
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 11
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- 239000005011 phenolic resin Substances 0.000 claims description 10
- 238000007711 solidification Methods 0.000 claims description 10
- 230000008023 solidification Effects 0.000 claims description 10
- 229910052593 corundum Inorganic materials 0.000 claims description 9
- 239000010431 corundum Substances 0.000 claims description 9
- 239000004744 fabric Substances 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 9
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 9
- 239000003082 abrasive agent Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 8
- 239000013078 crystal Substances 0.000 claims description 7
- 239000003595 mist Substances 0.000 claims description 6
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 claims description 5
- 239000000395 magnesium oxide Substances 0.000 claims description 5
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- 229910052601 baryte Inorganic materials 0.000 claims description 4
- 239000010428 baryte Substances 0.000 claims description 4
- 238000000748 compression moulding Methods 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 238000010792 warming Methods 0.000 claims description 2
- 238000005498 polishing Methods 0.000 abstract description 8
- 239000002184 metal Substances 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 239000004575 stone Substances 0.000 abstract description 4
- 229910045601 alloy Inorganic materials 0.000 abstract description 3
- 239000000956 alloy Substances 0.000 abstract description 3
- 239000007767 bonding agent Substances 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 description 6
- 239000006229 carbon black Substances 0.000 description 4
- 235000019241 carbon black Nutrition 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention discloses a composite type multipurpose resin grinding tool, which comprises an enhancement layer and a grinding layer, and is characterized in that: the grinding layer is prepared by a grinding material, a bonding agent, a filler, a functional material and a pigment according to the weight ratio of (80-140):(15-30):(3-15):(1-8):(0.5-2), wherein the functional material is polyethylene wax micropowder. The composite type multipurpose resin grinding tool can be used for cutting and polishing various materials such as metal, alloys, stones and the like, is widely used and has high using cost performance.
Description
Technical field
The present invention relates to a kind of resin abrasive tools, relate in particular to a kind of compound multipurpose resin abrasive tools, the invention still further relates to the preparation method of this compound multipurpose resin abrasive tools.
Background technology
Resin abrasive tools is known as industrial tooth, and application is very extensive, but resin abrasive tools function in the market is single type mostly, can only be used for certain material.And work as the user in order to finish a certain work, need cut or when polishing multiple material, will use multiple grinding tool at different materials, so not only need to buy multiple grinding tool, certain human and material resources, the waste of financial resources have been caused, and also to change grinding tool frequently when using, extremely inconvenient.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of compound multipurpose resin abrasive tools and preparation method thereof, this kind grinding tool of the present invention can be used for the cutting polishing of multiple materials such as metal, alloy, stone material, and is of many uses, usability price ratio height.
For solving above technical problem, the technical scheme that the present invention takes is:
A kind of compound multipurpose resin abrasive tools, comprise enhancement layer and grinding layer, wherein said grinding layer is prepared from by weight 80-140:15-30:3-15:1-8:0.5-2 by abrasive material, bond, filler, functional material and pigment, and wherein said functional material is polyethylene wax micro mist.
Further, described abrasive material is that brown corundum, white fused alumina, carborundum mix by weight 40-60:30-40:10-40.
Further, described bond is liquid phenolic resin and phenol-formaldehyde resin powder, and its weight ratio is 1:1.5-2.5.
Further, described filler is at least a in ice crystal, troilite, barite, the magnesia.
The preparation method of this compound multipurpose resin abrasive tools may further comprise the steps:
A) batch mixing: abrasive material and liquid phenolic resin are mixed in batch mixing pot A, filler, functional material, pigment and phenol-formaldehyde resin powder are mixed in batch mixing pot B, again the mixture of mixing among the batch mixing pot A is poured among the batch mixing pot B with B in mixture mix stand-by;
B) moulding: adopt twice stand material, die press technology for forming, half material of stand earlier in mould is put into the glass screen cloth again, and second half material is gone at the stand again, compression moulding after the stand material is finished;
C) solidify: the base substrate of compression moulding is put into kiln drying, curing.
Further, described briquetting pressure is 4-8Mpa.
Further, described forming temperature is 50-60 ℃.
Further, the described moulding press time is 3-5 second.
Further, described baking temperature is 105 ℃, and the time is 2.5 hours.
Further, described solidification process is three sections curing, and described solidification temperature is warming up to 185-190 ℃ piecemeal from 105 ℃, and solidifying total time is 20 hours.Wherein three sections solidify section and are respectively: first solidifies section, and design temperature is 135 ℃, and temperature rises to 135 ℃ from 105 ℃, is incubated 4 hours; Second solidifies section, and design temperature is 150 ℃, and temperature rises to 150 ℃ from 135 ℃, be incubated 6 hours, and the 3rd solidifies section, and design temperature is the arbitrary temperature between 185-190 ℃, and temperature rises to design temperature from 150 ℃, is incubated 10 hours.
Further, in the above-mentioned preparation process, the glass screen cloth that uses is 6 orders as the enhancement layer of grinding tool, its specification, 96mm*17mm, 190 grams.
Adopting the density of the compound multipurpose resin abrasive tools that preparation method of the present invention prepares is 2.45g/cm
3, the base substrate thickness of moulding is 2.4 ± 0.1mm.
Compared with prior art, the invention has the beneficial effects as follows:
Because the functional material polyethylene wax micro mist that has added in the grinding layer of resin abrasive tools of the present invention, the heat that produces in the process of grinding tool cutting polishing can make the fusion of wax powder, the wax powder viscosity of fusion is very low, has good resistance to bond, make material such as soft metal can not stick on the mould, thereby realize the cutting polishing of materials such as soft metal; The abrasive material of this grinding tool adopts the composite abrasive compound of brown corundum, white fused alumina and three kinds of abrasive materials of carborundum simultaneously, and the polyethylene wax micro mist that adds can not influence intensity and other performance of grinding tool, therefore the grinding tool that forms like this can be used for the cutting polishing of multiple materials such as carbon steel, stainless steel, cast iron, aluminium, copper material, stone material, such grinding tool can be finished multiple cutting polishing work simultaneously, not only easy to use, need not frequently change grinding tool, and improved the cost performance that grinding tool is bought greatly, have a good application prospect.
The specific embodiment
For ease of the present invention is further understood, now describe the present invention in conjunction with specific embodiments.
Embodiment 1
Behind 55 parts in brown corundum, 30 parts of white fused aluminas, 15 parts of mixings of carborundum, put into batch mixing pot A, add 6 parts of liquid phenolic resins, mix; 4 parts of ice crystals, 2 parts in magnesia, 0.5 part of carbon black, 2 parts of polyethylene wax micro mists, phenol-formaldehyde resin powder are put into batch mixing pot B for 13 parts and stirred and evenly mixed; The compound of mixing among the A is poured among the B, stirred and evenly mixed; Material behind the mixing is put into mould spread out material, first half material of stand in mould is put into the glass screen cloth again, and second half material is gone at the stand again, after the stand material is finished, with mould under 50 ℃, 4Mpa with molding press compacting 5 seconds, make base substrate; The base substrate of finishing installed with backing plate put into kiln, under 105 ℃, carry out drying, solidify base substrates according to three sections solidification process again, make product of the present invention.
Embodiment 2
Behind 40 parts in brown corundum, 30 parts of white fused aluminas, 10 parts of mixings of carborundum, put into batch mixing pot A, add 5 parts of liquid phenolic resins, mix; 3 parts of ice crystals, 0.5 part of carbon black, 1 part of polyethylene wax micro mist, phenol-formaldehyde resin powder are put into batch mixing pot B for 10 parts and stirred and evenly mixed; The compound of mixing among the A is poured among the B, stirred and evenly mixed; Material behind the mixing is put into mould spread out material, first half material of stand in mould is put into the glass screen cloth again, and second half material is gone at the stand again, after the stand material is finished, with mould under 50 ℃, 4Mpa with molding press compacting 5 seconds, make base substrate; The base substrate of finishing installed with backing plate put into kiln, under 105 ℃, carry out drying, solidify base substrates according to three sections solidification process again, make product of the present invention.
Embodiment 3
Behind 45 parts in brown corundum, 35 parts of white fused aluminas, 20 parts of mixings of carborundum, put into batch mixing pot A, add 6 parts of liquid phenolic resins, mix; 6 parts in troilite, 3 parts in magnesia, 0.5 part of chrome green, 1 part of polyethylene wax micro mist, phenol-formaldehyde resin powder are put into batch mixing pot B for 15 parts and stirred and evenly mixed; The compound of mixing among the A is poured among the B, stirred and evenly mixed; Material behind the mixing is put into mould spread out material, first half material of stand in mould is put into the glass screen cloth again, and second half material is gone at the stand again, after the stand material is finished, with mould under 50 ℃, 5Mpa with molding press compacting 3 seconds, make base substrate; The base substrate of finishing installed with backing plate put into kiln, under 105 ℃, carry out drying, solidify base substrates according to three sections solidification process again, make product of the present invention.
Embodiment 4
Behind 50 parts in brown corundum, 35 parts of white fused aluminas, 30 parts of mixings of carborundum, put into batch mixing pot A, add 8 parts of liquid phenolic resins, mix; 5 parts of ice crystals, 7 parts in troilite, 1 part of carbon black, 3 parts of polyethylene wax micro mists, phenol-formaldehyde resin powder are put into batch mixing pot B for 15 parts and stirred and evenly mixed; The compound of mixing among the A is poured among the B, stirred and evenly mixed; Material behind the mixing is put into mould spread out material, first half material of stand in mould is put into the glass screen cloth again, and second half material is gone at the stand again, after the stand material is finished, with mould under 55 ℃, 6Mpa with molding press compacting 5 seconds, make base substrate; The base substrate of finishing installed with backing plate put into kiln, under 105 ℃, carry out drying, solidify base substrates according to three sections solidification process again, make product of the present invention.
Embodiment 5
Behind 55 parts in brown corundum, 40 parts of white fused aluminas, 30 parts of mixings of carborundum, put into batch mixing pot A, add 9 parts of liquid phenolic resins, mix; 3 parts of ice crystals, 6 parts in barite, 2 parts in magnesia, 1 part of iron oxide red, 5 parts of polyethylene wax micro mists, phenol-formaldehyde resin powder are put into batch mixing pot B for 17 parts and stirred and evenly mixed; The compound of mixing among the A is poured among the B, stirred and evenly mixed; Material behind the mixing is put into mould spread out material, first half material of stand in mould is put into the glass screen cloth again, and second half material is gone at the stand again, after the stand material is finished, with mould under 55 ℃, 6Mpa with molding press compacting 4 seconds, make base substrate; The base substrate of finishing installed with backing plate put into kiln, under 105 ℃, carry out drying, solidify base substrates according to three sections solidification process again, make product of the present invention.
Embodiment 6
Behind 60 parts in brown corundum, 40 parts of white fused aluminas, 40 parts of mixings of carborundum, put into batch mixing pot A, add 10 parts of liquid phenolic resins, mix; 4 parts of ice crystals, 6 parts in troilite, 5 parts in barite, 2 parts of carbon blacks, 8 parts of polyethylene wax micro mists, phenol-formaldehyde resin powder are put into batch mixing pot B for 20 parts and stirred and evenly mixed; The compound of mixing among the A is poured among the B, stirred and evenly mixed; Material behind the mixing is put into mould spread out material, first half material of stand in mould is put into the glass screen cloth again, and second half material is gone at the stand again, after the stand material is finished, with mould under 60 ℃, 8Mpa with molding press compacting 5 seconds, make base substrate; The base substrate of finishing installed with backing plate put into kiln, under 105 ℃, carry out drying, solidify base substrates according to three sections solidification process again, make product of the present invention.
The properties of product test of preparing in above-described embodiment is shown in following table 1 and table 2:
The test of table 1 cutting performance
| ? | Weight/g | Thickness/mm | Test material | The cutting number of times/time | Time/s | Residual value/mm |
| 1 | 45.0 | 2.4 | Angle steel | 10 | 172 | 86 |
| Embodiment 2 | 45.2 | 2.4 | Angle bar | 10 | 140 | 97.2 |
| Embodiment 3 | 45.0 | 2.4 | Aluminium bar | 10 | 360 | 85 |
The test of table 2 grinding performance
| ? | Weight/g | Thickness/mm | Test material | Grinding ratio |
| Embodiment 1 | 45.2 | 2.4 | Iron (carbon steel) | 58/3.6 |
| Embodiment 2 | 45.9 | 2.4 | Cast iron | 83/3.1 |
| Embodiment 3 | 45.0 | 2.4 | Aluminium | 62/9.0 |
| Embodiment 4 | 45.0 | 2.4 | Stainless steel | 45/4.4 |
| Embodiment 5 | 44.4 | 2.5 | Brass | 202/3.4 |
The visible grinding tool that adopts technical scheme of the present invention to prepare of test data from table 1 and table 2 can be used for the cutting polishing of multiple materials such as metal, alloy, stone material, has good cutting performance and grinding performance.
Claims (9)
1. compound multipurpose resin abrasive tools, comprise enhancement layer and grinding layer, it is characterized in that: described grinding layer is prepared from by weight 80-140:15-30:3-15:1-8:0.5-2 by abrasive material, bond, filler, functional material and pigment, wherein said functional material is polyethylene wax micro mist, and described abrasive material is the mixture that brown corundum, white fused alumina and carborundum mix by weight 40-60:30-40:10-40.
2. a kind of compound multipurpose resin abrasive tools according to claim 1, wherein said bond is liquid phenolic resin and phenol-formaldehyde resin powder, its weight ratio is 1:1.5-2.5.
3. a kind of compound multipurpose resin abrasive tools according to claim 1, wherein said filler are at least a in ice crystal, troilite, barite, the magnesia.
4. method for preparing the described compound multipurpose resin abrasive tools of claim 1 may further comprise the steps:
A) batch mixing: abrasive material and liquid phenolic resin are mixed in batch mixing pot A, filler, functional material, pigment and phenol-formaldehyde resin powder are mixed in batch mixing pot B, again the mixture of mixing among the batch mixing pot A is poured among the batch mixing pot B with B in mixture mix stand-by;
B) moulding: adopt twice stand material, die press technology for forming, half material of stand earlier in mould is put into the glass screen cloth again, and second half material is gone at the stand again, compression moulding after the stand material is finished;
C) solidify: the base substrate of compression moulding is put into kiln drying, curing.
5. method according to claim 4, wherein said briquetting pressure is 4-8Mpa.
6. method according to claim 4, wherein said forming temperature is 50-60 ℃.
7. method according to claim 4, the wherein said moulding press time is 3-5 second.
8. method according to claim 4, wherein said baking temperature is 105 ℃, the time is 2.5 hours.
9. method according to claim 4, wherein said solidification process is three sections curing, and described solidification temperature is warming up to 185-190 ℃ piecemeal from 105 ℃, and solidifying total time is 20 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110076154 CN102179774B (en) | 2011-03-29 | 2011-03-29 | Composite type multipurpose resin grinding tool and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110076154 CN102179774B (en) | 2011-03-29 | 2011-03-29 | Composite type multipurpose resin grinding tool and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN102179774A CN102179774A (en) | 2011-09-14 |
| CN102179774B true CN102179774B (en) | 2013-07-03 |
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| CN103465180A (en) * | 2013-09-05 | 2013-12-25 | 宁波大华砂轮有限公司 | Slice resin grinding wheel and preparation method thereof |
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| CN110000714B (en) * | 2019-04-28 | 2021-05-25 | 珠海大象磨料磨具有限公司 | Large-diameter ultrathin resin abrasive cutting wheel and preparation method thereof |
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| CN112643559B (en) * | 2020-12-25 | 2022-02-08 | 郑州磨料磨具磨削研究所有限公司 | Composite resin binder superhard grinding wheel and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08294872A (en) * | 1995-04-27 | 1996-11-12 | Fuji Photo Film Co Ltd | Polishing body |
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| CN102179774A (en) | 2011-09-14 |
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